High-shear dispersing and emulsifying machine for food
By using an air pump, nozzle combination system and oblique stirring leaves in a high shear dispersing emulsifier, the problem of the precipitates at the bottom of the reaction kettle cannot be stirred, a more uniform emulsification effect is achieved, and the practicality of the equipment is improved.
Patent Information
- Application Number
- CN202420755173.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-12
AI Technical Summary
During the stirring process of the existing high-shear dispersion emulsifier, a large amount of precipitate will remain at the bottom of the reactor, which will not be effectively stirred, resulting in uneven emulsification of the upper and lower layers of the reactor, which limits the practicality of the device.
A high shear dispersed emulsifier for food was designed, and the gas was sprayed to the bottom of the reactor using a combined air pump and spray head system, and the second stirring leaf was driven by a second motor to stir the precipitate obliquely to ensure the emulsification of the material. More even.
It effectively solves the problem that the precipitate cannot be stirred at the bottom, improves the emulsification uniformity inside the reactor, and enhances the practicality of the device.
Smart Images
Figure CN222266898U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to a high shear dispersing emulsifier for food. Background Art
[0002] High shear emulsifier is a machine that can fully refine and evenly distribute materials. It has the functions of refinement, dispersion and homogenization. It is mainly used for liquid-liquid emulsification and homogenization, liquid-solid (powder, small particles) refinement and dispersion. High shear emulsifier is widely used in food and cosmetics processing.
[0003] For example, the publication number CN215506479U proposes a high shear dispersing emulsifier, including a reactor, a fixed shell fixedly connected to the reactor, a first motor installed on the fixed shell by bolts, a rotating shaft welded to the output shaft of the first motor, the bottom of the rotating shaft passes through the fixed shell and the reactor in sequence, a cross slot is provided on the rotating shaft, a rotating shell is welded to the bottom end of the rotating shaft, a second motor is installed on the inner side of the rotating shell, a screw is welded to the output shaft of the second motor, one end of the screw passes through the rotating shell and is inserted into the cross slot. The utility model overcomes the shortcomings of the prior art. While the lifting stirring ring rotates and stirs itself, it can be driven up and down by the second motor, so that it can stir at different heights in the material, thereby improving the stirring and shearing efficiency, improving the shearing effect, and making the material have the characteristics of high dispersion.
[0004] However, in the implementation of relevant technologies, it was found that the above-mentioned high-shear dispersing emulsifier still has the following problems: during actual use, the above-mentioned device is driven to move up and down by the second motor, so that it can stir at different heights in the material, thereby improving the stirring and shearing efficiency and the shearing effect, but a large amount of sediment will be retained at the bottom of the reactor, and the sediment at the bottom cannot be stirred, resulting in uneven emulsification of the upper and lower layers inside the reactor, which in turn causes the practicability of the device to be limited to a certain extent. Utility Model Content
[0005] The utility model proposes a high shear dispersing emulsifier for food, which solves the problem in the related art that a large amount of sediment will be retained at the bottom of the reactor, and the sediment at the bottom cannot be stirred, resulting in uneven emulsification of the upper and lower layers inside the reactor:
[0006] The technical solution of the utility model is as follows: a high-shear dispersing emulsifier for food, comprising a supporting platform, a reactor is arranged in the middle of the supporting platform, second motors are arranged on both sides of the reactor, a second stirring blade is arranged at one end of the output shaft of the second motor, air pumps are arranged on both sides of the bottom of the supporting platform, a conduit is arranged on one side of the air pump, a nozzle is arranged at the end of the conduit away from the air pump, and the surface of the nozzle is provided with through holes arranged at equal intervals.
[0007] Preferably, a discharge pipe is provided at the bottom of the reaction kettle, a valve is provided in the middle of the discharge pipe, and support rods arranged equidistantly are provided at the four corners of the bottom of the support platform.
[0008] Preferably, a mounting plate is provided on the top of the reactor, and a feed pipe is provided on one side of the top of the mounting plate.
[0009] Preferably, a sealing cover is provided on the top of the feed pipe, and a handle is provided on the top of the sealing cover.
[0010] Preferably, a U-shaped support member is provided in the middle of the top end of the mounting plate, and a first motor is provided on the top of the U-shaped support member.
[0011] Preferably, a second transmission rod is provided at one end of the first motor output shaft, and a main gear is provided at the bottom of the second transmission rod.
[0012] Preferably, the bottom of the U-shaped support member is provided with first transmission rods arranged equidistantly, and a driven gear is provided on one side of the middle of the first transmission rod close to the main gear.
[0013] Preferably, a first stirring blade is provided on a side of the middle portion of the first transmission rod away from the driven gear.
[0014] Preferably, a fixing rod is provided in the middle of the bottom end of the mounting plate, and a connecting seat is provided at the bottom of the fixing rod.
[0015] Preferably, two ends of the first transmission rod are movably connected to the U-shaped support member and the connecting seat respectively.
[0016] The working principle and beneficial effects of the utility model are:
[0017] 1. In this embodiment, through the second motor and the nozzle, when the sediment is generated at the bottom of the reactor, the air pump is started, the air pump transports the gas to the nozzle through the conduit, and sprays it through the through hole, thereby pushing the sediment at the bottom upward, and then the second motor is started, the second motor drives the second stirring blade to stir the sediment. At the same time, since the position of the second motor has a certain slope, the sediment is stirred and pushed obliquely upward, so that the material in the reactor is more evenly emulsified, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] Figure 1 This is a schematic cross-sectional diagram of the overall structure of a high shear dispersing emulsifier for food proposed by the utility model;
[0020] Figure 2 This is a front view schematic diagram of the overall structure of a high shear dispersing emulsifier for food proposed by the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the fixed rod of a high shear dispersing emulsifier for food proposed by the utility model;
[0022] Figure 4 This is a schematic diagram of the main structure of a high shear dispersing emulsifier for food proposed by the utility model;
[0023] In the figure: 1. support platform; 2. support rod; 3. reactor; 4. mounting plate; 5. U-shaped support; 6. first motor; 7. first transmission rod; 8. driven gear; 9. first stirring blade; 10. connecting seat; 11. second motor; 12. second stirring blade; 13. discharge pipe; 14. valve; 15. air pump; 16. conduit; 17. nozzle; 18. through hole; 19. second transmission rod; 20. main gear; 21. fixing rod; 22. feed pipe; 23. sealing cover; 24. handle. DETAILED DESCRIPTION
[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 and Figure 2A high shear dispersing emulsifier for food comprises a supporting platform 1, a reactor 3 is arranged in the middle of the supporting platform 1, a second motor 11 is arranged on both sides of the reactor 3, a second stirring blade 12 is arranged at one end of the output shaft of the second motor 11, an air pump 15 is arranged on both sides of the bottom of the supporting platform 1, a conduit 16 is arranged on one side of the air pump 15, a nozzle 17 is arranged at one end of the conduit 16 away from the air pump 15, through the second motor 11 and the nozzle 17, when sediment is generated at the bottom of the reactor 3, the air pump 15 is started, the air pump 15 transports the gas to the nozzle 17 through the conduit 16, and sprays it through the through hole 18, so as to push the sediment at the bottom upward, and then the second motor 11 is started, the second motor 11 drives the second stirring blade 12 to stir the sediment, and at the same time, because the position of the second motor 11 has a certain slope, the sediment is stirred and pushed obliquely upward, so that the emulsification of the material in the reactor 3 is more uniform, and the surface of the nozzle 17 is provided with through holes 18 arranged equidistantly.
[0026] See also Figure 1 , Figure 3 and Figure 4 A discharge pipe 13 is arranged at the bottom of the reactor 3, a valve 14 is arranged in the middle of the discharge pipe 13, support rods 2 are arranged equidistantly at the four corners of the bottom of the support platform 1, a mounting plate 4 is arranged at the top of the reactor 3, a feed pipe 22 is arranged on one side of the top of the mounting plate 4, a sealing cover 23 is arranged on the top of the feed pipe 22, a handle 24 is arranged on the top of the sealing cover 23, a U-shaped support member 5 is arranged in the middle of the top of the mounting plate 4, a first motor 6 is arranged on the top of the U-shaped support member 5, and one end of the output shaft of the first motor 6 is provided A second transmission rod 19 is provided, a main gear 20 is provided at the bottom of the second transmission rod 19, an equidistantly arranged first transmission rod 7 is provided at the bottom of the U-shaped support 5, a driven gear 8 is provided on the middle side of the first transmission rod 7 close to the main gear 20, a first stirring blade 9 is provided on the middle side of the first transmission rod 7 away from the driven gear 8, a fixing rod 21 is provided in the middle of the bottom end of the mounting plate 4, a connecting seat 10 is provided at the bottom of the fixing rod 21, and both ends of the first transmission rod 7 are movably connected to the U-shaped support 5 and the connecting seat 10 respectively.
[0027] The working principle and use process of this utility model:
[0028] When the high shear dispersing emulsifier is installed and used in the food field, first hold the handle 24, open the sealing cover 23, and add food materials into the feeding pipe 22, cover the sealing cover 23, start the first motor 6, the first motor 6 drives the second transmission rod 19, the second transmission rod 19 drives the main gear 20, the main gear 20 drives the driven gear 8, the driven gear 8 drives the first transmission rod 7, the first transmission rod 7 drives the first stirring blade 9 to stir, shear and emulsify the food materials, the fixing rod 21 is set at the bottom of the mounting plate 4, the connecting seat 10 is set at the bottom of the mounting plate 4, and provides the first transmission rod 7 with a stirring blade 9. Support, when sediment is generated at the bottom of the reactor 3, start the air pump 15, the air pump 15 transports the gas to the nozzle 17 through the conduit 16, and sprays it through the through hole 18, so as to push the sediment at the bottom upward, and then start the second motor 11, the second motor 11 drives the second stirring blade 12 to stir the sediment, and at the same time, since the position of the second motor 11 has a certain slope, the sediment is stirred and pushed obliquely upward, so that the material in the reactor 3 is more evenly emulsified. When the food material in the reactor 3 is evenly emulsified, open the valve 14, and the emulsified food material is discharged through the discharge pipe 13.
[0029] The above description is only a preferred specific implementation manner of the present utility model, and does not limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A high shear dispersing emulsifier for food, comprising a supporting platform (1), characterized in that: A reaction kettle (3) is arranged in the middle of the support platform (1), second motors (11) are arranged on both sides of the reaction kettle (3), a second stirring blade (12) is arranged at one end of the output shaft of the second motor (11), air pumps (15) are arranged on both sides of the bottom of the support platform (1), a conduit (16) is arranged on one side of the air pump (15), a nozzle (17) is arranged at one end of the conduit (16) away from the air pump (15), and a surface of the nozzle (17) is provided with through holes (18) arranged at equal intervals.
2. A high shear dispersing emulsifier for food according to claim 1, characterized in that: A discharge pipe (13) is arranged at the bottom of the reaction kettle (3), a valve (14) is arranged in the middle of the discharge pipe (13), and support rods (2) are arranged at equal distances at the four corners of the bottom of the support platform (1).
3. A high shear dispersing emulsifier for food according to claim 1, characterized in that: A mounting plate (4) is arranged on the top of the reaction kettle (3), and a feed pipe (22) is arranged on one side of the top of the mounting plate (4).
4. A high shear dispersing emulsifier for food according to claim 3, characterized in that: A sealing cover (23) is provided on the top of the feeding pipe (22), and a handle (24) is provided on the top of the sealing cover (23).
5. The high shear dispersing emulsifier for food according to claim 3, characterized in that: A U-shaped support member (5) is arranged in the middle of the top end of the mounting plate (4), and a first motor (6) is arranged on the top of the U-shaped support member (5).
6. A high shear dispersing emulsifier for food according to claim 5, characterized in that: A second transmission rod (19) is provided at one end of the output shaft of the first motor (6), and a main gear (20) is provided at the bottom of the second transmission rod (19).
7. A high shear dispersing emulsifier for food according to claim 5, characterized in that: The bottom of the U-shaped support member (5) is provided with first transmission rods (7) arranged at equal distances, and a driven gear (8) is provided on one side of the middle of the first transmission rod (7) close to the main gear (20).
8. A high shear dispersing emulsifier for food according to claim 7, characterized in that: A first stirring blade (9) is provided on a side of the middle portion of the first transmission rod (7) away from the driven gear (8).
9. A high shear dispersing emulsifier for food according to claim 3, characterized in that: A fixing rod (21) is arranged in the middle of the bottom end of the mounting plate (4), and a connecting seat (10) is arranged at the bottom of the fixing rod (21).
10. The high shear dispersing emulsifier for food according to claim 7, characterized in that: The two ends of the first transmission rod (7) are movably connected to the U-shaped support member (5) and the connecting seat (10) respectively.