Aluminum alloy melt purification treatment device
By designing a stirring assembly in the aluminum alloy melt purification treatment device, the degassing agent is sprayed to the inner wall of the furnace, the problem of difficulty in contact with the degassing agent is solved, the purification rate is improved and the operation is simplified, and more efficient aluminum alloy melting is achieved Body purification.
Patent Information
- Application Number
- CN202420834085.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the purification process of aluminum alloy melt, the degassing agent flows directly into the bottom of the solvent furnace, resulting in difficulty in contact with the aluminum alloy solution and the purification rate is slow.
Aluminum alloy melt purification treatment device was designed. By installing a stirring assembly on the furnace cover, the structure of the drive tube, transmission tube and stirring tube is used to spray the degassing agent to the inner wall of the furnace through the arc-shaped nozzle, and the aluminum alloy is added. The contact area of the solution is driven by the driving motor to ensure uniform spraying.
The contact area between the degassing agent and the aluminum alloy solution is increased, the purification rate is significantly improved, and the operation process of the furnace cover is simplified.
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Figure CN222257706U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum alloy melt purification, in particular to an aluminum alloy melt purification treatment device. Background Art
[0002] Aluminum alloy is a common metal material, widely used in the automotive, industrial, construction and other industries. It is rust-resistant and strong. During the production process, aluminum alloy is made by cooling the solution. In order to ensure the quality of the aluminum alloy material, it needs to be purified in the solution state. During the purification, a purification device is needed.
[0003] When purifying aluminum alloy melt, an inert gas purification method is usually used. The inert gas purification method generally involves first adding a prepared degassing agent solution into a solvent furnace, then placing the aluminum alloy into the solvent furnace for smelting, and finally, when the temperature of the aluminum alloy melt reaches the boiling point of the degassing agent, introducing an inert gas (such as nitrogen or argon) into the melt for degassing. In order to ensure that the melt can be better degassed, a degassing agent must be added to the solvent furnace first. In the prior art, the degassing agent is generally injected directly into the solvent furnace. After entering the solvent furnace, the degassing agent will directly flow into the bottom of the solvent furnace. After the aluminum alloy is melted, it will be difficult for the degassing agent solution at the bottom to contact the furnace wall. This will result in a slower purification rate for the aluminum alloy solution located at the furnace wall.
[0004] Therefore, we disclose an aluminum alloy melt purification treatment device to meet people's needs. Utility Model Content
[0005] The purpose of the present application is to provide an aluminum alloy melt purification treatment device to solve the problem proposed in the above-mentioned background technology that the degassing agent will directly flow into the bottom of the solvent furnace after entering the solvent furnace. After the aluminum alloy is melted, it will be difficult for the position located at the furnace wall to contact with the degassing agent solution at the bottom, which will cause the aluminum alloy solution located at the furnace wall to be purified at a slower rate.
[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: an aluminum alloy melt purification treatment device, comprising a furnace, a base is installed on the upper side of the furnace, a lifting assembly is installed on the upper side of the base, a furnace cover is installed on the base through the lifting assembly, a gas injection hole is opened on one side of the furnace, a discharge port is opened on the surface of the furnace, a sealing plate is rotatably installed in the discharge port, a rotating hole is opened on the upper side of the furnace cover, a stirring assembly is installed in the rotating hole, the stirring assembly comprises a driving pipe, a transmission pipe is installed at the bottom end of the driving pipe, a plurality of material guide holes are opened on the surface of the transmission pipe, stirring pipes are installed in each of the plurality of material guide holes, the surface driving unit of the driving pipe, and an injection assembly is installed on the top of the transmission pipe.
[0007] Preferably, the driving unit includes a primary bevel gear, which is installed on the surface of the driving tube. A stirring motor is installed on the upper side of the furnace cover, and a secondary bevel gear is installed at the output end of the stirring motor. The primary bevel gear is meshed with the secondary bevel gear.
[0008] Preferably, the injection assembly includes an injection pipe, two fixed columns are installed on the upper side of the furnace cover, the same fixed plate is installed on the upper side of the two fixed columns, the injection pipe is installed on the fixed plate, a valve is installed on the injection pipe, the bottom end of the injection pipe is rotatably connected to the top end of the driving pipe, and a spray unit is installed on the inner wall of the stirring tube.
[0009] Preferably, the spray unit includes a piston, which is slidably mounted on the inner wall of the stirring tube, and a mounting plate is mounted on the inner wall of the stirring tube. A telescopic tube is mounted on one side of the mounting plate, and a spring is sleeved and mounted on the surface of the telescopic tube. One end of the spring is mounted on one side of the piston, and the other end of the spring is mounted on one side of the mounting plate. An arc-shaped nozzle is opened on one side of the piston.
[0010] Preferably, the lifting assembly includes a lifting bracket, which is installed on the upper side of the base, a lifting slot is opened on one side of the lifting bracket, a lifting block is slidably installed on the inner wall of the lifting slot, the lifting block is fixedly connected to the side of the furnace cover, a driving hole is opened on the upper side of the lifting bracket, and a driving unit is installed in the driving hole.
[0011] Preferably, the driving unit includes a lifting threaded rod, a non-threaded area on the surface of the lifting threaded rod is rotatably mounted in the driving hole, the lifting block is threadedly mounted on the threaded area on the surface of the lifting threaded rod, a driving motor is mounted on the upper side of the lifting bracket, and the output shaft of the driving motor is coaxially mounted with the top end of the lifting threaded rod.
[0012] Preferably, a thickened plate is installed on the lower side of the furnace cover.
[0013] In summary, the technical effects and advantages of the utility model are:
[0014] 1. In the utility model, the degassing agent is connected to the injection pipe, and the degassing agent enters the transmission pipe through the driving pipe, and then enters the stirring pipe installed on the surface of the transmission pipe. The pressure of the liquid flow itself is used to apply pressure to the piston. After the piston is pressurized, it slides along the inner wall of the stirring pipe. When the arc-shaped nozzle on the surface of the piston is separated from the inner wall of the stirring pipe, the degassing agent is sprayed out through the arc-shaped nozzle and sprayed onto the inner wall of the furnace. By starting the driving motor, the stirring motor drives the driving pipe to rotate, the driving pipe drives the transmission pipe to rotate, and the transmission pipe drives the stirring pipe installed on the surface to move, so that the degassing agent is evenly sprayed onto the inner wall of the furnace, thereby increasing the contact area between the degassing agent and the aluminum alloy melt in the subsequent processing process, and increasing the subsequent purification rate.
[0015] 2. In the utility model, the threaded rod is driven by a driving motor, the threaded rod drives the lifting block to move upward, and the lifting block drives the furnace cover to move upward. Compared with the traditional flip-top furnace cover, the operation is simpler. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a cross-sectional view of the utility model;
[0019] Figure 3 It is a cross-sectional view of the furnace cover of the utility model;
[0020] Figure 4 It is a schematic cross-sectional view of the stirring tube of the utility model.
[0021] In the figure: 1. furnace; 2. base; 3. furnace cover; 4. thickened plate; 5. lifting bracket; 6. lifting block; 7. threaded rod; 8. drive motor; 9. drive pipe; 10. transmission pipe; 11. stirring pipe; 12. fixed column; 13. fixed plate; 14. injection pipe; 15. valve; 16. primary bevel gear; 17. stirring motor; 18. secondary bevel gear; 19. air injection hole; 20. mounting plate; 21. telescopic tube; 22. piston; 23. spring; 24. sealing plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] See also Figure 1-4 , the utility model provides embodiments:
[0025] A device for purifying and treating an aluminum alloy melt comprises a furnace 1, a base 2 is installed on the upper side of the furnace 1, a lifting assembly is installed on the upper side of the base 2, a furnace cover 3 is installed on the base 2 through the lifting assembly, a gas injection hole 19 is opened on one side of the furnace 1, a discharge port is opened on the surface of the furnace 1, a sealing plate 24 is rotatably installed in the discharge port, a rotating hole is opened on the upper side of the furnace cover 3, a stirring assembly is installed in the rotating hole, the stirring assembly comprises a driving pipe 9, a transmission pipe 10 is installed at the bottom end of the driving pipe 9, a plurality of material guide holes are opened on the surface of the transmission pipe 10, stirring pipes 11 are installed in each of the plurality of material guide holes, a surface driving unit of the driving pipe 9, and an injection assembly is installed on the top of the transmission pipe 10.
[0026] Based on the above structure, the base 2 is installed in the upper area of the surface of the furnace 1. The lifting assembly can drive the furnace cover 3 to move vertically up and down to open and close the furnace 1. A corresponding heating plate is arranged inside the furnace 1, and the aluminum alloy inside is heated by the heating plate arranged inside the furnace 1. When the furnace 1 is performing preparatory work, it is necessary to connect the gas injection hole 19 to an inert gas, and the injection assembly also needs to be connected to an external degassing agent. The stirring assembly is installed on the furnace cover 3. The driving pipe 9, the transmission pipe 10 and the stirring pipe 11 in the stirring assembly are all hollow structures and are connected. The connection is sealed to facilitate the delivery of the degassing agent. The stirring pipe 11 is staggered and installed on the surface of the transmission pipe 10 to facilitate stirring of the melt.
[0027] Example 2
[0028] like Figure 3 As shown, the driving unit includes a primary bevel gear 16, which is installed on the surface of the driving tube 9. A stirring motor 17 is installed on the upper side of the furnace cover 3, and a secondary bevel gear 18 is installed on the output end of the stirring motor 17. The primary bevel gear 16 is meshed with the secondary bevel gear 18. The rotation of the primary bevel gear 16 drives the secondary bevel gear 18 to rotate, thereby driving the driving tube 9 to rotate, providing stirring power for the stirring tube 11.
[0029] Example 3
[0030] like Figure 3 As shown, the injection assembly includes an injection pipe 14, two fixed columns 12 are installed on the upper side of the furnace cover 3, the same fixed plate 13 is installed on the upper side of the two fixed columns 12, the injection pipe 14 is installed on the fixed plate 13, a valve 15 is installed on the injection pipe 14, the bottom end of the injection pipe 14 is rotatably connected to the top end of the driving pipe 9, a spray unit is installed on the inner wall of the stirring pipe 11, and the connection between the injection pipe 14 and the driving pipe 9 is sealed with rubber, and no leakage will occur during the rotation process. The valve 15 installed on the injection pipe 14 is convenient for controlling the dosage of the degassing agent.
[0031] like Figure 4 As shown, the spraying unit includes a piston 22, which is slidably mounted on the inner wall of the stirring tube 11, and a mounting plate 20 is mounted on the inner wall of the stirring tube 11. A telescopic tube 21 is mounted on one side of the mounting plate 20, and a spring 23 is sleeved and mounted on the surface of the telescopic tube 21. One end of the spring 23 is mounted on one side of the piston 22, and the other end of the spring 23 is mounted on one side of the mounting plate 20. An arc-shaped nozzle is opened on one side of the piston 22, and one end of the arc-shaped nozzle is located on one side of the piston 22, and the other end is located on the surface of the piston 22 and penetrates the piston 22. When the arc-shaped nozzle is located outside the stirring tube 11, the degassing agent will be directly sprayed out through the arc-shaped nozzle. Due to the shape characteristics of the nozzle design, when the stirring tube 11 moves, the degassing agent will be sprayed in a fountain-like manner. When the supply of degassing agent is stopped, the piston 22 is retracted by the reaction force of the spring 23; the degassing agent enters the transmission tube 10 through the driving tube 9, and then enters the stirring tube 11 installed on the surface of the transmission tube 10. The piston 22 is pressed by the pressure of the liquid flow itself. The piston 22 slides along the inner wall of the stirring tube 11 after being pressed. When the arc-shaped nozzle on the surface of the piston 22 is separated from the inner wall of the stirring tube 11, the degassing agent is sprayed out through the arc-shaped nozzle and sprayed onto the inner wall of the furnace 1. After ensuring that the inner wall of the furnace 1 is evenly sprayed, the control valve 15 closes the injection tube 14. At this time, the piston 22 is no longer under pressure. Under the reaction force of the spring 23, the piston 22 is pulled back into the stirring tube 11 to prevent the arc-shaped nozzle from being blocked.
[0032] Example 4
[0033] like Figure 2 As shown, the lifting assembly includes a lifting bracket 5, which is installed on the upper side of the base 2. A lifting groove is provided on one side of the lifting bracket 5, and a lifting block 6 is slidably installed on the inner wall of the lifting groove. The lifting block 6 is fixedly connected to the side of the furnace cover 3. A driving hole is provided on the upper side of the lifting bracket 5, and a driving unit is installed in the driving hole. The driving unit can drive the lifting block 6 to move up and down, and the lifting block 6 drives the furnace cover 3 to move up and down, which is convenient for opening and closing.
[0034] like Figure 2As shown, the driving unit includes a lifting threaded rod 7, a non-threaded area on the surface of the lifting threaded rod 7 is rotatably installed in the driving hole, a lifting block 6 is screwed and installed in the threaded area on the surface of the lifting threaded rod 7, a driving motor 8 is installed on the upper side of the lifting bracket 5, and the output shaft of the driving motor 8 is coaxially installed with the top of the lifting threaded rod 7. The driving motor 8 is a servo motor, which can rotate the threaded rod 7 forward and backward. When the driving motor 8 is started, the threaded rod 7 is driven, and the threaded rod 7 drives the lifting block 6 to move upward, and the lifting block 6 drives the furnace cover 3 to move upward or downward to open or close the furnace cover 3; Figure 3 As shown, a thickened plate 4 is installed on the lower side of the furnace cover 3. The thickened plate 4 can improve the strength of the furnace cover 3 and prevent it from being deformed due to high temperature factors, resulting in poor airtightness.
[0035] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for purifying and treating aluminum alloy melt, comprising a furnace (1), characterized in that: A base (2) is installed on the upper side of the furnace (1), a lifting assembly is installed on the upper side of the base (2), a furnace cover (3) is installed on the base (2) through the lifting assembly, a gas injection hole (19) is opened on one side of the furnace (1), a discharge port is opened on the surface of the furnace (1), a sealing plate (24) is rotatably installed in the discharge port, a rotating hole is opened on the upper side of the furnace cover (3), a stirring assembly is installed in the rotating hole, the stirring assembly includes a driving tube (9), a transmission tube (10) is installed at the bottom end of the driving tube (9), a plurality of material guide holes are opened on the surface of the transmission tube (10), a stirring tube (11) is installed in each of the plurality of material guide holes, a surface driving unit of the driving tube (9), and an injection assembly is installed at the top end of the transmission tube (10).
2. The aluminum alloy melt purification treatment device according to claim 1, characterized in that: The driving unit comprises a primary bevel gear (16), which is mounted on the surface of the driving tube (9). A stirring motor (17) is mounted on the upper side of the furnace cover (3), and a secondary bevel gear (18) is mounted on the output end of the stirring motor (17). The primary bevel gear (16) is meshed with the secondary bevel gear (18).
3. The aluminum alloy melt purification treatment device according to claim 1, characterized in that: The injection assembly comprises an injection pipe (14), two fixed columns (12) are installed on the upper side of the furnace cover (3), the upper side of the two fixed columns (12) is installed with a same fixed plate (13), the injection pipe (14) is installed on the fixed plate (13), a valve (15) is installed on the injection pipe (14), the bottom end of the injection pipe (14) is rotatably connected to the top end of the driving pipe (9), and a spray unit is installed on the inner wall of the stirring pipe (11).
4. The aluminum alloy melt purification treatment device according to claim 3, characterized in that: The spraying unit comprises a piston (22), the piston (22) is slidably mounted on the inner wall of the stirring tube (11), the inner wall of the stirring tube (11) is mounted with a mounting plate (20), a telescopic tube (21) is mounted on one side of the mounting plate (20), a spring (23) is sleeved and mounted on the surface of the telescopic tube (21), one end of the spring (23) is mounted on one side of the piston (22), and the other end of the spring (23) is mounted on one side of the mounting plate (20), and an arc-shaped nozzle is opened on one side of the piston (22).
5. The aluminum alloy melt purification treatment device according to claim 1, characterized in that: The lifting assembly comprises a lifting bracket (5), the lifting bracket (5) is mounted on the upper side of the base (2), a lifting slot is provided on one side of the lifting bracket (5), a lifting block (6) is slidably mounted on the inner wall of the lifting slot, the lifting block (6) is fixedly connected to the side of the furnace cover (3), a driving hole is provided on the upper side of the lifting bracket (5), and a driving unit is installed in the driving hole.
6. The aluminum alloy melt purification treatment device according to claim 5, characterized in that: The driving unit comprises a lifting threaded rod (7), a non-threaded area on the surface of the lifting threaded rod (7) being rotatably mounted in the driving hole, the lifting block (6) being threadedly mounted on the threaded area on the surface of the lifting threaded rod (7), a driving motor (8) being mounted on the upper side of the lifting bracket (5), and an output shaft of the driving motor (8) being coaxially mounted with the top end of the lifting threaded rod (7).
7. The aluminum alloy melt purification treatment device according to claim 1, characterized in that: A thickened plate (4) is installed on the lower side of the furnace cover (3).