Cleaning device for bucket of loading machine
By designing a bucket cleaning device for supporting frames, cleaning mechanisms and adjustment mechanisms, using screws, rotating rods, scrapers and brush plates to cooperate with motor drive, the problem of difficult solidification and cleaning of the inner wall of the bucket is solved, and the inner wall of the bucket is realized efficient cleaning and productivity improvement.
Patent Information
- Application Number
- CN202420194365.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The arc-shaped structure inside the bucket causes the soil to solidify into blocks, increasing the weight of the bucket, and making it difficult to clean, affecting production efficiency.
Design a bucket cleaning device including a support frame, cleaning mechanism and adjustment mechanism, and use screws, rotating rods, scrapers and brush plates to achieve a comprehensive cleaning of the inner wall of the bucket, through threaded connections and transmission gear systems The movement of the rotating member is realized and the adjustment mechanism reduces manual operation.
The comprehensive cleaning of the inner wall of the bucket is achieved, reducing cleaning time and labor, improving production efficiency, and avoiding weight increase and cleaning difficulties caused by solidification of soil.
Smart Images

Figure CN222268126U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ore mining, in particular to a cleaning device for a bucket of a loader. Background Art
[0002] A loader is a self-propelled earth-moving machine that can perform shoveling, loading, transporting and unloading operations. A loader is mainly composed of three parts: an engine, a chassis including a traveling mechanism, and a working device. It has the advantages of fast operating speed, high efficiency, good maneuverability, and easy operation. It is widely used in construction projects such as roads, railways, buildings, hydropower, ports, and mines. By replacing different auxiliary working devices, it can also perform bulldozing, lifting, and loading and unloading of other materials such as wood. The working device includes a bucket, which is used to excavate and move earth and rocks.
[0003] During long-term operation, a lot of mud will accumulate in the bucket. The mud will condense into lumps, which will aggravate the mud adhesion, increase the weight of the bucket and affect the production operation. After drying, the condensed mud will firmly adhere to the inner wall of the bucket, which is not convenient to clean and remove. At the same time, due to the unique arc structure inside the bucket, it is difficult for personnel to carry out a more comprehensive cleaning in a short time with a handheld shovel when cleaning. In view of the existing problems, a cleaning device for a loader bucket is proposed. Utility Model Content
[0004] The utility model aims to solve the disadvantage in the prior art that it is inconvenient for personnel to clean the bucket due to the special arc structure inside the bucket, and proposes a cleaning device for the bucket of a loader.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A cleaning device for a bucket of a loader is designed, comprising two support frames and a cleaning mechanism, wherein the two support frames are symmetrically arranged at intervals, and movable slides are correspondingly fixedly installed on the two support frames, and the cleaning mechanism comprises a screw rod and a rotating rod, and both ends of the screw rod and the rotating rod slide in the movable slide, and a removal component is threadedly installed on the screw rod, and the removal component comprises a threaded sleeve and two rotating members, and the threaded sleeve is threadedly sleeved on the screw rod, and the two rotating members are arranged at intervals and the rotating sleeve is rotatably sleeved on the threaded sleeve, and a scraper is fixedly installed in a circumferential array on the outer circular wall of the rotating member;
[0007] A limited slide bar is fixedly installed in a circular array on the outer side of the rotating rod, a transmission gear is provided on the sliding sleeve on the outer side of the rotating rod, and a sliding groove is opened on the transmission gear corresponding to the limited slide bar. A transmission gear ring is fixedly installed between the two rotating parts, and the transmission gear is meshed and connected with the transmission gear ring.
[0008] Preferably, the screw rod and the rotating rod are rotatably sleeved at both ends with limit plates.
[0009] Preferably, a first motor is fixedly installed on the limit plate corresponding to the screw rod, and the output shaft of the first motor is fixedly connected to the screw rod. A second motor is fixedly installed on the limit plate corresponding to the rotating rod, and the output shaft of the second motor is fixedly connected to the rotating rod, which is a servo motor.
[0010] Preferably, brush plates are fixedly mounted in a circumferential array on the outer circular wall of the rotating member, and the brush plates and the scrapers are arranged alternately.
[0011] Preferably, it also includes an adjustment mechanism, which includes a telescopic rod and a fixed frame, the fixed frame is fixedly installed on the support frame, the telescopic rod is rotatably installed on the upper end of the fixed frame, the telescopic end of the telescopic rod is fixedly installed with a connecting plate, and the connecting plate is rotatably sleeved on both ends of the rotating rod.
[0012] The utility model provides a cleaning device for a bucket of a loader, which has the following beneficial effects:
[0013] 1. By fixing two support frames at both ends and setting them corresponding to the shape of the inner side of the bucket, the bucket can be stably placed inside the bucket when cleaning, without the need for external force to limit and fix. At the same time, two rotating parts are threadedly connected on the screw rod, and the lateral movement of the rotating parts can be achieved through the rotation of the screw rod. The two ends of the screw rod and the rotating rod slide in the movable slide to achieve the up and down movement of the two rotating parts along the inner wall of the bucket. The two rotating parts rely on the scraper and the brush plate to remove the mud and rocks on the inner wall of the bucket, so that the cleaning of the inner wall of the bucket is more comprehensive and the cleaning effect is optimized.
[0014] 2. By adjusting the extension and retraction of the telescopic rod in the mechanism and the support and limit of the limit plate, the screw and both ends of the rotating rod can be driven to slide up and down in the movable slide synchronously, so that there is no need for personnel to push up and down, saving time and effort. At the same time, it is convenient to gradually control the removal of components up and down, so that the cleaning effect is better and the cleaning dead corners are reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a front structural schematic diagram of a cleaning device for a bucket of a loader.
[0016] Figure 2 The utility model is a schematic side view of the structure of a cleaning device for a bucket of a loader.
[0017] Figure 3 The utility model is a schematic diagram of the cleaning mechanism of the cleaning device for the bucket of a loader.
[0018] Figure 4 The utility model is a schematic side view of the structure of a cleaning device for a bucket of a loader.
[0019] In the figure: 1. support frame; 2. movable slide; 3. cleaning mechanism; 31. screw; 32. removal component; 321. rotating member; 322. scraper; 323. brush plate; 33. rotating rod; 34. transmission gear; 35. transmission gear ring; 36. first motor; 37. second motor; 38. limit plate; 4. adjustment mechanism; 41. connecting plate; 42. telescopic rod; 43. fixed frame. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Example 1
[0022] Reference Figure 1-4 A cleaning device for a bucket of a loader includes two support frames 1 and a cleaning mechanism 3. The two support frames 1 are symmetrically spaced, and movable slides 2 are fixedly mounted on the two support frames 1. By fixing the two support frames 1 at both ends and corresponding to the shape of the inner side of the bucket, the bucket can be stably placed inside the bucket when cleaning it without external force limit fixation, and the movable slide 2 is responsible for guiding the screw rod 31 and the rotating rod 33 to move up and down along the inner wall of the bucket. The cleaning mechanism 3 includes a screw rod 31 and a rotating rod 33. Both ends of the screw rod 31 and the rotating rod 33 are on the movable slide 2. The screw 31 is threadedly connected with a removal component 32, which includes a threaded sleeve and two rotating parts 321. The two rotating parts 321 expand the cleaning range and make the cleaning more efficient. The threaded sleeve is threadedly connected to the screw 31. The two rotating parts 321 are arranged at intervals and the rotating sleeve is arranged on the threaded sleeve. The threaded sleeve is threadedly connected to the screw 31, and the lateral movement of the rotating part 321 can be achieved by rotating the screw 31. A scraper 322 is fixedly installed in a circular array on the outer circular wall of the rotating part 321. The scraper 322 can remove the mud accumulated on the inner wall of the bucket.
[0023] A limited slide bar is fixedly installed on the outer circumferential array of the rotating rod 33, and a transmission gear 34 is provided on the sliding sleeve of the outer side of the rotating rod 33. The transmission gear 34 is provided with a slide groove corresponding to the limited slide bar. The cooperation of the slide groove and the limited slide bar can, on the one hand, drive the transmission gear 34 to rotate through the rotation of the rotating rod 33, thereby driving the two rotating parts 321 to rotate. On the other hand, it can also cooperate to realize the left and right movement of the transmission gear 34 and the two rotating parts 321. A transmission gear ring 35 is fixedly installed between the two rotating parts 321. The transmission gear ring 35 is sleeved on the outer side of the screw rod 31 at intervals. The transmission gear 34 is meshed and connected with the transmission gear ring 35 for transmission, so that the two rotating parts 321 can be driven to rotate.
[0024] Brush plates 323 are fixedly mounted in a circumferential array on the outer circular wall of the rotating member 321. The brush plates 323 and the scrapers 322 are arranged alternately to remove the sand and dust on the inner wall of the bucket.
[0025] By sliding both ends of the screw rod 31 and the rotating rod 33 in the movable slide 2, the two rotating parts 321 can move up and down along the inner wall of the bucket, and the two rotating parts 321 rely on the scraper 322 and the brush plate 323 to remove mud and rocks on the inner wall of the bucket, so that the cleaning of the inner wall of the bucket is more comprehensive and the cleaning effect is optimized.
[0026] A first motor 36 is fixedly installed on the limit plate 38 corresponding to the screw 31, and the output shaft of the first motor 36 is fixedly connected to the screw 31. A second motor 37 is fixedly installed on the limit plate 38 corresponding to the rotating rod 33, and the output shaft of the second motor 37 is fixedly connected to the rotating rod 33. Both the first motor 36 and the second motor 37 are servo motors. When the removal component 32 needs to move left and right, the second motor 37 suppresses the rotation of the rotating rod 33, thereby ensuring the left and right movement of the removal component 32 when the screw 31 rotates.
[0027] Example 2
[0028] According to Example 1, the up and down movement of the screw rod 31, the rotating rod 33 and the removal assembly 32 in Example 1 is not easy to control. Figure 1-4 , as another preferred embodiment of the utility model, based on embodiment 1;
[0029] The adjusting mechanism 4 also includes a telescopic rod 42 and a fixed frame 43. The fixed frame 43 is fixedly mounted on the supporting frame 1. The telescopic rod 42 is rotatably mounted on the upper end of the fixed frame 43. A connecting plate 41 is fixedly mounted on the telescopic end of the telescopic rod 42. The telescopic rod 42 is a hydraulic telescopic rod. The connecting plate 41 is rotatably sleeved on both ends of the rotating rod 33. The screw rod 31 and both ends of the rotating rod 33 are rotatably sleeved with limit plates 38. Through the extension and retraction of the telescopic rod 42 in the adjusting mechanism 4 and the support and limitation of the limit plate 38, the screw rod 31 and both ends of the rotating rod 33 can be synchronously driven to slide up and down in the movable slide 2, so that there is no need for personnel to push up and down, which saves time and effort. At the same time, it is convenient to gradually control the removal of components up and down, so that the cleaning effect is better and the cleaning dead angle is reduced.
[0030] Working principle: by fixing the two support frames 1 at both ends and setting them corresponding to the shape of the inner side of the bucket, the bucket can be stably placed inside the bucket when cleaning, without the need for external force to limit and fix it, turning on the second motor 37 to drive the rotating rod 33 to rotate, and the transmission gear 34 is meshed with the transmission gear ring 35 to drive the two rotating parts 321 to rotate, and the mud and rocks on the inner wall of the bucket are removed by the scraper 322 and the brush plate 323. When it is necessary to move left and right, turn on the first motor 36 to drive the screw 31 to rotate. At this time, the second motor 37 is turned off, and the threaded sleeve is threadedly connected on the screw 31. The lateral movement of the rotating part 321 can be achieved by rotating the screw 31. When it is necessary to move up and down, it is only necessary to control the extension and retraction of the telescopic rod 42 to control the up and down movement.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cleaning device for a bucket of a loader, comprising two support frames (1), the two support frames (1) being symmetrically spaced apart, and a movable slide frame (2) being correspondingly fixedly mounted on each of the two support frames (1), characterized in that: Also includes: A cleaning mechanism (3), the cleaning mechanism (3) comprising a screw (31) and a rotating rod (33), both ends of the screw (31) and the rotating rod (33) slide in the movable slide (2), a removal assembly (32) is threadedly mounted on the screw (31), the removal assembly (32) comprises a threaded sleeve and two rotating members (321), the threaded sleeve is threadedly mounted on the screw (31), the two rotating members (321) are spaced apart and the rotating sleeve is mounted on the threaded sleeve, and a scraper (322) is fixedly mounted in a circumferential array on the outer circular wall of the rotating member (321); A limited slide bar is fixedly installed in a circumferential array on the outer side of the rotating rod (33); a transmission gear (34) is provided on the outer sliding sleeve of the rotating rod (33); a sliding groove is provided on the transmission gear (34) corresponding to the limited slide bar; a transmission gear ring (35) is fixedly installed between the two rotating members (321); the transmission gear (34) is meshed and transmission-connected with the transmission gear ring (35).
2. The cleaning device for a bucket of a loader according to claim 1, characterized in that: Limiting plates (38) are rotatably sleeved on both ends of the screw rod (31) and the rotating rod (33).
3. The cleaning device for a bucket of a loader according to claim 2, characterized in that: A first motor (36) is fixedly mounted on the limiting plate (38) corresponding to the screw rod (31), and an output shaft of the first motor (36) is fixedly connected to the screw rod (31). A second motor (37) is fixedly mounted on the limiting plate (38) corresponding to the rotating rod (33), and an output shaft of the second motor (37) is fixedly connected to the rotating rod (33), and the motor (37) is a servo motor.
4. The cleaning device for a bucket of a loader according to claim 2, characterized in that: Brush plates (323) are fixedly mounted in a circumferential array on the outer circular wall of the rotating member (321), and the brush plates (323) and the scrapers (322) are arranged in an alternating manner.
5. The cleaning device for a bucket of a loader according to claim 2, characterized in that: The invention also comprises an adjusting mechanism (4), wherein the adjusting mechanism (4) comprises a telescopic rod (42) and a fixing frame (43), wherein the fixing frame (43) is fixedly mounted on the supporting frame (1) correspondingly, the telescopic rod (42) is rotatably mounted on the upper end of the fixing frame (43), the telescopic end of the telescopic rod (42) is fixedly mounted with a connecting plate (41), and the connecting plate (41) is rotatably sleeved on both ends of the rotating rod (33).