Konjaku flour dealkalization device

Abstract

The utility model discloses a konjaku flour dealkalization device, and belongs to the technical field of konjaku processing. The device mainly comprises a tank body, a feeding assembly, a stirring assembly and a filtering assembly, the filtering assembly is installed in the tank body, the filtering assembly comprises a fixing block, the fixing block is installed in the tank body, and at least two sets of springs are arranged on the fixing block in the circumferential direction; the bottom of the circular plate is arranged at the ends, away from the fixing part, of the springs, and at least two cylinders are installed at the bottom of the circular plate and located in the springs; the two groups of mounting bases are arranged on the circular plate, and vibration motors are mounted on the mounting bases; and the filter screen is detachably arranged on the circular plate. According to the konjaku flour dealkalization device, neutralized viscous konjaku flour is vibrated by using the filter assembly, so that the viscous konjaku flour is prevented from blocking the filter screen and affecting the dealkalization effect, and the effect that the konjaku flour does not block the filter screen is achieved.

Description

Technical Field

[0001] The present application relates to the technical field of konjac processing, and in particular to a konjac flour de-alkalization device. Background Art

[0002] Konjac flour is a plant flour originated from China. It is made from konjac as raw material. Konjac is a mountain plant. Its rhizome is washed, peeled, sliced, dried, and crushed to make konjac flour. It is white in color. Konjac flour is rich in starch, protein, multiple vitamins, konjac polysaccharides, and mineral elements such as potassium, phosphorus, and selenium. It has high nutritional value and medicinal value.

[0003] In the production process of konjac flour, since the alkali content in konjac exceeds the standard, when the human body ingests these konjac flours with excessively high alkali content, it will have adverse effects on health, so it needs to be de-alkalized;

[0004] When konjac flour is carried out to dealkalization, usually konjac flour is poured in a stirred tank, then an acidic solution is dropped into, for example citric acid solution etc., the alkaline substance in citric acid and the konjac flour is neutralized, then the konjac flour is carried out to solid-liquid separation, thereby achieving the purpose of dealkalization;

[0005] However, in the above-mentioned dealkalization process, the filter screen during filtration is fixed. Since konjac flour contains glucomannan, which is a natural high-molecular polysaccharide with high viscosity and swelling, when konjac flour encounters an acidic solution, glucomannan will combine with water molecules in the acidic solution to form a viscous colloidal solution. At this time, the konjac flour may clog the filter screen, resulting in a poor filtering effect.

[0006] Therefore, it is necessary to provide a konjac flour dealkalization device to solve the above problems.

[0007] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0008] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a konjac flour de-alkalization device to achieve the effect that the konjac flour will not clog the filter screen.

[0009] The technical solution adopted by the present application to solve its technical problems is: a konjac flour de-alkali device, including a tank body; a feeding component, which is installed on the tank body and is suitable for feeding materials; a stirring component, which is installed on the tank body and is suitable for stirring materials; a filtering component, which is installed inside the tank body and is suitable for solid-liquid separation of materials, and the filtering component includes: a fixed block, which is installed inside the tank body, and at least two groups of springs are arranged on the fixed block along the circumferential direction; a circular plate, the bottom of the circular plate is arranged at one end away from the fixed end of the at least two groups of springs, and at least two groups of cylinders are installed on the bottom of the circular plate, and the cylinders are located inside the springs; two groups of mounting bases, the mounting bases are arranged on the circular plate, and a vibration motor is installed on the mounting base; a filter screen, the filter screen is detachably arranged on the circular plate.

[0010] Furthermore, the feed assembly includes a feed pipe inserted into the tank body, one end of the feed pipe is located inside the tank body, a pressure pump is arranged on the feed pipe, and a material feed port is opened on the tank body.

[0011] Furthermore, the stirring assembly includes a mounting frame installed on the tank body, a servo motor is installed on the mounting frame, a rotating shaft is installed at the output end of the servo motor, and a stirring rod is installed on the rotating shaft.

[0012] Furthermore, an adjustment component is arranged on the circular plate.

[0013] Furthermore, the adjustment component includes at least two groups of fixing screw holes opened along the circumferential direction on the circular plate, at least two groups of installation screw holes opened along the circumferential direction on the circular plate, and the installation base is respectively provided with fixing holes and adaptation holes adapted to the fixing screw holes and the installation screw holes.

[0014] The beneficial effect of the present application is that the konjac flour de-alkali device provided by the present application uses a filtering component to vibrate the neutralized viscous konjac flour, thereby preventing the viscous konjac flour from clogging the filter screen and affecting the de-alkali effect, thereby achieving the effect that the konjac flour will not clog the filter screen.

[0015] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0017] In the attached picture:

[0018] Figure 1 It is an overall schematic diagram of the konjac flour de-alkalization device in this application;

[0019] Figure 2 for Figure 1 A schematic diagram of the internal cross-section of the whole;

[0020] Figure 3 for Figure 2 A partial exploded schematic diagram of the filter assembly;

[0021] Figure 4 for Figure 3 The enlarged schematic diagram of point A in the middle;

[0022] Among them, the reference numerals in the figure are:

[0023] 1. Tank body; 2. Feed assembly; 21. Feed pipe; 22. Pressure pump; 23. Material feed port; 3. Stirring assembly; 31. Servo motor; 32. Mounting bracket; 33. Rotating shaft; 4. Filter assembly; 41. Fixed block; 42. Spring; 43. Round plate; 44. Filter screen; 45. Vibration motor; 5. Adjustment assembly; 51. Mounting screw hole; 52. Fixing screw hole. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0026] like Figure 1-Figure 2 As shown, the present application provides a konjac flour de-alkalization device, including a tank body 1, a feed assembly 2 is fixedly installed on the tank body 1, and the feed assembly 2 is used for the delivery of konjac flour and an acidic solution, and a stirring assembly 3 is arranged inside the tank body 1, and the stirring assembly 3 is used for stirring the konjac flour and the acidic solution to make them mix uniformly, and a filtering assembly 4 is arranged inside the tank body 1, and the filtering assembly 4 is used for the solid-liquid separation of konjac flour, specifically:

[0027] like Figure 1Shown, feed assembly 2 comprises a feed pipe 21 inserted in tank body 1, one end of feed pipe 21 is located at the inside of tank body 1 simultaneously, and pressure pump 22 is provided on feed pipe 21, a material feed port 23 is offered on tank body 1 simultaneously, this material feed port 23 is used for the delivery of konjac flour, it should be noted that feed pipe 21 is connected with solution tank (not shown) at one end away from tank body 1, konjac flour is dropped into tank body 1 inside by material feed port 23, and then the acidic solution of solution tank is pumped into tank body 1 inside by pressure pump 22;

[0028] like Figure 1-Figure 2 As shown, the stirring assembly 3 includes a mounting frame 32 fixedly mounted on the tank body 1, a servo motor 31 is fixedly mounted on the mounting frame 32, a rotating shaft 33 is fixedly mounted on the output end of the servo motor 31, and a stirring rod is fixedly mounted on the rotating shaft 33. Driven by the servo motor 31, the rotating shaft 33 drives the stirring rod to stir the konjac flour and the acidic solution in the tank body 1 to make them mix evenly;

[0029] It should be noted that a partition is provided inside the tank body 1, thereby dividing the inside of the tank body 1 into two chambers, namely a stirring chamber and a filtering chamber (such as Figure 2 As shown), and the dividing plate is conical, the stirring assembly 3 is located inside the stirring chamber, the filtering assembly 4 is located inside the filtering chamber, and the bottom of the filtering chamber is provided with a blanking channel (not shown) simultaneously, so that the mixed konjac flour falls on the filtering assembly 4, and the tank body 1 is provided with a water outlet pipe (not shown) simultaneously, so that the mixed liquid is removed;

[0030] like Figure 2-Figure 4 As shown, the filter assembly 4 includes an internal fixing block 41 fixedly mounted on the tank body 1, and a plurality of groups of springs 42 are arranged on the fixing block 41 along the circumferential direction, and the springs 42 provide elasticity and buffering to protect other components from impact and damage;

[0031] At the same time, a circular plate 43 is commonly provided at one end of the multiple groups of springs 42 away from the fixed block 41, and multiple groups of cylinders (not shown in the figure) are fixedly installed at the bottom of the circular plate 43. The cylinders are located inside the springs 42 so that the circular plate 43 can be installed more firmly. Two groups of mounting bases (not shown in the figure) are provided on the circular plate 43, and a vibration motor 45 is fixedly installed on the mounting base. At the same time, a filter screen 44 is detachably connected to the inside of the circular plate 43;

[0032] The vibration motor 45 drives the circular plate 43 and the filter screen 44 to vibrate, and because the effect of the spring 42 protects other components from impact and damage, the konjac flour on the filter screen 44 is vibrated to prevent the konjac flour from blocking the filter screen 44, and the water formed after the alkaline substance is neutralized flows into the bottom of the tank body 1 from the filter screen 44 and is removed by the water outlet pipe;

[0033] In summary, when konjac flour is carried out dealkalization operation, by feed assembly 2, acidic solution and konjac flour are dropped in tank body 1, subsequently by stirring assembly 3, it is stirred, now the alkaline substances in acidic solution and konjac flour are neutralized, hydrogen ion (H+) in acidic solution is combined with alkaline substances (such as hydroxide ion in konjac flour, OH-) generate water, then open blanking channel, now konjac flour and the moisture after conversion fall on filter screen 44 assemblies and filter, the liquid after filtration is excluded from water outlet pipe, it should be noted that tank body 1 is provided with hinge door, after opening hinge door, disassemble and take out filter screen 44, then the konjac flour after filtration is collected, carry out next process;

[0034] In the above-mentioned dealkalization process, since the position of the vibration motor 45 is fixed, the propagation direction and intensity of the vibration wave cannot be flexibly adjusted, which may cause the uneven distribution of too much or too little konjac flour on the filter screen 44, resulting in a poor filtering effect in some areas, and more alkaline substances remaining, thereby causing the vibration motor 45 to be unable to provide the best vibration effect, thereby affecting the filtering speed and effect. In order to solve this problem, an adjustment component 5 is provided on the circular plate 43, and the adjustment component 5 is used to adjust the position of the vibration motor 45, specifically:

[0035] like Figure 4 As shown, the adjustment assembly 5 includes a plurality of sets of fixing screw holes 52 opened along the circumferential direction on the circular plate 43, and a plurality of sets of mounting screw holes 51 opened along the circumferential direction on the circular plate 43, and fixing holes and matching holes adapted to the fixing screw holes 52 and the mounting screw holes 51 are respectively opened on the mounting base;

[0036] When the vibration motor 45 needs to be adjusted, loosen the screws in the fixing screw hole 52 and the mounting screw hole 51, then remove the vibration motor 45, and select a suitable installation position for the vibration motor 45 on the circular plate 43 until the fixing hole and the adapter hole on the mounting base are aligned with the central axis of the fixing screw hole 52 and the mounting screw hole 51 respectively. At this time, the mounting base can be fixed by screws, thereby adjusting the position of the vibration motor 45 to adjust the vibration wave and intensity, thereby adjusting the vibration area to ensure the filtering effect.

[0037] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. Konjac flour dealkalization device, it is characterized in that: include: Tank body (1); A feeding assembly (2), the feeding assembly (2) being mounted on the tank body (1), the feeding assembly (2) being suitable for feeding materials; A stirring assembly (3), the stirring assembly (3) being mounted on the tank body (1), the stirring assembly (3) being suitable for stirring materials; A filter assembly (4), the filter assembly (4) is installed inside the tank body (1), the filter assembly (4) is suitable for solid-liquid separation of materials, and the filter assembly (4) comprises: A fixed block (41), the fixed block (41) being installed inside the tank body (1), and at least two groups of springs (42) being arranged on the fixed block (41) along a circumferential direction; A circular plate (43), the bottom of the circular plate (43) being arranged at one end of at least two groups of the springs (42) away from the fixed block, and at least two groups of cylinders being installed at the bottom of the circular plate (43), and the cylinders being located inside the springs (42); Two sets of mounting bases, the mounting bases being arranged on the circular plate (43), and the mounting bases being provided with vibration motors (45); A filter screen (44) is detachably arranged on the circular plate (43).

2. konjac flour dealkalization device according to claim 1, is characterized in that: The feed assembly (2) comprises a feed pipe (21) inserted into the tank body (1), one end of the feed pipe (21) is located inside the tank body (1), a pressure pump (22) is provided on the feed pipe (21), and a material feed port (23) is provided on the tank body (1).

3. konjac flour dealkalization device according to claim 1, is characterized in that: The stirring assembly (3) comprises a mounting frame (32) mounted on the tank body (1), a servo motor (31) being mounted on the mounting frame (32), a rotating shaft (33) being mounted on the output end of the servo motor (31), and a stirring rod being mounted on the rotating shaft (33).

4. konjac flour dealkalization device according to claim 1, is characterized in that: An adjustment component (5) is arranged on the circular plate (43).

5. konjac flour dealkalization device according to claim 4, is characterized in that: The adjustment assembly (5) comprises at least two groups of fixing screw holes (52) opened along the circumferential direction on the circular plate (43), at least two groups of mounting screw holes (51) opened along the circumferential direction on the circular plate (43), and the mounting base is respectively provided with fixing holes and matching holes matched with the fixing screw holes (52) and the mounting screw holes (51).

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