Multi-station thermal spraying manipulator
By designing a multi-station thermal spraying robot, using structures such as support bottom rods and telescopic vertical rods, the multi-angle adjustment and telescopic function of the spray head is solved, and the efficiency limitation caused by the robot's single-point fixed installation operation in the spraying station is solved. Problem, improving spray efficiency and flexibility.
Patent Information
- Application Number
- CN202421404854.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing robots cannot adapt to multi-point spraying at the single-point fixed installation operation of the spraying station, resulting in limited spraying efficiency.
A multi-station thermal spraying robot is designed, which adopts structures such as supporting bottom rod, mounting side block, top horizontal groove, telescopic vertical rod, flipped top rod, control valve body and spray head, through driving wheels, steering motors and flip motors. Works in concert to realize the multi-angle adjustment and telescopic functions of the spray head to meet the needs of multi-point and multi-angle spraying.
It improves the spraying efficiency and can adapt to multi-point and multi-angle spraying, which significantly improves the flexibility and efficiency of spraying.
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Figure CN222267589U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manipulators, in particular to a multi-station thermal spraying manipulator. Background Art
[0002] A manipulator is an automatic device that can imitate certain movements of human hands and arms, and is used to grab, carry objects or operate tools according to a fixed program. It is characterized by being able to complete various expected operations through programming, and its structure and performance combine the advantages of both human and mechanical machines.
[0003] When the current robot is installed and used in a spraying station, it is a single-point fixed installation operation, which makes it unable to adapt to multi-point spraying, so that its spraying efficiency is affected to a certain extent. Utility Model Content
[0004] The purpose of the utility model is to provide a multi-station thermal spraying robot to solve the problem raised in the above background technology that when the existing robot is installed and used at the spraying station, it is unable to adapt to multi-station spraying due to the single-point fixed installation operation, which affects its spraying efficiency to a certain extent.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A multi-station thermal spraying manipulator comprises a supporting bottom rod, both ends of the supporting bottom rod are symmetrically welded with mounting side blocks, a top horizontal groove is horizontally opened on the top surface of the supporting bottom rod, a bottom moving block is evenly butted against the top surface of the bottom moving block, a top butt-jointed block is horizontally butt-jointed with a telescopic vertical rod on the top surface of the top butt-jointed block, a top telescopic vertical rod is vertically fixedly provided with a flip top rod at the top end of the telescopic vertical rod, a control valve body is horizontally fixedly provided with the top end of the flip top rod, a spray head is provided at one end of the control valve body, a side box body is fixedly provided on the side of the telescopic vertical rod, and the inner part of the top horizontal groove is fixedly provided with a side box body. A positioning inner plate is horizontally clamped on the side bottom surface, a driving bottom block is fixedly arranged on the bottom surface of the bottom moving block, driving wheels are symmetrically arranged on both sides of the driving bottom block, a positioning block is clamped on the bottom end of the driving bottom block, a steering motor is fixedly arranged on the inner side of the bottom moving block, a top clamping hole is provided on the top surface of the bottom moving block, a bottom clamping block is fixedly arranged on the bottom end of the telescopic vertical rod, an inner cylinder is vertically fixedly arranged on the inner side of the telescopic vertical rod, a flipping groove is provided on the top end of the telescopic vertical rod, a flipping motor is horizontally fixedly arranged on the inner side of the side box body, and a fixing through hole is provided on the side of the flip top rod.
[0007] As a preferred embodiment of the utility model: there are two mounting side blocks, and the two mounting side blocks are horizontally symmetrically fixed at the bottom surfaces of both ends of the supporting bottom rod, a through hole structure is opened on the top surface of the mounting side block, and the top horizontal groove is horizontally opened at the center line position of the top surface of the supporting bottom rod.
[0008] As a preferred embodiment of the utility model: the bottom surface of the bottom moving block is arranged at the top opening end of the top horizontal groove, the bottom end of the telescopic vertical rod is fixedly arranged at the center position of the top surface of the top docking block, and the telescopic vertical rod adopts a telescopic rod structure, and the bottom end of the flip top rod is inserted and arranged on the inner side edge of the flip groove.
[0009] As a preferred embodiment of the utility model: a connecting port structure is arranged on the side of the control valve body, the spray head is fixedly connected to the output end of the control valve body to maintain connection, and the side box body is fixedly arranged on the side of the telescopic vertical rod near the top end.
[0010] As a preferred embodiment of the utility model: the driving bottom block and the driving wheel are both clamped on the inner side of the top horizontal groove, the bottom end of the positioning block is docked on the top surface of the positioning inner plate, the output end of the steering motor extends vertically upward to the inner bottom end of the top clamping hole, and the extended end is fixedly connected to the bottom center of the bottom clamping block, and the bottom end of the bottom clamping block is clamped on the inner side of the top clamping hole.
[0011] As a preferred embodiment of the utility model: the flip groove is opened through the top center of the telescopic vertical rod, the output end of the flip motor extends horizontally to the inner side of the flip groove, and the output end extends horizontally and is fixedly inserted in the inner side of the fixed through hole.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model arranges the horizontal docking of the support bottom bar at the designated position of the work station, and allows the installation side block to be fixed and installed. After the support bottom bar is fixed, the driving wheel is controlled to rotate, so that the driving bottom block is driven to move horizontally along the top horizontal groove, and the positioning block at the bottom moves along the top surface of the positioning inner plate. After moving to the designated position, the driving bottom block is fixedly clamped and arranged inside the top horizontal groove, and then after the steering motor is rotated, the output end drives the bottom clamping block to rotate inside the top clamping hole, so that the top docking block is rotated to the designated angle, and the top telescopic vertical rod is rotated to the designated angle, and then the output end drives the flip top rod to flip to the designated angle under the rotation of the side flip motor, and the control valve body at the top is adjusted to the designated angle, and the spray head is controlled to spray the outside after opening, and after the output end of the inner cylinder is telescopically moved, the telescopic vertical rod is telescopically operated to form a height adjustment use, and the multi-point control spraying structure is adopted to greatly improve the spraying efficiency, and at the same time, the multi-directional adjustment structure can meet the multi-angle spraying use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0015] Figure 1 It is a three-dimensional structural schematic diagram of a multi-station thermal spraying robot;
[0016] Figure 2 It is a structural schematic diagram of the front view cross-section connection details of a support bottom rod of a multi-station thermal spraying manipulator;
[0017] Figure 3 It is a structural schematic diagram of the front view cross-section connection details of the bottom moving block of a multi-station thermal spraying robot;
[0018] Figure 4 It is a structural schematic diagram of the side view cross-section connection details of a telescopic vertical rod of a multi-station thermal spraying robot;
[0019] Figure 5 This is a structural schematic diagram of the front view cross-sectional connection details of a control valve body of a multi-station thermal spraying robot.
[0020] In the figure: 1. Support bottom rod; 2. Install side block; 3. Top horizontal groove; 4. Bottom moving block; 5. Top docking block; 6. Telescopic vertical rod; 7. Flip top rod; 8. Control valve body; 9. Spray head; 10. Side box body; 11. Positioning inner plate; 12. Driving bottom block; 13. Driving wheel; 14. Positioning block; 15. Steering motor; 16. Top clamping hole; 17. Bottom clamping block; 18. Inner cylinder; 19. Flip groove; 20. Flip motor; 21. Fixed through hole. DETAILED DESCRIPTION
[0021] See also Figure 1 In the embodiment of the utility model, a multi-station thermal spraying manipulator includes a supporting bottom rod 1, and mounting side blocks 2 are symmetrically welded at both ends of the supporting bottom rod 1. A top horizontal groove 3 is horizontally opened on the top surface of the supporting bottom rod 1. There are two mounting side blocks 2, and the two mounting side blocks 2 are horizontally symmetrically fixedly arranged at the bottom surface positions of both ends of the supporting bottom rod 1. A through-hole structure is opened on the top surface of the mounting side block 2. The top horizontal groove 3 is horizontally opened at the center line position of the top surface of the supporting bottom rod 1. The top surface of the supporting bottom rod 1 is evenly docked with a bottom moving block 4, and the top surface of the bottom moving block 4 is horizontally docked with a top docking block 5. The top surface of the top docking block 5 is vertically fixed with a telescopic vertical rod 6, and the top end of the telescopic vertical rod 6 is inserted into the top A flip top rod 7 is connected, the bottom surface of the bottom moving block 4 is butt-connected to the top open end of the top horizontal groove 3, the bottom end of the telescopic vertical rod 6 is fixedly arranged at the center position of the top surface of the top docking block 5, and the telescopic vertical rod 6 adopts a telescopic rod structure, the bottom end of the flip top rod 7 is plugged and arranged on the inner side of the flip groove 19, the top of the flip top rod 7 is horizontally fixedly provided with a control valve body 8, one end of the control valve body 8 is provided with a spray head 9, the side of the telescopic vertical rod 6 is fixedly provided with a side box body 10, the side of the control valve body 8 is provided with a connecting port structure, the spray head 9 is fixedly connected to the output end of the control valve body 8 to keep it connected, and the side box body 10 is fixedly provided on the side of the telescopic vertical rod 6 near the top position;
[0022] See also Figure 2-5 In the embodiment of the utility model, a multi-station thermal spraying manipulator is provided, wherein the inner bottom surface of the top horizontal groove 3 is horizontally clamped with a positioning inner plate 11, the bottom surface of the bottom moving block 4 is fixedly provided with a driving bottom block 12, and driving wheels 13 are symmetrically provided on both sides of the driving bottom block 12, and the bottom end of the driving bottom block 12 is clamped with a positioning block 14, and the inner side of the bottom moving block 4 is fixedly provided with a steering motor 15, and a top clamping hole 16 is opened on the top surface of the bottom moving block 4, and a bottom clamping block 17 is fixedly provided at the bottom end of the telescopic vertical rod 6, the driving bottom block 12 and the driving wheel 13 are both clamped and set on the inner side of the top horizontal groove 3, and the bottom end of the positioning block 14 is docked and set at the top surface position of the positioning inner plate 11, and the output of the steering motor 15 The end extends vertically upward to the inner bottom end position of the top clamping hole 16, and the extended end is fixedly connected and set at the bottom center position of the bottom clamping block 17. The bottom end of the bottom clamping block 17 is clamped and set on the inner side of the top clamping hole 16. The inner side of the telescopic vertical rod 6 is vertically fixed with an inner cylinder 18. The top of the telescopic vertical rod 6 is provided with a flip groove 19. The inner side of the side box body 10 is horizontally fixed with a flip motor 20. The side of the flip top rod 7 is provided with a fixed through hole 21. The flip groove 19 is through-type and is opened at the top center position of the telescopic vertical rod 6. The output end of the flip motor 20 extends horizontally to the inner side of the flip groove 19, and the output end is horizontally extended and fixedly plugged into the inner side of the fixed through hole 21.
[0023] The working principle of the utility model is:
[0024] The supporting bottom bar 1 is horizontally docked and set at the specified position of the workstation, and the side block 2 is fixedly installed. After the supporting bottom bar 1 is fixed, the driving wheel 13 is controlled to rotate, so that the driving bottom block 12 is driven to move horizontally along the top horizontal groove 3, and the positioning block 14 at the bottom moves along the top surface of the positioning inner plate 11. After moving to the specified position, the driving bottom block 12 is fixedly clamped and set inside the top horizontal groove 3, and then after the steering motor 15 is rotated, the output end drives the bottom clamping block 17 to rotate inside the top clamping hole 16, so that the top docking block 5 is rotated to the specified angle, and the top telescopic vertical rod 6 is rotated to the specified angle, and then under the rotation of the side flip motor 20, the output end drives the flip top rod 7 to flip to the specified angle, and the control valve body 8 at the top is adjusted to the specified angle. After the control is opened, the spray head 9 is sprayed to the outside, and after the output end of the inner cylinder 18 is telescopically moved, the telescopic vertical rod 6 is telescopically operated to form a height adjustment use.
[0025] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A multi-station thermal spraying robot, comprising a supporting bottom rod (1), characterized in that: The two ends of the support bottom rod (1) are symmetrically welded with mounting side blocks (2); the top surface of the support bottom rod (1) is horizontally provided with a top horizontal groove (3); the top surface of the support bottom rod (1) is evenly butted with a bottom moving block (4); the top surface of the bottom moving block (4) is horizontally butted with a top butt block (5); a telescopic vertical rod (6) is fixedly arranged vertically upward on the top surface of the top butt block (5); a flip top rod (7) is inserted at the top end of the telescopic vertical rod (6); a control valve body (8) is horizontally fixedly arranged at the top end of the flip top rod (7); a spray head (9) is arranged at one end of the control valve body (8); a side box body (10) is fixedly arranged on the side of the telescopic vertical rod (6); a positioning inner plate (11) is horizontally clamped on the inner bottom surface of the top horizontal groove (3); A driving bottom block (12) is fixedly arranged on the bottom surface of the bottom moving block (4), driving wheels (13) are symmetrically arranged on both sides of the driving bottom block (12), a positioning block (14) is clamped at the bottom end of the driving bottom block (12), a steering motor (15) is fixedly arranged on the inner side of the bottom moving block (4), a top clamping hole (16) is provided on the top surface of the bottom moving block (4), a bottom clamping block (17) is fixedly arranged on the bottom end of the telescopic vertical rod (6), an inner cylinder (18) is fixedly arranged on the inner side of the telescopic vertical rod (6) in a vertical direction, a flip groove (19) is provided on the top end of the telescopic vertical rod (6), a flip motor (20) is fixedly arranged on the inner side of the side box body (10) in a horizontal direction, and a fixing through hole (21) is provided on the side of the flip top rod (7).
2. A multi-station thermal spraying robot according to claim 1, characterized in that: The number of the mounting side blocks (2) is two, and the two mounting side blocks (2) are horizontally symmetrically fixedly arranged at the bottom surfaces of both ends of the supporting bottom rod (1), the top surface of the mounting side blocks (2) is provided with a through hole structure, and the top horizontal groove (3) is horizontally opened at the center line position of the top surface of the supporting bottom rod (1).
3. The multi-station thermal spraying robot according to claim 1, characterized in that: The bottom surface of the bottom moving block (4) is arranged to butt against the top open end of the top horizontal groove (3), the bottom end of the telescopic vertical rod (6) is fixedly arranged at the center position of the top surface of the top butt joint block (5), and the telescopic vertical rod (6) is arranged with a telescopic rod structure, and the bottom end of the flip top rod (7) is inserted and arranged on the inner side edge of the flip groove (19).
4. The multi-station thermal spraying robot according to claim 1, characterized in that: A connection port structure is provided on the side of the control valve body (8); the spray head (9) is fixedly connected to the output end of the control valve body (8) to maintain connection; and the side box body (10) is fixedly provided on the side of the telescopic vertical rod (6) near the top end.
5. The multi-station thermal spraying robot according to claim 1, characterized in that: The driving bottom block (12) and the driving wheel (13) are both clamped and arranged on the inner side of the top horizontal groove (3); the bottom end of the positioning block (14) is butt-jointed and arranged on the top surface of the positioning inner plate (11); the output end of the steering motor (15) vertically extends upward to the inner bottom end of the top clamping hole (16); and the extended end is fixedly connected and arranged at the bottom center of the bottom clamping block (17); and the bottom end of the bottom clamping block (17) is clamped and arranged on the inner side of the top clamping hole (16).
6. The multi-station thermal spraying robot according to claim 1, characterized in that: The flip groove (19) is opened in a through-type manner at the top center position of the telescopic vertical rod (6), and the output end of the flip motor (20) extends horizontally to the inner side edge of the flip groove (19), and the output end extends horizontally and is fixedly inserted and arranged on the inner side edge of the fixed through hole (21).
Citation Information
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