Intelligent coal yard dust suppression device
Through the meshing transmission of the lifting and steering components, a single motor drives the lifting and supporting frame to rotate the spray mechanism, which solves the problems of high costs and limited spraying range in the prior art, and realizes the cost reduction of the intelligent coal yard dust suppression device and The dust suppression effect is improved.
Patent Information
- Application Number
- CN202323493512.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-20
AI Technical Summary
The existing dry mist and dust suppression device for intelligent mines relies on the driving of three hydraulic cylinders, which leads to high costs and limited spraying range, making it impossible to achieve effective horizontal rotation adjustment, affecting the dust suppression effect.
The lifting and steering components are adopted to drive bevel gear transmission and electric telescopic rod meshing transmission through the motor to realize the lifting and rotation of the support frame. A single motor replaces three hydraulic cylinders, reducing costs and expanding the spray range.
The spray mechanism height regulation and the spray range are achieved, which reduces the cost of the device and improves the dust suppression effect.
Smart Images

Figure CN222266569U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dust removal devices, and in particular relates to an intelligent dust suppression device for a coal yard. Background Art
[0002] Dry fog dust suppression technology captures dust through cloud-like water mist, allowing the water mist to combine with dust particles in the air to form agglomerates of dust and water mist, which settle under the action of gravity, thus achieving dust suppression at the source. It can effectively solve the problem of dealing with unorganized dust emissions in locally closed or semi-closed states.
[0003] Chinese patent application No. 202220916143.7 discloses an intelligent dry fog dust suppression device for mines, including a supporting back plate, a supporting top seat and a supporting base, wherein the supporting top seat is installed at the upper end of the right side of the supporting back plate, and the supporting base is installed at the lower end of the right side of the supporting back plate, and also includes: a spray mechanism, wherein the spray mechanism is installed between the supporting top seat and the supporting base; the spray mechanism includes a connecting mechanism, wherein the connecting mechanism is installed on the supporting back plate, the spray mechanism includes a hydraulic cylinder and a supporting seat, and the hydraulic cylinder is installed at the upper end of the supporting base. The beneficial effect of the utility model is as follows: by arranging an air nozzle between the spray nozzles in the dry fog dust suppression device, after the mist is sprayed out, the direction and speed of the mist blowing out are changed by blowing, and by arranging a shutter on the outside of the spray nozzle, the spraying angle of the mist is adjusted to accelerate the efficiency of the mist in adsorbing dust.
[0004] In the above-mentioned patent, the height of the spray mechanism is controlled by driving the guide rod with three hydraulic cylinders. The three-hydraulic cylinder drive makes the device too expensive. The driving device controls the up and down rotation of the air duct to adjust the angle. Since the device cannot be adjusted by horizontal rotation, the spraying range is limited. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides an intelligent dust suppression device for coal yard, which has the characteristics of reducing cost and good dust suppression effect.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent coal yard dust suppression device, comprising a support frame, a fog dust collector is arranged on the side of the support frame, a steering assembly is connected to the bottom of the support frame, a support seat is installed inside the support frame, a lifting assembly is embedded inside the support seat, a spray mechanism is covered on the surface of the lifting assembly, a nozzle is arranged inside the spray mechanism, and a driving device is connected to the side of the nozzle.
[0007] Preferably, the lifting assembly includes a screw, bevel gear 1, bevel gear 2, a rotating shaft and a motor, wherein two screws are embedded inside the support seat, the bottom end of the screw is connected to bevel gear 1, a motor is installed on the side of the support seat, the side of the motor is connected to the rotating shaft, two bevel gear 2s are sleeved on the surface of the rotating shaft, and the sides of bevel gear 1 and bevel gear 2 are meshed with each other.
[0008] Preferably, a positioning block is sleeved on the surface of the screw rod inside the support seat, and the positioning block is in a circular ring structure.
[0009] Preferably, the steering assembly includes a rotating column, a gear ring, a base, a limit block, an electric telescopic rod and a control block, wherein the bottom of the support frame is connected to the rotating column, the surface of the rotating column is covered with a gear ring, the bottom of the rotating column is connected to the limit block, the base is installed below the support frame, the electric telescopic rod is installed on the top of the base, and the side of the electric telescopic rod is connected to the control block.
[0010] Preferably, the side of the control block is in a toothed structure, the side of the control block is tightly meshed with the gear ring, and the limit block is in a disc-shaped structure.
[0011] Preferably, a limiting groove is provided inside the base, and the surface of the limiting block is tightly fitted with the inner groove wall of the base.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model sets a lifting component, and the motor drives the two bevel gears 2 on the rotating shaft to rotate. Under the meshing transmission between the bevel gear 2 and the bevel gear 1, the positioning block plays a limiting role. The two bevel gears 1 can respectively drive the top screw to rotate synchronously. Under the meshing connection between the screw and the spray mechanism, the spray mechanism can be raised and lowered to adjust the height of the nozzle. The single motor replaces the three hydraulic cylinder drive to fully reduce the cost of the device.
[0014] 2. The utility model sets a steering assembly, and the electric telescopic rod drives the control block to move. Under the meshing transmission between the control block and the gear ring, the base limits the limit block, and the gear ring can drive the support frame to rotate back and forth through the rotating column, which can further expand the spraying and dust reduction range of this intelligent coal plant dust suppression device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the front view of the utility model;
[0016] Figure 2 This is the front view of the lifting component of the utility model;
[0017] Figure 3 This is the front view of the positioning block of the utility model;
[0018] Figure 4This is the front view of the steering assembly of the present utility model.
[0019] In the figure: 1. support frame; 2. spray mechanism; 3. nozzle; 4. lifting assembly; 41. screw; 42. bevel gear one; 43. bevel gear two; 44. rotating shaft; 45. motor; 46. positioning block; 5. support seat; 6. steering assembly; 61. rotating column; 62. gear ring; 63. base; 64. limit block; 65. electric telescopic rod; 66. control block; 7. driving device; 8. fogging dust collector. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] See also Figure 1-4 The utility model provides the following technical solutions: an intelligent coal yard dust suppression device, including a support frame 1, a fog dust collector 8 is arranged on the side of the support frame 1, a steering assembly 6 is connected to the bottom of the support frame 1, a support seat 5 is installed inside the support frame 1, a lifting assembly 4 is embedded inside the support seat 5, a spray mechanism 2 is covered on the surface of the lifting assembly 4, a nozzle 3 is arranged inside the spray mechanism 2, and a driving device 7 is connected to the side of the nozzle 3.
[0023] Specifically, the lifting assembly 4 includes a screw 41, a bevel gear 1 42, a bevel gear 2 43, a rotating shaft 44 and a motor 45. Two screws 41 are embedded in the support base 5, and the bottom end of the screw 41 is connected to the bevel gear 1 42. The side of the support base 5 is installed with a motor 45, and the side of the motor 45 is connected to the rotating shaft 44. The surface of the rotating shaft 44 is sleeved with two bevel gears 2 43, and the sides of the bevel gear 1 42 and the bevel gear 2 43 are meshed with each other.
[0024] By adopting the above technical solution, the motor 45 drives the two bevel gears 43 on the rotating shaft 44 to rotate. Under the meshing transmission between the bevel gear 43 and the bevel gear 1 42, the two bevel gears 1 42 can respectively drive the top screw 41 to rotate synchronously. Under the meshing connection between the screw 41 and the spray mechanism 2, the spray mechanism 2 can be raised and lowered to adjust the height of the nozzle 3. The single motor 45 replaces the three-hydraulic cylinder drive to fully reduce the cost of the device.
[0025] Specifically, a positioning block 46 is sleeved on the surface of the screw rod 41 inside the support seat 5, and the positioning block 46 is in a circular ring structure.
[0026] By adopting the above technical solution, the positioning block 46 plays a limiting role, which can make the meshing transmission between the bevel gear 2 43 and the bevel gear 1 42 more stable and firm, and the height adjustment effect of the spray mechanism 2 is better.
[0027] When this embodiment is in use, a fogging dust collector 8 is installed on the back of the support frame 1. The fogging dust collector 8 is connected to the spray mechanism 2 and can spray dust through the nozzle 3. The driving device 7 can control the nozzle 3 to rotate up and down for spraying. The starting motor 45 drives the two bevel gears 43 on the rotating shaft 44 to rotate. Under the meshing transmission between the bevel gear 2 43 and the bevel gear 1 42, the positioning block 46 plays a limiting role. The two bevel gears 1 42 can respectively drive the top screw 41 to rotate synchronously. Under the meshing connection between the screw 41 and the spray mechanism 2, the spray mechanism 2 can be raised and lowered to adjust the height of the nozzle 3. The single motor 45 replaces the three-hydraulic cylinder drive to fully reduce the cost of the device.
[0028] Example 2
[0029] The present embodiment is different from the embodiment 1 in that the steering assembly 6 includes a rotating column 61, a gear ring 62, a base 63, a limit block 64, an electric telescopic rod 65 and a control block 66; the bottom of the support frame 1 is connected to the rotating column 61, the surface of the rotating column 61 is sleeved with a gear ring 62, the bottom of the rotating column 61 is connected to the limit block 64, the base 63 is installed below the support frame 1, the top of the base 63 is installed with the electric telescopic rod 65, and the side of the electric telescopic rod 65 is connected to the control block 66.
[0030] Specifically, the side of the control block 66 is in a toothed structure, the side of the control block 66 is tightly meshed with the gear ring 62, and the limit block 64 is in a disc-shaped structure.
[0031] By adopting the above technical solution, the electric telescopic rod 65 is started to drive the control block 66 to move. Under the meshing transmission between the control block 66 and the gear ring 62, the base 63 limits the limit block 64. The gear ring 62 can drive the support frame 1 to rotate back and forth through the rotating column 61, which can further expand the spraying and dust reduction range of this intelligent coal plant dust suppression device.
[0032] Specifically, a limiting groove is provided inside the base 63 , and the surface of the limiting block 64 is tightly fitted with the inner groove wall of the base 63 .
[0033] By adopting the above technical solution, the internal limiting groove of the base 63 limits the limiting block 64, so that the rotating column 61 drives the supporting frame 1 to rotate in a limited manner, and the overall structural stability is higher.
[0034] When this embodiment is used, the electric telescopic rod 65 is started to drive the control block 66 to move. Under the meshing transmission between the control block 66 and the gear ring 62, the base 63 limits the limit block 64. The gear ring 62 can drive the support frame 1 to rotate back and forth through the rotating column 61, which can further expand the spraying and dust reduction range of this intelligent coal plant dust suppression device.
[0035] The motor 45 in the utility model is an existing public technology, and the selected model is Z2D15W;
[0036] The electric telescopic rod 65 in the utility model is an existing disclosed technology, and the selected model is ANT-26.
[0037] The structure and use principle of the support frame 1, spray mechanism 2, nozzle 3, support seat 5, drive device 7 and fog dust collector 8 in the utility model have been disclosed in Chinese patent application No. 202220916143.7, which discloses an intelligent dry fog dust suppression device for mines. Its working principle is that a fog dust collector 8 is installed on the back of the support frame 1, and the fog dust collector 8 is connected to the spray mechanism 2 and can perform spray dust reduction through the nozzle 3. The drive device 7 can adjust and control the up and down rotation of the nozzle 3, and the spray mechanism 2 can be driven and controlled to rise and fall through three hydraulic cylinders.
[0038] The working principle and use process of the utility model: when the utility model is used, a fogging dust collector 8 is installed on the back of the support frame 1, and the fogging dust collector 8 is connected to the spray mechanism 2 to spray dust through the nozzle 3. The driving device 7 can control the nozzle 3 to rotate up and down for spraying. The starting motor 45 drives the two bevel gears 43 on the rotating shaft 44 to rotate. Under the meshing transmission between the bevel gear 2 43 and the bevel gear 1 42, the positioning block 46 plays a limiting role. The two bevel gears 1 42 can respectively drive the top screw 41 to rotate synchronously. Under the meshing connection between the screw 41 and the spray mechanism 2, the spray mechanism 2 can be raised and lowered to adjust the height of the nozzle 3. The single motor 45 replaces the three-hydraulic cylinder drive to fully reduce the cost of the device. The electric telescopic rod 65 is started to drive the control block 66 to move. Under the meshing transmission between the control block 66 and the gear ring 62, the base 63 limits the limit block 64. The gear ring 62 can drive the support frame 1 to rotate back and forth through the rotating column 61, which can further expand the spraying and dust reduction range of this intelligent coal plant dust suppression device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent coal yard dust suppression device, comprising a support frame, characterized in that: A fogging dust collector is arranged on the side of the support frame, a steering assembly is connected to the bottom of the support frame, a support seat is installed inside the support frame, a lifting assembly is embedded inside the support seat, a spray mechanism is covered on the surface of the lifting assembly, a nozzle is arranged inside the spray mechanism, and a driving device is connected to the side of the nozzle.
2. According to claim 1, the intelligent coal yard dust suppression device is characterized by: The lifting assembly includes a screw, bevel gear 1, bevel gear 2, a rotating shaft and a motor, wherein two screws are embedded inside the support seat, the bottom end of the screw is connected to bevel gear 1, a motor is installed on the side of the support seat, the side of the motor is connected to the rotating shaft, and the surface of the rotating shaft is covered with two bevel gears 2, and the sides of bevel gear 1 and bevel gear 2 are meshed with each other.
3. According to claim 2, the intelligent dust suppression device for coal yard is characterized by: A positioning block is sleeved on the surface of the screw rod inside the support seat, and the positioning block is in a circular ring structure.
4. The intelligent dust suppression device for coal yard according to claim 1 is characterized by: The steering assembly includes a rotating column, a gear ring, a base, a limit block, an electric telescopic rod and a control block, wherein the bottom of the support frame is connected to the rotating column, the surface of the rotating column is covered with a gear ring, the bottom of the rotating column is connected to the limit block, the base is installed below the support frame, the top of the base is installed with an electric telescopic rod, and the side of the electric telescopic rod is connected to the control block.
5. The intelligent coal yard dust suppression device according to claim 4 is characterized by: The side of the control block is in a toothed structure, the side of the control block is tightly meshed with the gear ring, and the limit block is in a disc-shaped structure.
6. The intelligent dust suppression device for coal yard according to claim 4 is characterized by: A limiting groove is provided inside the base, and the surface of the limiting block is tightly fitted with the inner groove wall of the base.