Pulping equipment

Abstract

The utility model belongs to the technical field of beverage production, and particularly relates to pulping equipment, which comprises a bottom plate, the bottom of the material receiving box is fixedly mounted at the top of the bottom plate, and a liquid discharging opening is formed in the right side of the material receiving box; the bottom end of the separation box fixedly communicates with the top of the material receiving box, two extrusion rollers are rotationally connected to the inner wall of the rear side of the separation box, two second motors are fixedly installed on the front side of the separation box, and output shafts of the second motors penetrate through the front side of the separation box and are fixedly installed at the front ends of the corresponding extrusion rollers; according to the plantain rhizome solid-liquid separation device, continuous and stable feeding of plantain rhizomes is achieved through a simple structure, incomplete solid-liquid separation of the plantain rhizomes can be avoided through smashing and multi-stage juicing, the liquid output of the plantain rhizomes and the pulping amount are increased, the pulping efficiency is greatly improved, and the production cost is reduced. And operation is convenient, and practicability is high.

Description

Technical Field

[0001] The utility model relates to the technical field of beverage production, in particular to a pulping device. Background Art

[0002] Beverages are drinks, which are liquids for people or livestock to drink. They are packaged in fixed quantities and are intended for direct drinking or mixing or brewing with water in a certain proportion. The ethanol content (by weight) does not exceed 0.5%. Beverages can also be divided into concentrated or solid forms. Their functions are to quench thirst, replenish energy, etc. In the production of beverages, the raw material banana rhizomes need to be pulped to obtain pulp.

[0003] In the prior art, the pulping equipment for banana rhizomes on the market has poor solid-liquid separation effect after the banana rhizomes are crushed, which will lead to a decrease in the amount of liquid actually separated from the banana rhizomes, causing certain economic losses. Secondly, during the crushing process of the banana rhizomes, the high-speed rotation of the blades will cause the fragments of the banana rhizomes to splash through the feeding port. Therefore, the feeding port needs to be blocked after feeding, but this method will undoubtedly affect the continuity of feeding the banana rhizomes and reduce the pulping efficiency. For this reason, we propose a pulping equipment to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the pulping equipment for banana rhizomes on the market in the prior art is poor in solid-liquid separation effect after the banana rhizomes are crushed, which will lead to a reduction in the amount of liquid actually separated from the banana rhizomes, causing certain economic losses. Secondly, during the crushing process of the banana rhizomes, the high-speed rotation of the blade will cause the fragments of the banana rhizomes to splash through the feeding port. Therefore, the feeding port needs to be blocked after feeding, but this method will undoubtedly affect the feeding continuity of the banana rhizomes and reduce the shortcomings of pulping efficiency. A pulping equipment is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A pulping device, comprising:

[0007] Base plate;

[0008] A material receiving box, the bottom of which is fixedly mounted on the top of the bottom plate, and a liquid discharge port is provided on the right side of the material receiving box;

[0009] A separation box, wherein the bottom end of the separation box is fixedly connected to the top of the receiving box, two squeezing rollers are rotatably connected to the inner wall of the rear side of the separation box, and two second motors are fixedly installed on the front side of the separation box, and the output shafts of the second motors pass through the front side of the separation box and are fixedly installed on the front ends of the corresponding squeezing rollers;

[0010] A crushing box, the bottom end of which is fixedly connected to the top of the separation box;

[0011] A crushing assembly, the crushing assembly comprising: a first motor, two crushing blade shafts and two gears, the first motor is fixedly mounted on the right side of the crushing box, the output shaft of the first motor passes through the right side of the crushing box and is fixedly mounted on the right end of the crushing blade shaft located on the front side, the right end of the crushing blade shaft located on the rear side is rotatably connected to the right inner wall of the crushing box, the left ends of the two crushing blade shafts both pass through the left inner wall of the crushing box and extend to the outside of the crushing box, the right side of the gear is fixedly mounted on the left end of the corresponding crushing blade shaft, and the two gears are meshed;

[0012] A feeding assembly is arranged on the top of the crushing box and is used for continuously feeding the interior of the crushing box.

[0013] As a preferred solution of the utility model, a sealing door is hinged on the front side of the material receiving box.

[0014] As a preferred solution of the utility model, an electric push rod is fixedly installed on the right side of the material receiving box, a filter is slidably connected inside the material receiving box, and the output shaft of the electric push rod passes through the right side of the material receiving box and is fixedly installed on the right side of the filter.

[0015] As a preferred solution of the utility model, a scraper is fixedly connected to the left inner wall and the right inner wall of the separation box, and one end of the scraper is in contact with the bottom of the corresponding squeezing roller.

[0016] As a preferred solution of the utility model, the feeding assembly includes a feed pipe, a screw conveyor and a feed pipe, the bottom end of the feed pipe is fixedly connected to the top of the crushing box, the top end of the feed pipe is fixedly connected to the bottom of the screw conveyor, and the bottom end of the feed pipe is fixedly connected to the top of the screw conveyor.

[0017] As a preferred solution of the utility model, the bottom of the screw conveyor is fixedly connected to a column, the right end of the screw conveyor is fixedly connected to a bracket, and the bottom end of the bracket and the bottom end of the column are fixedly connected to the top of the base plate.

[0018] Beneficial effects:

[0019] 1. By starting the first motor, the crushing blade shaft at the front side can be driven to rotate, and then the crushing blade shaft at the rear side can be driven to rotate through the meshing transmission between the two gears. At this time, the rotation directions of the two crushing blade shafts are opposite. Here, the banana rhizomes can be cut and crushed through the relative rotation between the two crushing blade shafts. By starting the two second motors, the two squeezing rollers can be driven to rotate relatively, so that the crushed banana rhizomes can be squeezed to squeeze out the juice inside the banana rhizomes, and the initial separation operation of the juice inside the banana rhizomes can be achieved;

[0020] 2. By starting the electric push rod, the filter can be driven to move to the left, and the banana rhizomes that have been crushed and initially squeezed to achieve solid-liquid separation can be squeezed again, and the liquid can be separated on the right side of the filter and discharged and collected through the drain port, while the solid raw materials of the banana rhizomes can be separated on the left side of the filter and taken out through the sealed door. In this way, incomplete solid-liquid separation of the banana rhizomes can be avoided, and the liquid output and pulping amount of the banana rhizomes can be increased;

[0021] 3. The banana rhizome raw materials are fed into the screw feeder through the feed pipe, and then the raw materials are continuously and stably fed into the crushing box through the screw feeder, which can achieve uniform feeding and avoid the situation where the banana rhizome fragments are splashed when the crushing knife shaft crushes the banana rhizome, and can achieve continuous and stable feeding inside the crushing box to improve pulping efficiency;

[0022] The utility model realizes continuous and stable feeding of banana rhizomes through a simple structure, and can avoid incomplete solid-liquid separation of banana rhizomes through crushing and multi-stage juice pressing, thereby increasing the liquid output and pulping amount of banana rhizomes, greatly improving the pulping efficiency, and is easy to operate and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is the structural front view of the utility model;

[0024] Figure 2 This is a main cross-sectional view of the structure of the utility model;

[0025] Figure 3 It is a top view of the structure of the crushing box, the first motor, the crushing blade shaft and the gear of the utility model;

[0026] Figure 4 It is a three-dimensional structural diagram of the squeezing roller and the second motor of the utility model.

[0027] In the figure: 1. bottom plate; 2. receiving box; 3. separation box; 4. crushing box; 5. discharge pipe; 6. screw feeder; 7. feed pipe; 8. column; 9. bracket; 10. first motor; 11. crushing blade shaft; 12. gear; 13. extrusion roller; 14. second motor; 15. scraper; 16. electric push rod; 17. filter screen; 18. drain port; 19. sealing door. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] Example

[0030] Reference Figure 1-Figure 4 , a pulping device, comprising:

[0031] Bottom plate 1;

[0032] A material receiving box 2, the bottom of which is fixedly mounted on the top of the bottom plate 1, and a drain port 18 is provided on the right side of the material receiving box 2;

[0033] The separation box 3, the bottom end of the separation box 3 is fixedly connected to the top of the receiving box 2, the inner wall of the rear side of the separation box 3 is rotatably connected to two squeezing rollers 13, the front side of the separation box 3 is fixedly installed with two second motors 14, the output shaft of the second motor 14 passes through the front side of the separation box 3 and is fixedly installed at the front end of the corresponding squeezing roller 13;

[0034] A crushing box 4, the bottom end of which is fixedly connected to the top of the separation box 3;

[0035] The crushing assembly includes: a first motor 10, two crushing blade shafts 11 and two gears 12. The first motor 10 is fixedly mounted on the right side of the crushing box 4. The output shaft of the first motor 10 passes through the right side of the crushing box 4 and is fixedly mounted on the right end of the crushing blade shaft 11 located on the front side. The right end of the crushing blade shaft 11 located on the rear side is rotatably connected to the right inner wall of the crushing box 4 through an axis. The left ends of the two crushing blade shafts 11 pass through the left inner wall of the crushing box 4 and extend to the outside of the crushing box 4. The right side of the gear 12 is fixedly mounted on the left end of the corresponding crushing blade shaft 11, and the two gears 12 are meshed with each other.

[0036] A feeding assembly is arranged on the top of the crushing box 4 , and is used for continuously feeding the inside of the crushing box 4 .

[0037] By means of the above structure: by starting the first motor 10, the crushing knife shaft 11 located on the front side can be driven to rotate, and then through the meshing transmission between the two gears 12, the crushing knife shaft 11 on the rear side can be driven to rotate. At this time, the rotation directions of the two crushing knife shafts 11 are opposite. Here, the banana rhizomes can be cut and crushed through the relative rotation between the two crushing knife shafts 11. By starting the two second motors 14, the two squeezing rollers 13 can be driven to rotate relative to each other, so that the crushed banana rhizomes can be squeezed to squeeze out the juice inside the banana rhizomes, and the preliminary separation operation of the juice inside the banana rhizomes can be achieved.

[0038] As a preferred solution of the utility model, a sealing door 19 is hinged on the front side of the receiving box 2. The sealing door 19 can be provided to facilitate personnel to take out the separated banana rhizome solid raw materials and to facilitate cleaning of the filter screen 17.

[0039] As a preferred solution of the utility model, an electric push rod 16 is fixedly installed on the right side of the material receiving box 2, and a filter screen 17 is slidably connected inside the material receiving box 2. The output shaft of the electric push rod 16 passes through the right side of the material receiving box 2 and is fixedly installed on the right side of the filter screen 17. By starting the electric push rod 16, the filter screen 17 can be driven to move to the left, and the banana rhizomes that have been crushed, preliminarily squeezed and separated from the solid and liquid can be squeezed again, and the liquid can be separated on the right side of the filter screen 17 and discharged and collected through the drain port 18, while the solid raw materials of the banana rhizomes can be separated on the left side of the filter screen 17 and taken out through the sealing door 19. In this way, incomplete solid-liquid separation of the banana rhizomes can be avoided, and the liquid output and pulping amount of the banana rhizomes can be increased.

[0040] As a preferred solution of the utility model, scrapers 15 are welded on the left inner wall and the right inner wall of the separation box 3, and one end of the scraper 15 contacts the bottom of the corresponding squeezing roller 13. By setting the scraper 15, the banana rhizomes adhered to the squeezing roller 13 can be scraped off to ensure the cleanliness of the squeezing roller 13.

[0041] As a preferred solution of the utility model, the feeding assembly includes a feeding pipe 5, a screw conveyor 6 and a feeding pipe 7. The bottom end of the feeding pipe 5 is fixedly connected to the top of the crushing box 4, the top end of the feeding pipe 5 is fixedly connected to the bottom of the screw conveyor 6, and the bottom end of the feeding pipe 7 is fixedly connected to the top of the screw conveyor 6. The banana rhizome raw material is added into the interior of the screw conveyor 6 through the feeding pipe 7, and then continuously and stably fed into the interior of the crushing box 4 through the screw conveyor 6, which can achieve uniform feeding, and can avoid the situation where the banana rhizome fragments are splashed when the crushing blade shaft 11 crushes the banana rhizome, and can achieve continuous and stable feeding into the crushing box 4, thereby improving the pulping efficiency.

[0042] As a preferred solution of the utility model, a column 8 is welded to the bottom of the screw conveyor 6, and a bracket 9 is fixedly connected to the right end of the screw conveyor 6. The bottom end of the bracket 9 and the bottom end of the column 8 are both welded to the top of the base plate 1. By arranging the column 8 and the bracket 9, the screw conveyor 6 can be stably supported.

[0043] It should be noted that the specific type of screw feeder 6, first motor 10, second motor 14 and electric push rod 16 to be used is selected by relevant technical personnel familiar with the field, and the above-mentioned screw feeder 6, first motor 10, second motor 14 and electric push rod 16 are all existing technologies and will not be elaborated in this solution.

[0044] The working principle of the utility model is as follows: when in use, firstly connect the screw feeder 6, the first motor 10, the second motor 14 and the electric push rod 16 to the external power supply, and then put the banana rhizome raw material into the screw feeder 6 through the feeding pipe 7, and then continuously and stably feed the material into the crushing box 4 through the screw feeder 6, so as to achieve uniform material discharge, and avoid the situation that the banana rhizome fragments are splashed when the crushing knife shaft 11 crushes the banana rhizome, and can achieve continuous and stable material feeding into the crushing box 4, so as to improve the pulping efficiency. When the banana rhizome enters the crushing box 4, the crushing knife shaft 11 on the front side can be driven to rotate by starting the first motor 10, and then the crushing knife shaft 11 on the rear side can be driven to rotate through the meshing transmission between the two gears 12. At this time, the rotation directions of the two crushing knife shafts 11 are opposite, and the banana rhizome can be cut by the relative rotation between the two crushing knife shafts 11. Crushing, when the banana rhizomes are crushed, they will fall downward and enter the interior of the separation box 3, and then by starting the two second motors 14, the two squeezing rollers 13 can be driven to rotate relative to each other, so that the crushed banana rhizomes can be squeezed to squeeze the juice inside the banana rhizomes, and the preliminary separation operation of the juice inside the banana rhizomes can be achieved. Finally, the banana rhizomes that have been initially squeezed will continue to fall downward and enter the interior of the receiving box 2, where the electric push rod 16 is started to drive the filter screen 17 to move to the left, and the crushed and initially squeezed banana rhizomes that have achieved solid-liquid separation can be squeezed again, and the liquid can be separated on the right side of the filter screen 17 and discharged and collected through the drain port 18, while the solid raw materials of the banana rhizomes can be separated on the left side of the filter screen 17 and taken out through the sealing door 19. In this way, incomplete solid-liquid separation of the banana rhizomes can be avoided, and the liquid output and pulping amount of the banana rhizomes can be increased.

[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A pulping device, characterized in that: include: Bottom plate (1); A material receiving box (2), the bottom of which is fixedly mounted on the top of the bottom plate (1), and a liquid discharge port (18) is provided on the right side of the material receiving box (2); A separation box (3), wherein the bottom end of the separation box (3) is fixedly connected to the top of the material receiving box (2), two squeezing rollers (13) are rotatably connected to the inner wall of the rear side of the separation box (3), and two second motors (14) are fixedly installed on the front side of the separation box (3), and the output shaft of the second motor (14) passes through the front side of the separation box (3) and is fixedly installed on the front end of the corresponding squeezing roller (13); A crushing box (4), the bottom end of which is fixedly connected to the top of the separation box (3); A crushing assembly, the crushing assembly comprising: a first motor (10), two crushing blade shafts (11) and two gears (12), the first motor (10) being fixedly mounted on the right side of a crushing box (4), the output shaft of the first motor (10) passing through the right side of the crushing box (4) and being fixedly mounted on the right end of the crushing blade shaft (11) located at the front side, the right end of the crushing blade shaft (11) located at the rear side being rotatably connected to the right inner wall of the crushing box (4), the left ends of the two crushing blade shafts (11) both passing through the left inner wall of the crushing box (4) and extending to the outside of the crushing box (4), the right side of the gear (12) being fixedly mounted on the left end of the corresponding crushing blade shaft (11), and the two gears (12) being meshed with each other; A feeding assembly is arranged on the top of the crushing box (4), and is used to continuously feed the inside of the crushing box (4).

2. A pulping device according to claim 1, characterized in that: A sealing door (19) is hingedly connected to the front side of the receiving box (2).

3. A pulping equipment according to claim 1, characterized in that: An electric push rod (16) is fixedly installed on the right side of the material receiving box (2), a filter screen (17) is slidably connected inside the material receiving box (2), and an output shaft of the electric push rod (16) passes through the right side of the material receiving box (2) and is fixedly installed on the right side of the filter screen (17).

4. A pulping equipment according to claim 1, characterized in that: A scraper (15) is fixedly connected to the left inner wall and the right inner wall of the separation box (3), and one end of the scraper (15) is in contact with the bottom of the corresponding squeezing roller (13).

5. The pulping equipment according to claim 1, characterized in that: The feeding assembly comprises a feed pipe (5), a screw conveyor (6) and a feed pipe (7); the bottom end of the feed pipe (5) is fixedly connected to the top of the crushing box (4); the top end of the feed pipe (5) is fixedly connected to the bottom of the screw conveyor (6); and the bottom end of the feed pipe (7) is fixedly connected to the top of the screw conveyor (6).

6. A pulping equipment according to claim 5, characterized in that: The bottom of the screw conveyor (6) is fixedly connected to a column (8), the right end of the screw conveyor (6) is fixedly connected to a bracket (9), and the bottom end of the bracket (9) and the bottom end of the column (8) are both fixedly connected to the top of the base plate (1).

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