Varnish raw material preparation device for new energy automobile
By designing a detachable varnish raw material preparation device, the problem of difficulty in cleaning the varnish raw material mixing device in the prior art is solved, the production efficiency and quality consistency are improved, and the high requirements for environmental protection performance of new energy vehicles are met.
Patent Information
- Application Number
- CN202420960487.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automotive varnish raw material mixing devices have complex structures, which lead to difficulty in cleaning, reduce production efficiency and increase maintenance costs, which may lead to cross-contamination and quality problems.
A varnish raw material preparation device for new energy vehicles is designed, including a detachable mixing box, agitating shaft, a heating plate, an electric telescopic rod and a transparent barrel. The mixing mechanism can be detached by driving the electric telescopic rod to ensure convenient cleaning, and Accurate additive control through transparent barrels and electric valves.
Improve production efficiency, reduce maintenance costs, ensure thorough cleaning of the mixed box, avoid cross-contamination, and meet the requirements of high quality and environmental protection performance by precisely controlling the proportion of raw materials.
Smart Images
Figure CN222266785U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of varnish raw material preparation, in particular to a varnish raw material preparation device for new energy vehicles. Background Art
[0002] With the rapid expansion of the new energy vehicle market, consumers' expectations for the quality of automobile appearance and the environmental performance of coatings are growing. Historically, the main function of automobile exterior coatings is to protect the body from oxidation, corrosion and the impact of the external environment. However, with the improvement of people's environmental awareness and the popularization of the concept of sustainable development, the selection of coating materials and coating processes are also undergoing revolutionary changes. The preparation process of varnish raw materials involves the precise mixing of multiple raw materials, which poses a challenge to existing mixing devices.
[0003] Current mixing devices ensure efficient mixing of raw materials through heating and stirring. However, these devices are usually non-detachable and have complex structural designs, making it difficult to clean the interior and the stirring mechanism. This design not only reduces production efficiency, but also increases maintenance costs and may cause cross-contamination and quality issues.
[0004] Therefore, it is necessary to provide a varnish raw material preparation device for new energy vehicles to solve the above technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide a varnish raw material preparation device for new energy vehicles to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A varnish raw material preparation device for new energy vehicles, comprising:
[0008] A mixing box, both sides of the bottom of the mixing box are fixedly installed with symmetrically distributed supporting legs, a feeding pipe is fixedly installed on the top of the mixing box, a movable plate is provided on one side of the mixing box, an opening adapted to the movable plate is opened on one side of the mixing box, a fixed box is fixedly installed on one side of the movable plate, and a discharge pipe is fixedly installed on the bottom of the mixing box;
[0009] A symmetrically distributed stirring shaft is rotatably mounted on the other side of the movable plate, a plurality of stirring rollers are fixedly mounted on the outer wall of the stirring shaft, and one end of the stirring shaft passes through the other side of the movable plate and extends to the interior of the fixed box and is rotatably connected to a bearing mounted on the inner wall of the fixed box, a driving mechanism is arranged inside the fixed box, and symmetrically distributed electric telescopic rods are fixedly mounted on the front and back sides of the mixing box body;
[0010] A fixing frame is fixedly mounted on the driving end of the electric telescopic rod, and the fixing frame is fixedly connected to one side of the fixing box. A heating plate is mounted on the inner wall of the mixing box, and a visual high-temperature-resistant transparent glass is arranged on the front of the mixing box.
[0011] Preferably, a plurality of conduits are fixedly installed and inserted on the sides of the top of the mixing box, a transparent barrel is fixedly installed on the top of the conduit, and the transparent barrel is connected with the inside of the conduit, an adding tube is fixedly installed on the top of the transparent barrel, an electric valve is provided on the conduit, and scale lines are provided on the outer surface of the transparent barrel.
[0012] Preferably, an auxiliary tube is fixedly installed and inserted on one side of the bottom of the transparent barrel, and a manual valve is provided on the auxiliary tube.
[0013] Preferably, the driving mechanism includes a worm, and the worm is rotatably installed inside the fixed box, a worm wheel is fixedly installed on the outer wall of one end of the two stirring shafts, and the worm wheel is meshed with the worm, a motor is fixedly installed on the top of the fixed box, and the driving end of the motor passes through the top of the fixed box and extends to the interior of the fixed box and is fixedly connected to the top of the worm.
[0014] Preferably, the side of the movable plate is stepped, the movable plate is matched with the opening on one side of the mixing box, and a sealing gasket is provided at the connection between the movable plate and the opening on one side of the mixing box.
[0015] Preferably, the stirring rollers are located on the outer wall of the stirring shaft and are installed equidistantly on one side, and the stirring rollers on the two stirring shafts are installed in an alternating arrangement.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The utility model cooperates with a mixing box, supporting legs, a discharge pipe, a stirring roller, a stirring shaft, a heating plate, a feeding pipe, an electric telescopic rod, a motor, a fixed frame, a worm gear, a worm, a fixed box and a movable plate in use. The stirring mechanism can be moved out from the right opening of the mixing box by the drive of the electric telescopic rod. At the same time, the movable plate will lose the sealing effect on the right opening of the mixing box. At this time, the staff can directly and thoroughly clean the stirring mechanism located outside the mixing box. At the same time, the opening on the right side of the mixing box can provide a clear field of vision for the staff to clean the inside of the mixing box, ensuring that the inside of the mixing box is thoroughly cleaned. The detachability of the device greatly reduces the difficulty of cleaning the device, improves production efficiency, reduces maintenance costs, and avoids the problem of cross contamination due to unclean cleaning.
[0018] 2. The utility model uses an adding tube, a transparent barrel, an electric valve and a conduit in coordination. During the preparation of raw materials, the opening of the electric valve is controlled, and the additive can be added to the interior of the mixing box through the conduit to be mixed with the raw materials. During the adding process, the amount of additive added can be accurately controlled through the scale lines on the transparent barrel, so that various raw materials can be mixed according to a certain formula ratio, which helps to ensure the consistency and compliance of the coating products and meet the high requirements of consumers for quality and environmental protection performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model.
[0020] Figure 2 It is a front view structural schematic diagram of the utility model.
[0021] Figure 3 It is a structural schematic diagram of the transparent barrel in the utility model.
[0022] Figure 4 For the utility model Figure 1 Enlarged structural diagram at A in the middle.
[0023] In the figure: 1. mixing box; 2. supporting legs; 3. discharge pipe; 4. stirring roller; 5. stirring shaft; 6. heating plate; 7. feeding pipe; 8. adding pipe; 9. transparent barrel; 10. electric valve; 11. guide tube; 12. electric telescopic rod; 13. motor; 14. fixing frame; 15. worm gear; 16. worm; 17. fixing box; 18. movable plate; 19. auxiliary pipe. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-4 , an embodiment provided by the utility model:
[0029] A varnish raw material preparation device for new energy vehicles, comprising:
[0030] A mixing box 1, symmetrically distributed supporting legs 2 are fixedly installed on both sides of the bottom of the mixing box 1, a feeding pipe 7 is fixedly installed on the top of the mixing box 1, a movable plate 18 is provided on one side of the mixing box 1, an opening adapted to the movable plate 18 is opened on one side of the mixing box 1, a fixed box 17 is fixedly installed on one side of the movable plate 18, and a discharge pipe 3 is fixedly installed on the bottom of the mixing box 1;
[0031] A symmetrically distributed stirring shaft 5 is rotatably mounted on the other side of the movable plate 18, a plurality of stirring rollers 4 are fixedly mounted on the outer wall of the stirring shaft 5, and one end of the stirring shaft 5 passes through the other side of the movable plate 18 and extends to the inside of the fixed box 17 and is rotatably connected to a bearing mounted on the inner wall of the fixed box 17, a driving mechanism is arranged inside the fixed box 17, and symmetrically distributed electric telescopic rods 12 are fixedly mounted on the front and back of the mixing box 1;
[0032] A fixing frame 14 is fixedly mounted on the driving end of the electric telescopic rod 12, and the fixing frame 14 is fixedly connected to one side of the fixing box 17. A heating plate 6 is installed on the inner wall of the mixing box 1, and a visual high-temperature resistant transparent glass is provided on the front of the mixing box 1.
[0033] A plurality of conduits 11 are fixedly installed and inserted on the sides of the top of the mixing box 1, a transparent barrel 9 is fixedly installed on the top of the conduit 11, and the transparent barrel 9 is connected with the inside of the conduit 11, an addition pipe 8 is fixedly installed and inserted on the top of the transparent barrel 9, an electric valve 10 is arranged on the conduit 11, and scale lines are arranged on the outer surface of the transparent barrel 9.
[0034] In one of the embodiments, an auxiliary pipe 19 is fixedly installed and inserted on one side of the bottom of the transparent barrel 9. A manual valve is provided on the auxiliary pipe 19 to facilitate the discharge and recovery of excess additives inside the transparent barrel 9.
[0035] In one of the preferred embodiments, the driving mechanism includes a worm 16, and the worm 16 is rotatably installed inside a fixed box 17, a worm wheel 15 is fixedly installed on the outer wall of one end of each of the two stirring shafts 5, and the worm wheel 15 is meshed with the worm 16, a motor 13 is fixedly installed on the top of the fixed box 17, and the driving end of the motor 13 passes through the top of the fixed box 17 and extends to the interior of the fixed box 17 and is fixedly connected to the top of the worm 16, and the two groups of stirring rollers 4 are driven by a driving source to achieve synchronous rotation, thereby improving the practicability of the device.
[0036] In one of the embodiments, the side of the movable plate 18 is stepped, the movable plate 18 is adapted to the opening on one side of the mixing box 1, and a sealing gasket is provided at the connection between the movable plate 18 and the opening on one side of the mixing box 1 to ensure good sealing performance during use and prevent raw material leakage or external impurities from entering during the mixing process.
[0037] In one of the preferred embodiments, the stirring rollers 4 are located on the outer wall of the stirring shaft 5 and are installed equidistantly on one side, and the stirring rollers 4 on the two stirring shafts 5 are installed alternately to facilitate the alternating overlap of the two groups of stirring rollers 4, so that the stirring mechanism will not be hindered by the opening on the right side of the device during the process of moving out of the device.
[0038] The working principle of the utility model is as follows: the electrical components appearing in the article are all connected to the external main controller and the 220V mains electricity, and the main controller can be a conventional known device for control such as a computer. When in use, the raw materials are added to the interior of the mixing box 1 through the feed pipe 7, and then the motor 13 is controlled to start working. The driving end of the motor 13 drives the worm 16 to rotate, and the worm 16 is meshed with the worm gear 15, so that the worm gear 15 drives the stirring shaft 5 to rotate, and the rotation of the stirring shaft 5 drives the stirring roller 4 to rotate. The rotation of the stirring roller 4 will stir the raw materials inside the mixing box 1, and at the same time, the heating plate 6 is controlled to start working, and the heating plate 6 will heat the raw materials inside the mixing box 1, so that the raw materials inside the mixing box 1 are efficiently mixed. When the raw materials are mixed, they can be discharged through the discharge pipe 3, and the device is subsequently cleaned. The staff first controls the rotation of the stirring mechanism to make the stirring rollers 4 on the two stirring shafts 5 overlap alternately. Then the electric telescopic rod 12 is controlled to start working, the driving end of the electric telescopic rod 12 drives the fixed frame 14 to move horizontally, the movement of the fixed frame 14 drives the fixed box 17 to move, the fixed box 17 drives the stirring shaft 5 to move through the movable plate 18, and the stirring roller 4 moves with the stirring shaft 5, so that the stirring mechanism can be moved out from the right opening of the mixing box 1 through the drive of the electric telescopic rod 12, and the movable plate 18 will lose the sealing effect of the right opening of the mixing box 1. At this time, the staff can directly and thoroughly clean the stirring mechanism located outside the mixing box 1, and at the same time, the opening on the right side of the mixing box 1 can provide a clear field of view for the staff to clean the inside of the mixing box 1, ensuring that the inside of the mixing box 1 is thoroughly cleaned. The detachability of the device greatly reduces the difficulty of cleaning the device, improves production efficiency, reduces maintenance costs, and avoids the problem of cross contamination due to unclean cleaning.
[0039] In the process of preparing varnish raw materials, a variety of additives are involved. The additives that need to be added are classified and added to the inside of each transparent barrel 9 through the adding pipe 8. In the process of preparing the raw materials, the opening of the electric valve 10 is controlled, and the additives can be added to the inside of the mixing box 1 through the conduit 11 to mix with the raw materials. In the process of adding, the amount of additives added can be accurately controlled through the scale lines on the transparent barrel 9, so that various raw materials can be mixed according to a certain formula ratio, which helps to ensure the consistency and compliance of the coating products and meet the high requirements of consumers for quality and environmental protection performance.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A varnish raw material preparation device for new energy vehicles, characterized in that: It includes: A mixing box (1), wherein both sides of the bottom of the mixing box (1) are fixedly mounted with symmetrically distributed support legs (2), a feed pipe (7) is fixedly inserted and mounted on the top of the mixing box (1), a movable plate (18) is provided on one side of the mixing box (1), an opening matching the movable plate (18) is provided on one side of the mixing box (1), a fixed box (17) is fixedly mounted on one side of the movable plate (18), and a discharge pipe (3) is fixedly inserted and mounted on the bottom of the mixing box (1); A symmetrically distributed stirring shaft (5) is rotatably mounted on the other side of the movable plate (18); a plurality of stirring rollers (4) are fixedly mounted on the outer wall of the stirring shaft (5); one end of the stirring shaft (5) passes through the other side of the movable plate (18) and extends into the interior of the fixed box (17) to be rotatably connected to a bearing mounted on the inner wall of the fixed box (17); a driving mechanism is disposed inside the fixed box (17); and symmetrically distributed electric telescopic rods (12) are fixedly mounted on the front and back sides of the mixing box body (1); A fixing frame (14) is fixedly mounted on the driving end of the electric telescopic rod (12), and the fixing frame (14) is fixedly connected to one side of a fixing box (17). A heating plate (6) is mounted on the inner wall of the mixing box (1), and a visible high-temperature resistant transparent glass is provided on the front of the mixing box (1).
2. A varnish raw material preparation device for new energy vehicles according to claim 1, characterized in that: A plurality of conduits (11) are fixedly installed and inserted on the side of the top of the mixing box (1); a transparent barrel (9) is fixedly installed on the top of the conduit (11); the transparent barrel (9) is connected to the inside of the conduit (11); an addition pipe (8) is fixedly installed and inserted on the top of the transparent barrel (9); an electric valve (10) is provided on the conduit (11); and scale lines are provided on the outer surface of the transparent barrel (9).
3. A varnish raw material preparation device for new energy vehicles according to claim 2, characterized in that: An auxiliary tube (19) is fixedly inserted and installed on one side of the bottom of the transparent barrel (9), and a manual valve is provided on the auxiliary tube (19).
4. The device for preparing varnish raw materials for new energy vehicles according to claim 1, characterized in that: The driving mechanism comprises a worm (16), and the worm (16) is rotatably mounted inside a fixed box (17); a worm wheel (15) is fixedly mounted on the outer wall of one end of each of the two stirring shafts (5), and the worm wheel (15) is meshed with the worm (16); a motor (13) is fixedly mounted on the top of the fixed box (17), and a driving end of the motor (13) passes through the top of the fixed box (17) and extends to the inside of the fixed box (17) to be fixedly connected to the top of the worm (16).
5. The device for preparing varnish raw materials for new energy vehicles according to claim 1, characterized in that: The side of the movable plate (18) is stepped, the movable plate (18) is matched with an opening on one side of the mixing box (1), and a sealing gasket is provided at the connection between the movable plate (18) and the opening on one side of the mixing box (1).
6. The device for preparing varnish raw materials for new energy vehicles according to claim 1, characterized in that: The stirring rollers (4) are located on the outer wall of the stirring shaft (5) and are installed at equal distances on one side, and the stirring rollers (4) on the two stirring shafts (5) are installed in an alternating arrangement.