Chemical product desulfurized sulfur foam treatment device

Through the combination of a plate and frame filter press and an open sulfur melting kettle, the sulfur foam is pre-filtered and crushed, and only the mother liquor is added for sulfur melting operation, which solves the problem of high energy consumption in the existing technology and realizes energy consumption Significant reduction and omission of cooling systems.

CN222267078UActive Publication Date: 2024-12-31SHANDONG HENGXIN HIGH-TECH ENERGY CO LTD +1
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Patent Information

Application Number
CN202420943184.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-31
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the existing chemical desulfurization process, sulfur foam carries a large amount of desulfurization liquid when it is punched into the sulfur melting kettle, resulting in high energy consumption and a cooling system is required to deal with the heated desulfurization liquid.

Method used

The sulfur foam is filtered into a filter cake by using a plate and frame filter press, and crushed in an open sulfur melting kettle. Only an appropriate amount of mother liquor is added to perform sulfur melting operation to prevent the desulfurization liquid from entering the sulfur melting kettle.

Benefits of technology

It effectively reduces the energy consumption of the sulfur melting kettle, avoids additional cooling system requirements, and improves energy efficiency.

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Abstract

The utility model belongs to the technical field of desulfurized sulfur foam treatment in chemical production, and particularly relates to a desulfurized sulfur foam treatment device in chemical production, which comprises a plate-and-frame filter press, a guide hopper and an open type sulfur melting kettle, a sulfur mud filter cake collecting hopper is arranged at the bottom of the plate-and-frame filter press, a crushing box is arranged at the bottom of the sulfur mud filter cake collecting hopper, and a crushing shaft is rotatably connected in the crushing box. The crushing shaft is fixedly connected with a plurality of crushing teeth, one end of the crushing shaft extends out of the crushing box and is connected with a crushing motor, the bottom of the crushing box is provided with a sulfur mud crushed material outlet, the sulfur mud crushed material outlet is communicated with the top of a guide hopper, and the bottom of the guide hopper vertically corresponds to a feeding port of the open type sulfur melting kettle. Furthermore, the crushing motor is installed on the outer side of the side wall of the crushing box. According to the open type sulfur melting kettle, a large amount of desulfurization liquid cannot enter the open type sulfur melting kettle, and only a proper amount of mother liquid needs to be added, so that the energy consumption of the open type sulfur melting kettle is effectively reduced, meanwhile, an additional cooling system is not needed, and the energy consumption is further reduced.
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Description

Technical Field

[0001] The utility model relates to a sulfur foam treatment device for chemical desulfurization, belonging to the technical field of sulfur foam treatment for chemical desulfurization. Background Art

[0002] In the chemical product desulfurization process, the sulfur foam floating on the top of the regeneration tower will flow into the foam tank by gravity using the potential difference. In the prior art, after the sulfur foam is stirred by the agitator in the foam tank, it will be pumped into the molten sulfur kettle by the foam pump to heat up the sulfur and melt the sulfur. The molten sulfur liquid is cooled and flaked by a slicer and then packaged for storage. This method will cause the molten sulfur kettle to consume a large amount of desulfurization liquid when the foam pump is pumped into the sulfur foam. At the same time, a large amount of desulfurization liquid is heated by the molten sulfur kettle and then returned to the system. A corresponding cooling system needs to be set up, which further increases energy consumption. Utility Model Content

[0003] In view of the above deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a chemical product desulfurization sulfur foam treatment device which can effectively reduce energy consumption.

[0004] The chemical product desulfurization sulfur foam treatment device described in the utility model comprises a plate and frame filter press, a guide hopper and an open sulfur melting kettle. A sulfur mud filter cake collecting hopper is provided at the bottom of the plate and frame filter press, and a crushing box is provided at the bottom of the sulfur mud filter cake collecting hopper. A crushing shaft is rotatably connected in the crushing box, and a plurality of crushing teeth are fixedly connected to the crushing shaft. One end of the crushing shaft extends out of the crushing box and is connected to a crushing motor. A sulfur mud crushing outlet is provided at the bottom of the crushing box, and the sulfur mud crushing outlet is connected to the top of the guide hopper. The bottom of the guide hopper corresponds to the feeding port of the open sulfur melting kettle up and down.

[0005] Furthermore, the crushing motor is installed outside the side wall of the crushing box.

[0006] Furthermore, a liquid adding port is correspondingly installed above the guide hopper, a liquid adding solenoid valve is provided on the liquid adding port, and the liquid adding port is connected to the mother liquid supply pipeline.

[0007] Furthermore, it also includes a material elevator, which is provided with a feed hopper and a discharge port, the feed hopper corresponds to the sulfur mud crushing outlet, and the discharge port corresponds to the guide hopper.

[0008] Furthermore, a first flange is provided at the bottom of the sulfur sludge crushing outlet, and a second flange is provided at the top of the feed hopper, and the first flange and the second flange are fixedly connected by bolts.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] The chemical product desulfurization sulfur foam processing device described in the utility model can pre-filter the sulfur foam into a filter cake through a plate and frame filter press, and then crush the filter cake and add it into an open sulfur melting kettle. A large amount of desulfurization liquid will not enter the open sulfur melting kettle, and only a proper amount of mother liquor needs to be added, thereby effectively reducing the energy consumption of the open sulfur melting kettle. At the same time, since the desulfurization liquid is returned to the system from the plate and frame filter press and is not heated by the open sulfur melting kettle, there is no need to set up an additional cooling system, which further reduces the energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0012] Figure 2 It is a structural schematic diagram of embodiment 2 of the present utility model.

[0013] In the figure: 1. Plate and frame filter press; 2. Sulfur mud filter cake collecting hopper; 3. Crushing box; 4. Crushing shaft; 5. Crushing teeth; 6. Crushing motor; 7. Sulfur mud crushing outlet; 8. Guide hopper; 9. Open sulfur melting kettle; 10. First flange; 11. Second flange; 12. Feed hopper; 13. Material elevator; 14. Discharge port; 15. Liquid adding solenoid valve; 16. Mother liquor supply pipeline; 17. Liquid adding port. DETAILED DESCRIPTION

[0014] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:

[0015] Embodiment 1:

[0016] like Figure 1 As shown, the sulfur foam treatment device for chemical product desulfurization described in the utility model includes a plate and frame filter press 1, a guide hopper 8 and an open sulfur melting kettle 9. A sulfur mud filter cake collecting hopper 2 is provided at the bottom of the plate and frame filter press 1, and a crushing box 3 is provided at the bottom of the sulfur mud filter cake collecting hopper 2. A crushing shaft 4 is rotatably connected in the crushing box 3, and a plurality of crushing teeth 5 are fixedly connected to the crushing shaft 4. One end of the crushing shaft 4 extends out of the crushing box 3 and is connected to a crushing motor 6. A sulfur mud crushing outlet 7 is provided at the bottom of the crushing box 3, and the sulfur mud crushing outlet 7 is connected to the top of the guide hopper 8. The bottom of the guide hopper 8 corresponds to the feeding port of the open sulfur melting kettle 9 up and down.

[0017] When in use, the sulfur foam stirred by the stirrer in the foam tank is pumped to the plate and frame filter press 1 by the foam pump, and the plate and frame filter press 1 filters the sulfur foam into a sulfur mud filter cake, and the desulfurization liquid returns to the system through the desulfurization liquid outlet of the plate and frame filter press 1, and then the sulfur mud filter cakes fall off one by one, and fall into the crushing box 3 under the action of the sulfur mud filter cake collecting bucket 2, and the crushing motor 6 is activated, which will drive the crushing shaft 4 to rotate, thereby driving the crushing teeth 5 to rotate, and hitting the falling sulfur mud filter cake to break the sulfur mud filter cake, and then, the crushed sulfur mud enters the guide hopper 8 through the sulfur mud crushing outlet 7, and enters the open sulfur melting kettle 9 under the guidance of the guide hopper 8, and then adds an appropriate amount of mother liquor into the open sulfur melting kettle 9 and closes the feed valve of the open sulfur melting kettle 9, and then the open sulfur melting kettle 9 can carry out the temperature-raising sulfur melting operation, and the sulfur liquid after sulfur melting is cooled and flaked by the slicer, and then packaged and stored.

[0018] The chemical product desulfurization sulfur foam processing device described in the utility model can pre-filter the sulfur foam into a filter cake through a plate and frame filter press 1, and then crush the filter cake and add it to an open sulfur melting kettle 9. A large amount of desulfurization liquid will not enter the open sulfur melting kettle 9, and only an appropriate amount of mother liquor needs to be added, thereby effectively reducing the energy consumption of the open sulfur melting kettle 9. At the same time, since the desulfurization liquid is returned to the system from the plate and frame filter press 1 and is not heated by the open sulfur melting kettle 9, there is no need to set up an additional cooling system, which further reduces energy consumption.

[0019] Embodiment 2:

[0020] like Figure 2 As shown, based on Example 1,

[0021] Furthermore, the crushing motor 6 is installed on the outer side of the side wall of the crushing box 3; further, a liquid adding port 17 is correspondingly installed above the guide hopper 8, and a liquid adding solenoid valve 15 is provided on the liquid adding port 17, and the liquid adding port 17 is connected to the mother liquid supply pipeline 16. By controlling the opening and closing of the liquid adding solenoid valve 15, the mother liquid in the open sulfur melting kettle 9 can be added, and the structure is simple and the operation is convenient; further, it also includes a material hoist 13, and a feed hopper 12 and a discharge port 14 are provided on the material hoist 13. The feed hopper 12 and the sulfur sludge crushed material The outlet 7 corresponds to the discharge port 14 and the guide hopper 8. The material hoist 13 can be a spiral type. Through the setting of the material hoist 13, the overall height of the equipment can be greatly reduced, and the installation difficulty and installation risk can be reduced; further, a first flange 10 is provided at the bottom of the sulphur mud crushing outlet 7, and a second flange 11 is provided at the top of the feed hopper 12. The first flange 10 and the second flange 11 are fixedly connected by bolts, and the closed connection between the feed hopper 12 and the sulphur mud crushing outlet 7 can be achieved by bolts. The structure is simple and the operation is convenient.

Claims

1. A chemical desulfurization sulfur foam treatment device, characterized in that: The invention comprises a plate-frame filter press (1), a guide hopper (8) and an open sulfur melting kettle (9). A sulfur mud filter cake collecting hopper (2) is provided at the bottom of the plate-frame filter press (1). A crushing box (3) is provided at the bottom of the sulfur mud filter cake collecting hopper (2). A crushing shaft (4) is rotatably connected in the crushing box (3). A plurality of crushing teeth (5) are fixedly connected to the crushing shaft (4). One end of the crushing shaft (4) extends out of the crushing box (3) and is connected to a crushing motor (6). A sulfur mud crushing outlet (7) is provided at the bottom of the crushing box (3). The sulfur mud crushing outlet (7) is connected to the top of the guide hopper (8). The bottom of the guide hopper (8) corresponds to the feeding port of the open sulfur melting kettle (9) in upper and lower directions.

2. The chemical product desulfurization sulfur foam treatment device according to claim 1 is characterized in that: The crushing motor (6) is installed outside the side wall of the crushing box (3).

3. The chemical product desulfurization sulfur foam treatment device according to claim 1 is characterized in that: A liquid adding port (17) is correspondingly installed above the guide hopper (8), a liquid adding solenoid valve (15) is arranged on the liquid adding port (17), and the liquid adding port (17) is connected to a mother liquid supply pipeline (16).

4. The sulfur foam treatment device for chemical desulfurization according to any one of claims 1 to 3, characterized in that: The invention also comprises a material elevator (13), and a feed hopper (12) and a discharge port (14) are arranged on the material elevator (13). The feed hopper (12) corresponds to the sulfur mud crushed material outlet (7), and the discharge port (14) corresponds to the guide hopper (8).

5. The chemical product desulfurization sulfur foam treatment device according to claim 4 is characterized in that: A first flange (10) is provided at the bottom of the sulfur sludge crushed material outlet (7), and a second flange (11) is provided at the top of the feed hopper (12). The first flange (10) and the second flange (11) are fixedly connected by bolts.