Quenching equipment for spring machining
By circumferentially rotating and relatively linearly moving the spring in the cold oil in the quenching equipment, the problem of slow cooling speed is solved, the quenching effect is improved, and the hardness and wear resistance of the spring are enhanced.
Patent Information
- Application Number
- CN202420902301.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When quenching a spring with a larger appearance, the cold oil absorbs a lot of heat, causing the spring cooling speed to slow down, reducing the quenching effect.
A quenching equipment for spring processing is designed to rotate and move circumferentially and relatively linearly using the cold oil in the oil tank. The spring is rotated and moved in the cold oil through the rotating assembly and longitudinal driving mechanism, which quickly dissipates heat and improves the quenching effect.
Through the cooling method of rotation and linear movement, the spring can quickly dissipate heat, significantly improving the quenching effect and efficiency, and enhancing the hardness, wear resistance and fatigue strength of the spring.
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Figure CN222250843U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring processing, in particular to a quenching device for spring processing. Background Art
[0002] A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under external force and return to their original shape after the external force is removed. They are generally made of spring steel. There are many types of springs. According to their shapes, they mainly include helical springs, scroll springs, leaf springs, special-shaped springs, etc. In the process of making springs, in order to make the surface of the spring have strong hardness, wear resistance and fatigue strength, while the core still has high toughness, it is necessary to use quenching equipment to treat the surface of the spring.
[0003] With respect to the above-mentioned related technologies, the inventors found that when quenching a spring with a larger shape, the heated spring is usually lifted by a hook, and then the hook is connected to the lifting frame, and the lifting frame is operated to move downward so that the spring is immersed in cold oil for rapid cooling, thereby enhancing the hardness, wear resistance and fatigue strength of the spring surface. However, the spring is immersed in the cold oil and is in a stationary state. After the cold oil in the area near the spring absorbs a large amount of heat, the temperature rises sharply, causing the cooling rate of the spring to drop rapidly, thereby reducing the quenching effect. Utility Model Content
[0004] The utility model mainly solves the technical problem of providing a quenching device for spring processing, which enables the spring to perform circular rotation and relatively linear movement in the cold oil of an oil container, quickly dissipates the heat in the spring into the cold oil, and improves the quenching effect.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a quenching device for spring processing, comprising: an oil storage box, a U-shaped frame is provided above the oil storage box, a telescopic rod assembly is provided on the U-shaped frame, a circular plate is connected to the lower end of the telescopic rod assembly, a rotating assembly is connected to the lower plane of the circular plate, and a hanging assembly is connected to the lower plane of the rotating assembly;
[0006] It also includes a longitudinal driving mechanism for driving the oil container body to move linearly back and forth.
[0007] By adopting the above technical solution, when in use, an appropriate amount of cold oil is injected into the oil container, the hook is connected to the heated spring, the hook is inserted into the hanging assembly and is in a hanging state, the telescopic rod assembly is operated to make the spring move downward and then immersed in the cold oil, the heat in the spring is quickly dissipated to the cold oil, and the purpose of cooling is achieved. At this time, the rotating assembly is operated to drive the spring to rotate in a circle, and at the same time, the longitudinal drive mechanism is operated to drive the oil container to move linearly back and forth, so that the spring dissipates heat during the process of rotating and moving relatively linearly in the cold oil, that is, the spring is always in contact with the cold oil with a lower temperature, thereby quickly dissipating heat and improving the effect of spring quenching.
[0008] In a preferred example, the utility model can be further configured as follows: the telescopic rod assembly includes a vertical electric push rod and four guide rods arranged on the outside of the vertical electric push rod, the rectangular array of guide rods is installed on a U-shaped frame, and the vertical electric push rod is installed on the U-shaped frame.
[0009] By adopting the above technical solution, the telescopic rod of the vertical electric push rod extends and retracts, thereby driving the spring to move into or out of the cold oil in the oil tank, without requiring excessive intervention from workers, thereby reducing the labor intensity of workers.
[0010] In a preferred example, the utility model can be further configured as follows: the rotating component includes a slewing support, a mounting plate and a driving gear, the driving gear is meshingly connected to the slewing support, the mounting plate is fixedly connected to the circular plate, a servo motor is connected to the mounting plate, and the output shaft of the servo motor is sleeve-connected with the driving gear.
[0011] By adopting the above technical solution, the servo motor drives the driving gear to rotate, the driving gear drives the slewing support to rotate, the slewing support drives the hanging assembly to rotate, and the hanging assembly drives the spring to rotate in the cold oil, thereby improving the cooling efficiency and enhancing the quenching effect.
[0012] In a preferred example, the utility model can be further configured as follows: the hanging assembly includes an annular plate, and the outer circular annular array of the annular plate is provided with a plurality of hanging holes.
[0013] By adopting the above technical solution, since a plurality of hanging holes are provided on the annular plate, a plurality of springs can be hung at the same time for quenching, thereby improving the working efficiency of quenching.
[0014] In a preferred example, the utility model can be further configured as follows: the longitudinal driving mechanism includes a base plate and a longitudinal electric push rod connected to the upper plane thereof, guide rails are respectively connected to the two sides of the longitudinal electric push rod, the base plate is connected to the oil tank body through the guide rails, the protruding end of the longitudinal electric push rod is connected to a movable plate, and the movable plate is connected to the bottom plane of the oil tank body.
[0015] By adopting the above technical solution, the telescopic rod of the longitudinal electric push rod extends and retracts, thereby driving the oil tank to move linearly, that is, the spring moves in the cold oil, which increases the temperature reduction speed in the spring and enhances the quenching effect.
[0016] In a preferred example, the utility model can be further configured as follows: a rectangular clearance hole is provided on the U-shaped frame, and the rectangular clearance hole is located directly above the servo motor.
[0017] By adopting the above technical solution and setting the rectangular clearance hole, the servo motor can move into the rectangular clearance hole, thereby preventing the rotating component from interfering with the U-shaped frame during the rising process.
[0018] In summary, the present invention includes at least one of the following beneficial technical effects:
[0019] The rotating assembly drives the spring connected to the hanging assembly to rotate, and the longitudinal driving mechanism drives the oil tank to move, so that the cold oil in the oil tank moves relative to the spring, so that the heat on the spring is quickly dissipated into the cold oil, thereby enhancing the quenching effect of the spring. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:
[0021] Figure 1 The utility model is a structural schematic diagram of a preferred embodiment of a quenching device for spring processing.
[0022] Figure 2 yes Figure 1 Schematic diagram of the structure of the longitudinal drive mechanism.
[0023] In the figure: 1, oil tank; 2, U-shaped frame; 30, telescopic rod assembly; 4, circular plate; 50, rotating assembly; 60, hanging assembly; 70, longitudinal drive mechanism; 8, rectangular clearance hole;
[0024] 31. vertical electric push rod; 32. guide rod; 321. guide sleeve; 322. guide rod body;
[0025] 51. slewing support; 52. mounting plate; 53. driving gear; 54. servo motor;
[0026] 61. annular plate; 62. hanging hole;
[0027] 71. Base plate; 72. Longitudinal electric push rod; 73. Guide rail; 74. Moving plate. DETAILED DESCRIPTION
[0028] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0029] It should be noted that these drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0030] Reference Figures 1-2 , which is a quenching equipment for spring processing disclosed by the utility model, including: an oil container 1, a U-shaped frame 2 is provided above the oil container 1, a telescopic rod assembly 30 is provided on the U-shaped frame 2, and the lower end of the telescopic rod assembly 30 is connected to a circular plate 4, the telescopic rod assembly 30 includes a vertical electric push rod 31 and four guide rods 32 arranged on the outside of the vertical electric push rod 31, the guide rods 32 are installed on the U-shaped frame 2 in a rectangular array, the vertical electric push rod 31 is installed on the U-shaped frame 2, the guide rod 32 includes a guide sleeve 321 and a guide rod body 322 arranged in its inner cavity, the guide sleeve 321 is embedded in the top of the U-shaped frame 2, and the lower end of the guide rod body 322 is connected to the circular plate 4.
[0031] The lower plane of the circular plate 4 is connected to a rotating assembly 50, which includes a slewing support 51, a mounting plate 52 and a driving gear 53. The driving gear 53 is meshed and connected to the slewing support 51, and the mounting plate 52 is fixedly connected to the circular plate 4. A servo motor 54 is connected to the mounting plate 52, and the output shaft of the servo motor 54 is sleeve-connected with the driving gear 53. A rectangular clearance hole 8 is provided on the U-shaped frame 2, and the rectangular clearance hole 8 is located directly above the servo motor 54. When the servo motor 54 moves upward, it can extend into the rectangular clearance hole 8 to avoid interference between the servo motor 54 and the U-shaped frame 2.
[0032] The lower plane of the rotating component 50 is connected to the hanging component 60; the hanging component 60 includes an annular plate 61, and the outer circular ring array of the annular plate 61 is provided with a plurality of hanging holes 62, and a spring is mounted on the hook, and the hook is inserted into the hanging hole 62 to play the role of a hanging spring; the guide rod body 322 moves in the guide sleeve 321, thereby enhancing the working stability of the rotating component 50.
[0033] It also includes a longitudinal drive mechanism 70 for driving the oil tank body 1 to move linearly back and forth; the longitudinal drive mechanism 70 includes a base plate 71 and a longitudinal electric push rod 72 connected to the upper plane thereof, guide rails 73 are respectively connected to the two sides of the longitudinal electric push rod 72, the base plate 71 is connected to the oil tank body 1 through the guide rails 73, the protruding end of the longitudinal electric push rod 72 is connected to a movable plate 74, and the movable plate 74 is connected to the bottom plane of the oil tank body 1.
[0034] The implementation principle of this embodiment is as follows: when in use, a proper amount of cold oil is injected into the oil tank 1, and the hook is connected to the heated spring. The hook is inserted into the hanging hole 62 on the hanging assembly 60 and is in a hanging state. The telescopic rod of the vertical electric push rod 31 is operated to extend, so that the spring moves downward and is immersed in the cold oil in the oil tank 1. The heat in the spring is quickly dissipated to the cold oil to achieve the purpose of cooling. At this time, the servo motor 54 is operated to drive the active gear 53 to rotate, the active gear 53 drives the slewing support 51 to rotate, the slewing support 51 drives the hanging assembly 60 to rotate, and the hanging assembly 60 drives the spring to rotate in the cold oil. At the same time, the telescopic rod of the longitudinal electric push rod 72 is operated to extend and retract, thereby driving the oil tank 1 to move linearly, that is, the spring produces relative movement in the cold oil, so that the spring dissipates heat during the process of rotational movement and relative linear movement in the cold oil, that is, the spring is always in contact with the cold oil with a lower temperature, thereby quickly dissipating heat, thereby improving the effect of spring quenching.
[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A quenching equipment for spring processing, characterized in that: include: An oil storage box (1) is provided with a U-shaped frame (2) above the oil storage box (1), a telescopic rod assembly (30) is provided on the U-shaped frame (2), a circular plate (4) is connected to the lower end of the telescopic rod assembly (30), a rotating assembly (50) is connected to the lower plane of the circular plate (4), and a hanging assembly (60) is connected to the lower plane of the rotating assembly (50); It also includes a longitudinal driving mechanism (70) for driving the oil container (1) to move linearly back and forth.
2. The quenching equipment for spring processing according to claim 1, characterized in that: The telescopic rod assembly (30) comprises a vertical electric push rod (31) and four guide rods (32) arranged outside the vertical electric push rod (31); the guide rods (32) are mounted in a rectangular array on a U-shaped frame (2); and the vertical electric push rod (31) is mounted on the U-shaped frame (2).
3. The quenching equipment for spring processing according to claim 1, characterized in that: The rotating assembly (50) comprises a slewing support (51), a mounting plate (52) and a driving gear (53); the driving gear (53) is meshedly connected to the slewing support (51); the mounting plate (52) is fixedly connected to the circular plate (4); a servo motor (54) is connected to the mounting plate (52); and the output shaft of the servo motor (54) is sleeve-connected to the driving gear (53).
4. The quenching equipment for spring processing according to claim 1, characterized in that The hanging assembly (60) comprises an annular plate (61), and the outer circular annular array of the annular plate (61) is provided with a plurality of hanging holes (62).
5. The quenching equipment for spring processing according to claim 1, characterized in that: The longitudinal drive mechanism (70) includes a base plate (71) and a longitudinal electric push rod (72) connected to the upper plane thereof, wherein both sides of the longitudinal electric push rod (72) are respectively connected to guide rails (73), the base plate (71) is connected to the oil tank (1) via the guide rails (73), and the extended end of the longitudinal electric push rod (72) is connected to a movable plate (74), and the movable plate (74) is connected to the bottom plane of the oil tank (1).
6. The quenching equipment for spring processing according to claim 1, characterized in that: The U-shaped frame (2) is provided with a rectangular clearance hole (8), and the rectangular clearance hole (8) is located directly above the servo motor (54).
Citation Information
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