Cotton carding device for mattress production
The cotton combing device automates cotton feeding from the ground using conveying rollers and adjustable slope mechanisms, addressing manual labor requirements and enhancing production efficiency and flexibility.
Patent Information
- Application Number
- CN202421034998.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Traditional cotton combing devices for mattress production require manual labor for feeding cotton into the feed port and lack the ability to directly suck cotton from the ground, leading to reduced production efficiency.
A cotton combing device with a transport mechanism featuring conveying rollers and hooking columns that automatically feed cotton from the ground, utilizing driving motors to rotate the rollers and adjust the feeding slope for improved adaptability and efficiency.
Automated cotton feeding reduces operation time and labor costs, enhances production efficiency, and improves adaptability to various cotton types by adjusting the feeding slope.
Smart Images

Figure CN222251168U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mattress production, in particular to a cotton combing device used for mattress production. Background Art
[0002] The fiber cotton products produced by fiber production are widely used in household items such as mattresses, seat cushions, wadding, medical operating table cloths, nursing sheets and other sanitary products, sound-absorbing and heat-insulating materials for automobiles and buildings, industrial air pre-filtration industrial filter materials, thermal insulation materials, clothing linings and thermal insulation materials. The cutting of fiber cotton is a very important step, but when cutting fiber cotton, because the fiber cotton is very fluffy and elastic, and there may be a lot of fiber cotton piled up in the same place, scraps will be produced during cutting, so the fiber cotton needs to be combed.
[0003] After checking the public (announcement) number: CN220579467U, a combing device for mattress production is disclosed, including a device assembly, which includes a device body, a fixed frame is connected to the inner side of the device body, a scraper is arranged on the top of the fixed frame, a first combing plate is connected to the left side of the fixed frame, and a second combing plate is connected to the right side of the fixed frame; a driving assembly, which includes a driving motor, a first screw rod is connected to the top of the driving motor, and a threaded block is connected to the outer side of the first screw rod. By arranging auxiliary gears and auxiliary blocks on the top of the fixed frame, the auxiliary block drives the trapezoidal knife to move when it moves, so that the trapezoidal knife rubs against the surface of the scraper to clean the surface of the scraper to avoid fiber cotton accumulating on the surface of the scraper to cause blockage. On the other hand, the auxiliary block will also push the fiber cotton above the fixed frame toward both sides to ensure the adsorption and cleaning effect.
[0004] Based on the above-mentioned prior art, the existing cotton combing device for mattress production still has the following problems: the traditional cotton combing device usually requires manual labor to put the cotton into the feed port for feeding, and does not have the function of directly sucking cotton from the ground, which reduces the production efficiency. Therefore, the utility model provides a cotton combing device for mattress production. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a cotton combing device for mattress production, which solves the following problems existing in the existing cotton combing devices for mattress production: traditional cotton combing devices usually require manual labor to put cotton into the feed port for feeding, and do not have the function of directly sucking cotton from the ground, which reduces production efficiency.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a cotton combing device for mattress production, including a cotton combing device, a transport mechanism is provided on the top of the cotton combing device for directly feeding cotton on the ground, and the transport mechanism includes:
[0007] The conveying unit is arranged on the left side, and comprises a conveying seat, two conveying rollers are rotatably installed inside the conveying seat, a conveying belt is supported inside the conveying seat through the two conveying rollers, and a plurality of hooking columns are fixedly installed on the top of the conveying belt;
[0008] The adjusting unit is arranged on the left side of the carding device and is used to adjust the slope of the conveying unit.
[0009] Preferably, the conveying unit further comprises two driving motors fixedly mounted on the front side of the conveying seat.
[0010] Preferably, the adjustment unit includes a sliding plate fixedly mounted on the bottom surface of the conveying seat, a sliding groove is provided inside the sliding plate, a limiting column is slidably installed inside the sliding plate, connecting seats are fixedly mounted at both ends of the limiting column, and a blanking assembly is provided at one end of the sliding plate.
[0011] Preferably, the material unloading assembly comprises a mounting seat fixedly mounted on one end of the sliding plate, a fixing plate is fixedly mounted inside the mounting seat, and a plurality of material unloading columns are fixedly mounted on one end of the fixing plate.
[0012] Preferably, the output end of the driving motor passes through the front plate of the conveying seat and is fixedly connected to the front end of the conveying roller.
[0013] Preferably, the material discharge column is cross-installed between the two material hooking columns.
[0014] The utility model provides a carding device for mattress production. Compared with the prior art, it has the following beneficial effects:
[0015] (1) The cotton combing device used in mattress production has two driving motors that drive two conveying rollers to rotate, and the conveying rollers drive the conveyor belt to rotate. The cotton on the ground is hooked and transported through the hooking column, thereby avoiding the tedious process of manual or mechanically assisted transportation in the traditional way, reducing the operation time and labor costs, thereby significantly improving production efficiency.
[0016] (2) The cotton combing device used in mattress production uses a slide groove to make the sliding plate slide on the surface of the limiting column, so that the sliding plate drives the conveying unit to move synchronously, thereby adjusting the feeding slope of the conveying unit, so as to better adapt to the differences between various cottons and ensure that various cottons can be effectively sucked and conveyed, which helps to achieve a wider range of raw material adaptability and improve production flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a right-side stereoscopic structural diagram of the utility model;
[0018] Figure 2 This is a three-dimensional structural diagram of the conveying unit of the utility model;
[0019] Figure 3 It is a three-dimensional structural diagram of the adjustment unit of the utility model.
[0020] In the figure: 1-combing device, 2-transport mechanism, 21-conveying unit, 211-transmission seat, 212-driving motor, 213-transmission roller, 214-conveyor belt, 215-hook column, 22-adjusting unit, 221-connecting seat, 222-limiting column, 223-sliding plate, 224-slide, 3-unloading assembly, 31-mounting seat, 32-fixing plate, 33-unloading column. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 3 , the utility model provides a technical solution:
[0023] A cotton combing device for mattress production includes a cotton combing device 1. A conveying mechanism 2 is provided on the top of the cotton combing device 1 for directly feeding cotton on the ground. The conveying mechanism 2 includes:
[0024] The conveying unit 21 is arranged on the left side, and includes a conveying seat 211. Two conveying rollers 213 are rotatably installed inside the conveying seat 211. A conveying belt 214 is supported inside the conveying seat 211 through the two conveying rollers 213. A plurality of hooking columns 215 are fixedly installed on the top of the conveying belt 214.
[0025] The adjusting unit 22 is disposed on the left side of the carding device 1 and is used to adjust the slope of the conveying unit 21 .
[0026] In this embodiment, the conveying unit 21 further includes two driving motors 212 fixedly installed on the front side of the transfer seat 211 .
[0027] The driving motor 212 is a three-phase asynchronous motor, which is electrically connected to an external power source and can be turned on and off by a person operating a control panel.
[0028] The two driving motors 212 drive the two conveying rollers 213 to rotate, and the conveying rollers 213 drive the conveyor belt 214 to rotate, and the cotton on the ground is hooked and transported through the hooking column 215, thereby avoiding the tedious process of manual or mechanically assisted transportation in the traditional way, reducing the operation time and reducing the labor cost, thereby significantly improving the production efficiency.
[0029] In this embodiment, the adjustment unit 22 includes a sliding plate 223 fixedly installed on the bottom surface of the conveying seat 211, a sliding groove 224 is opened inside the sliding plate 223, a limiting column 222 is slidably installed inside the sliding plate 223, connecting seats 221 are fixedly installed at both ends of the limiting column 222, and a material unloading component 3 is provided at one end of the sliding plate 223.
[0030] The sliding plate 223 slides on the surface of the limiting column 222 through the slide groove 224, so that the sliding plate 223 drives the conveying unit 21 to move synchronously, thereby adjusting the feeding slope of the conveying unit 21, so as to better adapt to the differences between various cottons, ensure that various cottons can be effectively sucked and conveyed, help to achieve a wider range of raw material adaptability, and improve production flexibility.
[0031] In this embodiment, the material removal assembly 3 includes a mounting seat 31 fixedly mounted on one end of the sliding plate 223 , a fixing plate 32 is fixedly mounted inside the mounting seat 31 , and a plurality of material removal columns 33 are fixedly mounted on one end of the fixing plate 32 .
[0032] The material hooking columns 215 are arranged in a straight line in a row, and the row group composed of the material hooking columns 215 is installed on the surface of the conveyor belt 214 in an array distribution in the shape of the conveyor belt 214.
[0033] The hooking column 215 hooks the cotton on the ground for transportation. When it is transported to the top, the cotton is unloaded through multiple unloading columns 33 and multiple hooking columns 215 that are cross-installed. The cotton falls above the fixed plate 32 and falls into the feed port of the cotton combing device 1.
[0034] In this embodiment, the output end of the driving motor 212 passes through the front plate of the transmission seat 211 and is fixedly connected to the front end of the transmission roller 213 .
[0035] In this embodiment, the material discharge column 33 is cross-installed between the two material hooking columns 215 .
[0036] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0037] During operation, the user first connects the device to an external power source, and makes the sliding plate 223 slide on the surface of the limiting column 222 through the slide groove 224, so that the sliding plate 223 drives the conveying unit 21 to move synchronously, and adjusts the loading slope of the conveying unit 21. Then, the two driving motors 212 drive the two conveying rollers 213 to rotate, and the conveying rollers 213 drive the conveyor belt 214 to rotate, and the cotton on the ground is hooked by the hooking column 215 for transportation. When transporting to the top, the cotton is unloaded through the cross-installation between multiple unloading columns 33 and multiple hooking columns 215. The cotton falls on the top of the fixed plate 32 and falls into the feed port of the cotton combing device 1 for cotton combing operation.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A carding device for mattress production, comprising a carding device (1), characterized in that: The top of the cotton combing device (1) is provided with a transport mechanism (2) for directly feeding the cotton on the ground, and the transport mechanism (2) comprises: The conveying unit (21) is arranged on the left side, and comprises a conveying seat (211), two conveying rollers (213) are rotatably mounted inside the conveying seat (211), a conveying belt (214) is supported inside the conveying seat (211) through the two conveying rollers (213), and a plurality of material hooking columns (215) are fixedly mounted on the top of the conveying belt (214); The adjustment unit (22) is arranged on the left side of the carding device (1) and is used to adjust the slope of the conveying unit (21).
2. A carding device for mattress production according to claim 1, characterized in that: The conveying unit (21) also includes two driving motors (212) fixedly mounted on the front side of the conveying seat (211).
3. The carding device for mattress production according to claim 1, characterized in that: The adjustment unit (22) comprises a sliding plate (223) fixedly mounted on the bottom surface of the conveying seat (211), a sliding groove (224) is provided inside the sliding plate (223), a limiting column (222) is slidably mounted inside the sliding plate (223), connecting seats (221) are fixedly mounted at both ends of the limiting column (222), and a blanking assembly (3) is provided at one end of the sliding plate (223).
4. The carding device for mattress production according to claim 3, characterized in that: The material discharging assembly (3) comprises a mounting seat (31) fixedly mounted on one end of a sliding plate (223), a fixing plate (32) fixedly mounted inside the mounting seat (31), and a plurality of material discharging columns (33) fixedly mounted on one end of the fixing plate (32).
5. The carding device for mattress production according to claim 2, characterized in that: The output end of the driving motor (212) passes through the front plate of the transmission seat (211) and is fixedly connected to the front end of the transmission roller (213).
6. The carding device for mattress production according to claim 4, characterized in that: The material discharge column (33) is cross-mounted with the two material hooking columns (215).
