Gear cleaning device for gear production and machining
By designing gear cleaning devices for gear production and processing, including rotating motors, jaws and brushes, the problems of uneven gear cleaning and sewage splashing are solved, efficient gear cleaning and sewage collection are achieved, and the service life of the device is extended .
Patent Information
- Application Number
- CN202421032916.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing gear cleaning device cannot effectively clean gear surfaces with different shapes and cannot adapt to gears of different specifications, resulting in poor cleaning quality, and splashing sewage during the cleaning process leads to corrosion of the device and short service life.
A gear cleaning device for gear production and processing is designed, including a base, a rotating motor, a jaw, a lifting platform, a slider, a rotating motor, a brush and a protective component. The gear is clamped and the horizontal direction of the brush is used. The design of motion and barrier plates enables uniform cleaning and sewage collection and extends the life of the device.
It improves the quality and rate of gear cleaning, reduces sewage splash and environmental pollution, and extends the service life of the device.
Smart Images

Figure CN222267956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear cleaning, in particular to a gear cleaning device for gear production and processing. Background Art
[0002] Gear is a mechanical transmission element, commonly used to transfer the speed and torque of power sources such as motors to other machines or equipment. It consists of gears and racks, and realizes power transmission through the meshing of teeth. Generally, gears can be divided into several types such as cylindrical gears, bevel gears, worm gears, internal gears, etc. Different types of gears can be used in different mechanical equipment or systems, and are selected according to their size, number of teeth, module and other parameters.
[0003] During the cleaning process, the existing gear cleaning device cannot effectively and evenly clean some surfaces of gears with different shapes, and cannot adapt to gears of different specifications, resulting in poor cleaning quality and failure to meet the needs of staff. At the same time, the sewage splashed by cleaning cannot be effectively cleaned, and some sewage splashes and corrosion occurs on the cleaning device, which reduces the service life of the device.
[0004] To this end, we propose a gear cleaning device for gear production and processing to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the problems existing in the prior art and proposes a gear cleaning device for gear production and processing.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A gear cleaning device for gear production and processing comprises a base, a dirt collecting component is provided on the base, a rotating motor is provided on the upper end surface of the base, a motor shaft of the rotating motor is fixedly connected with a rotating rod, an end of the rotating rod away from the rotating motor is fixedly connected with a rear clamping claw, an end of the rotating rod away from the rotating motor is fixedly connected with a threaded rod, a front clamping claw is threadedly connected on the threaded rod, a lifting platform is provided on the upper end surface of the base, a notch is provided in the lifting platform, a slider is slidably connected in the notch, a screw is threadedly penetrated at one end of the slider, one end of the screw penetrates the lifting platform, and the other end of the screw is rotatably connected in the notch, a rotating motor is provided at one end of the slider away from the notch, a reciprocating screw is fixedly connected to the motor shaft of the rotating motor, an end of the reciprocating screw away from the rotating motor is rotatably connected with a fixed block, the fixed block is fixedly connected to the slider, the reciprocating screw is provided with a reciprocating wire block, a brush is provided on the lower end surface of the reciprocating wire block, a liquid sprayer is provided on the upper end surface of the base, and a protective component is provided on the upper end surface of the base.
[0008] Preferably, the protection component includes two symmetrically arranged slide rails on the upper end surface of the base, the two slide rails are slidably connected to a moving block, the two moving blocks are commonly fixedly connected to a blocking plate, and an opening is provided on a side wall of the blocking plate close to the rotating rod, and the opening matches the shape of the rotating rod.
[0009] Preferably, the dirt collecting assembly comprises a collecting port arranged on the base, and a storage box is slidably connected in the collecting port.
[0010] Preferably, a knob is provided on one end of the screw rod away from the lifting platform.
[0011] Preferably, the front clamping jaw and the rear clamping jaw are both made of corrosion-resistant materials.
[0012] Preferably, a handle is provided on the outer wall of the storage box.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, the staff clamps gears of different specifications, the gears rotate to contact the brush, and the brush moves laterally, so that the gear surface can be cleaned evenly and effectively, which greatly improves the quality of gear cleaning and speeds up the cleaning rate. At the same time, during the cleaning process, the staff can push the blocking plate into the device, so that the sewage generated by cleaning can be effectively collected and the sewage splashing to damage the device can be prevented, thereby reducing environmental pollution and extending the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front perspective structural diagram of a gear cleaning device for gear production and processing proposed by the utility model;
[0016] Figure 2 This is a side perspective structural cross-sectional view of a rotating clamping structure of a gear cleaning device for gear production and processing proposed by the utility model;
[0017] Figure 3 It is a side stereoscopic structural sectional view of a cleaning structure of a gear cleaning device for gear production and processing proposed by the utility model.
[0018] In the figure: 1 base, 2 rotating motor, 3 rotating rod, 4 rear clamping claw, 5 threaded rod, 6 front clamping claw, 7 lifting platform, 8 notch, 9 slider, 10 screw rod, 11 rotating motor, 12 reciprocating screw rod, 13 fixed block, 14 reciprocating wire block, 15 brush, 16 slide rail, 17 blocking plate, 18 opening, 19 collecting port, 20 storage box, 21 knob, 22 handle, 23 moving block, 24 sprayer. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-Figure 3 A gear cleaning device for gear production and processing comprises a base 1, on which a dirt collecting assembly is provided, the dirt collecting assembly comprises a collecting port 19 arranged on the base 1, a storage box 20 is slidably connected in the collecting port 19, and the staff can easily collect and process the sewage through the storage box 20, thereby reducing environmental pollution and speeding up the next round of gear cleaning. A handle 22 is provided on the outer wall of the storage box 20, and the staff can easily pull the handle 22, thereby conveniently pulling the storage box 20, which greatly facilitates the staff's sewage cleaning work, and a rotating motor 2 is provided on the upper end surface of the base 1;
[0021] The rotating motor 2 is a prior art. The staff can turn on the rotating motor 2 to drive the rotating rod 3 to rotate, thereby easily driving the clamped gear to rotate. The motor shaft of the rotating motor 2 is fixedly connected to the rotating rod 3, and the end of the rotating rod 3 away from the rotating motor 2 is fixedly connected to the rear clamping claw 4. The end of the rotating rod 3 away from the rotating motor 2 is fixedly connected to the threaded rod 5, and the threaded rod 5 is threadedly connected to the front clamping claw 6. The front clamping claw 6 and the rear clamping claw 4 are both made of corrosion-resistant materials. The corrosion resistance of the front clamping claw 6 and the rear clamping claw 4 can reduce the corrosion caused by cleaning fluid and sewage, greatly extending the service life of the device. Through the above structure, the staff can stably clamp gears of different specifications and let them rotate, which is convenient for cleaning work.
[0022] A lifting platform 7 is provided on the upper end surface of the base 1, and a notch 8 is provided in the lifting platform 7. A slider 9 is slidably connected in the notch 8. A screw 10 is threadedly penetrated at one end of the slider 9, and one end of the screw 10 penetrates the lifting platform 7. The other end of the screw 10 is rotatably connected in the notch 8. A knob 21 is provided on the end of the screw 10 away from the lifting platform 7. The staff can easily rotate the screw 10 by rotating the knob 21, thereby driving the slider 9 to change its height, making it easier to reach the specified position. A rotating motor 11 is provided at the end of the slider 9 away from the notch 8. The rotating motor 11 is a prior art. Turning on the rotating motor 11 can drive the reciprocating screw 12 to rotate. The motor shaft of the rotating motor 11 is fixedly connected to the reciprocating screw 12. The reciprocating screw 12 is a tool in the prior art. The reciprocating screw is a screw that can make the object connected thereto realize reciprocating motion without changing the rotation direction of the main shaft.
[0023] The reciprocating screw rod 12 is rotatably connected to the fixed block 13 at one end away from the rotating motor 11. The fixed block 13 is fixedly connected to the slider 9. The reciprocating screw rod 12 is provided with a reciprocating wire block 14. The lower end surface of the reciprocating wire block 14 is provided with a brush 15. The upper end surface of the base 1 is provided with a liquid sprayer 24. Through the above structure, the staff can clamp gears of different specifications and let them rotate. At the same time, adjust the position of the brush 15 and make the brush 15 move back and forth horizontally, so that the surface of the gear can be fully and evenly cleaned. A protective component is provided on the upper end surface of the base 1. The protective component includes a sprayer 24 arranged on the base 1. There are two symmetrical slide rails 16 on the upper end surface, and both slide rails 16 are slidably connected with moving blocks 23. The two moving blocks 23 are jointly fixedly connected with a blocking plate 17. An opening 18 is provided on a side wall of the blocking plate 17 close to the rotating rod 3, and the opening 18 matches the shape of the rotating rod 3. Through the above structure, the staff can install and disassemble the blocking plate 17, so that during the gear cleaning process, it can block the splash of sewage, reduce environmental pollution, and protect the device from corrosion. At the same time, there will be no obstruction with the gear installation before cleaning and the cleaning device, which greatly meets the use needs of the staff.
[0024] When the gear is in use, the staff first places the device at the designated position, rotates the front clamping jaw 6, removes the front clamping jaw 6 from the threaded rod 5, and at the same time, puts the gear into the threaded rod 5, then puts the front clamping jaw 6 into the threaded rod 5 and rotates it in the opposite direction until the front clamping jaw 6 and the rear clamping jaw 4 stably clamp the gear, then rotates the knob 21, drives the slider 9 to move downward through the screw rod 10, thereby drives the brush 15 to move downward until the brush 15 contacts the gear to be cleaned, thereby completing the adaptation of the brush 15 to gears of different specifications, and then the staff can take out the blocking plate 17, and push the blocking plate 17 in and surround the cleaning device through the connection between the slide rail 16 and the moving block 23, due to the existence of the opening 18, the rotating rod 3 and the blocking plate 17 will not interfere with the work during the pushing process, and the opening 18 limits the sliding range of the blocking plate 17, so that the blocking plate 17 can better surround the cleaning device, at this time, turn on the rotating motor 2, and drive the rotating rod 3 to rotate by the motor shaft of the rotating motor 2, thereby driving the threaded rod 5 to rotate, so that The gear clamped on the threaded rod 5 rotates, and at the same time, the liquid sprayer 24 is turned on, and the liquid sprayer 24 sprays the cleaning liquid so that the cleaning liquid fully covers the gear. Then, the rotating motor 11 is turned on, and the reciprocating screw rod 12 is driven to rotate by the rotation of the motor shaft of the rotating motor 11, thereby driving the reciprocating wire block 14 connected to the reciprocating screw rod 12 to reciprocate, and driving the brush 15 to reciprocate laterally. At this time, the brush 15 reciprocates laterally and contacts the gear, and the gear rotates, so that the surface of the gear can be To achieve full and uniform cleaning, during the cleaning process, the splashing sewage will be blocked by the blocking plate 17 and will not splash into the device. At the same time, the sewage will be collected into the storage box 20 through the collecting port 19. After the cleaning is completed, the rotating motor 11 and the rotating motor 2 are turned off, and the knob 21 is rotated in the reverse direction to drive the slider 9 to rise and reset. At the same time, the handle 22 is pulled to take out the storage box 20, collect the sewage, and pull the blocking plate 17 in the reverse direction to take it out. Then the above operation can be repeated to take out the gears and carry out the next round of gear cleaning.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A gear cleaning device for gear production and processing, comprising a base (1), characterized in that: The base (1) is provided with a dirt collecting component, the upper end surface of the base (1) is provided with a rotating motor (2), the motor shaft of the rotating motor (2) is fixedly connected with a rotating rod (3), the end of the rotating rod (3) away from the rotating motor (2) is fixedly connected with a rear clamping claw (4), the end of the rotating rod (3) away from the rotating motor (2) is fixedly connected with a threaded rod (5), the threaded rod (5) is threadedly connected with a front clamping claw (6), the upper end surface of the base (1) is provided with a lifting platform (7), the lifting platform (7) is provided with a notch (8), a sliding block (9) is slidably connected in the notch (8), one end of the sliding block (9) is threadedly penetrated by a screw rod (10), one end of the screw rod (10) The lifting platform (7) is penetrated, and the other end of the screw rod (10) is rotatably connected in the slot (8). The end of the slider (9) away from the slot (8) is provided with a rotating motor (11). The motor shaft of the rotating motor (11) is fixedly connected with a reciprocating screw rod (12). The end of the reciprocating screw rod (12) away from the rotating motor (11) is rotatably connected with a fixed block (13). The fixed block (13) is fixedly connected with the slider (9). The reciprocating screw rod (12) is provided with a reciprocating wire block (14). The lower end surface of the reciprocating wire block (14) is provided with a brush (15). The upper end surface of the base (1) is provided with a sprayer (24). The upper end surface of the base (1) is provided with a protective component.
2. A gear cleaning device for gear production and processing according to claim 1, characterized in that: The protection component comprises two slide rails (16) arranged on the upper end surface of the base (1) and arranged symmetrically with each other, the two slide rails (16) are both slidably connected to a moving block (23), the two moving blocks (23) are commonly fixedly connected to a blocking plate (17), and an opening (18) is provided on a side wall of the blocking plate (17) close to the rotating rod (3), and the opening (18) matches the shape of the rotating rod (3).
3. A gear cleaning device for gear production and processing according to claim 1, characterized in that: The dirt collection assembly comprises a collection port (19) arranged on a base (1), and a storage box (20) is slidably connected inside the collection port (19).
4. A gear cleaning device for gear production and processing according to claim 1, characterized in that: A knob (21) is provided on one end of the screw rod (10) away from the lifting platform (7).
5. The gear cleaning device for gear production and processing according to claim 1, characterized in that: The front clamping jaw (6) and the rear clamping jaw (4) are both made of corrosion-resistant materials.
6. The gear cleaning device for gear production and processing according to claim 3, characterized in that: A handle (22) is provided on the outer wall of the storage box (20).