Gray nodular cast iron bearing cover sand mold structure

By designing an automated grey ductile iron bearing cover sand mold structure, using mechanical devices such as slide rails, conveying tracks and pressing blocks, the problem of inconsistent sand and powder tightness caused by manual operation is solved, and the quality and efficiency of the casting process are improved.

CN222268620UActive Publication Date: 2024-12-31HANGZHOU SONGLIN CRANKSHAFT MFG CO LTD
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Patent Information

Application Number
CN202421660215.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2024-12-31
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

During the manufacturing process of existing sand-cover molds, due to manual operation, the sand powder is inconsistent in the tightness, which affects the casting quality.

Method used

A gray ductile iron bearing cover sand mold structure is designed, including a placement table, pressing assembly and sand casting assembly. The sand powder is automatically poured and pressed through mechanical devices such as slide rails, conveying tracks and pressing blocks to ensure the consistency of sand powder tightness. sex.

Benefits of technology

Automatic pouring and pressing of sand powder during casting is realized, which improves the pouring quality, reduces the differential impact of manual operations, and improves production efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grey nodular cast iron bearing cover sand mold structure, and particularly relates to the technical field of cover sand molds, the grey nodular cast iron bearing cover sand mold structure comprises a placing table and a pressing assembly, a first sliding rail is arranged above the placing table, and a cover sand box is arranged above the first sliding rail; and a conveying crawler belt is arranged on the side, away from the sand covering box, of the first sliding rail, a material waiting table is arranged on the left side of the conveying crawler belt, the pressing assembly is arranged on the side, away from the material waiting table, of the conveying crawler belt, and a sand pouring assembly is arranged on the right side of the pressing assembly. When the cover sand box is used, the cover sand box is placed above a placing table, sand is poured into the cover sand box through a sand pouring assembly, and after sand pouring is completed, a sand body in the cover sand box is pressed through a pressing assembly, so that the tightness degree of the sand body in the cover sand box is kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of cover sand molds, and more specifically to a grey ductile iron bearing cover sand mold structure. Background Art

[0002] A covered sand mold generally refers to a mold used in the casting process. It consists of two parts, called the upper cover and the lower mold. This mold is used to form the outer shape of the casting during the casting process. Covered sand molds can be made of different materials, such as sand, metal or other materials suitable for casting. During the casting process, molten metal is poured into the sand mold and cooled and solidified to form the desired casting. Covered sand molds are particularly useful in making castings with complex shapes because they can achieve casting of complex internal spaces by splitting the mold;

[0003] After searching, the existing patent number is: CN201020254186.0. The sand box frame is placed on the sand box bottom plate, and the main body sand core is placed in the sand box formed by the sand box frame and the sand box bottom plate; a functional sand mold is arranged above the main body sand core. The engine cylinder head sand mold of the utility model is composed of a simple sand box composed of a sand box frame and a sand box bottom plate, and a functional sand mold arranged above the main body sand core to form a simple engine cylinder head sand mold. The manufacturing process is simple and no external mold is required. The sand mold manufacturing of the cylinder head sample in the production trial stage can be flexibly arranged, which can effectively improve the trial production efficiency of the sample parts, shorten the product trial production cycle, and does not affect the normal production of the product sand mold arrangement of the assembly line; the amount of molding sand used is small, which saves costs. The inventor found that the prior art has the following problems in the process of realizing the utility model:

[0004] The existing cover sand mold is manually placed with sand powder. After the placement of the sand powder, the excess sand powder is removed and pressed manually. When processing the sand powder, the sand powder inside the cover sand box is often different in tightness due to the difference in manual construction, which in turn affects the casting quality during the casting process.

[0005] Therefore, in view of the above problems, a grey ductile iron bearing cap sand mold structure is proposed. Utility Model Content

[0006] In order to overcome the above defects of the prior art, the utility model provides a grey ductile iron bearing cap sand mold structure to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gray ductile iron bearing cover sand mold structure, including a placing table and a pressing assembly, a first slide rail is arranged above the placing table, and a cover sand box is arranged above the first slide rail, and a conveying track is arranged on the side of the first slide rail away from the cover sand box, and a waiting table is arranged on the left side of the conveying track, and the pressing assembly is arranged on the side of the conveying track away from the waiting table, and a sand casting assembly is arranged on the right side of the pressing assembly.

[0008] Preferably, the pressing assembly includes a pressing chamber, a supporting bracket and a control chamber, and the supporting bracket is installed below the pressing chamber by bolts, and the control chamber is arranged at the center of the supporting bracket and the sand casting assembly.

[0009] Preferably, the pressing assembly includes a second slide rail, a mounting bracket, a rotating bracket, a docking block and a pressing block, and a mounting bracket is provided on the side of the second slide rail away from the control room, and a rotating bracket is installed below the mounting bracket, and a docking block is provided on the side of the rotating bracket away from the mounting bracket, and a pressing block is provided on the side of the docking block away from the rotating bracket.

[0010] Preferably, the sand casting assembly includes a shell, a first feed port and a second feed port, and the first feed port is arranged on a side of the shell away from the cover sand box, and the second feed port is arranged above the shell.

[0011] Preferably, the sand casting assembly further comprises a feeding channel, a blocking plate and an inclined plate, and blocking plates are arranged on both sides of the inner wall of the feeding channel, and inclined plates are arranged on the side of the two groups of blocking plates away from the outer shell.

[0012] Preferably, a sliding plate is provided at the center of the first slide rail and the cover sand box, and the sliding plate and the cover sand box are in contact with each other.

[0013] Technical effects and advantages of the utility model:

[0014] 1. Compared with the prior art, the gray ductile iron bearing cover sand mold structure controls the pressing block through the pressing assembly, the second slide rail and the rotating bracket under the pressing chamber, so that the pressing block presses the sand powder inside the cover sand box under the pressing chamber, thereby maintaining the tightness between the sand powder inside the cover sand box.

[0015] 2. Compared with the prior art, when the gray ductile iron bearing cover sand mold structure completes the sand filling of the cover sand box through the sand pouring assembly, the filled cover sand box can be driven to move by the first slide rail and the conveyor track respectively, so that after the sand pouring of the cover sand box is completed, it can automatically go to the pressing area for pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0017] Figure 2 It is a structural schematic diagram of the sand casting component of the utility model.

[0018] Figure 3 This is a schematic diagram of the structure of the novel pressing assembly of the present utility model.

[0019] Figure 4 It is a structural schematic diagram of the right side cross section of the pressing block of the utility model.

[0020] The accompanying drawings are marked as follows: 1. placement table; 2. first slide rail; 3. cover sand box; 4. sand casting assembly; 5. pressing assembly; 6. conveyor track; 7. material waiting table; 8. outer shell; 9. first feed port; 10. second feed port; 11. feeding channel; 12. blocking plate; 13. tilting plate; 14. pressing chamber; 15. supporting bracket; 16. control room; 17. second slide rail; 18. mounting bracket; 19. rotating bracket; 20. docking block; 21. pressing block; 22. sliding plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] As attached Figures 1 to 4 A gray ductile iron bearing cover sand mold structure shown includes a placing table 1 and a pressing assembly 5, a first slide rail 2 is arranged above the placing table 1, a cover sand box 3 is arranged above the first slide rail 2, a conveying track 6 is arranged on the side of the first slide rail 2 away from the cover sand box 3, a material waiting table 7 is arranged on the left side of the conveying track 6, and the pressing assembly 5 is arranged on the side of the conveying track 6 away from the material waiting table 7, and a sand casting assembly 4 is arranged on the right side of the pressing assembly 5.

[0024] A grey ductile iron bearing cover sand mold structure comprises a placing table 1 and a pressing assembly 5, wherein a first slide rail 2 is arranged above the placing table 1, and a cover sand box 3 is arranged above the first slide rail 2, and a conveying track 6 is arranged on the side of the first slide rail 2 away from the cover sand box 3, and a material waiting table 7 is arranged on the left side of the conveying track 6, and the pressing assembly 5 is arranged on the side of the conveying track 6 away from the material waiting table 7, and a sand casting assembly 4 is arranged on the right side of the pressing assembly 5.

[0025] Among them: when discharging the cover sand box 3, the cover sand box 3 is automatically poured by the sand pouring component 4 and the sand powder inside the cover sand box 3 is compacted by the pressing component 5, so as to complete the processing of the cover sand box 3. After the preparation of the cover sand box 3 is completed, the conveying crawler 6 drives the cover sand box 3 to move to the waiting table 7 to wait for reverse placement.

[0026] Example 2

[0027] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 4 As shown, see the following description for details:

[0028] As a preferred embodiment, the pressing assembly 5 includes a pressing chamber 14, a supporting bracket 15 and a control chamber 16, and the supporting bracket 15 is installed below the pressing chamber 14 by bolts, and the control chamber 16 is arranged at the center of the supporting bracket 15 and the sand casting assembly 4. At this time, after the sand casting assembly 4 completes the discharge of the cover sand box 3, the control chamber 16 and the supporting bracket 15 control the pressing chamber 14, and press through the pressing block 21 below the pressing chamber 14.

[0029] As a preferred embodiment, the pressing assembly 5 includes a second slide rail 17, a mounting bracket 18, a rotating bracket 19, a docking block 20 and a pressing block 21, and the mounting bracket 18 is provided on the side of the second slide rail 17 away from the control room 16, and the rotating bracket 19 is installed below the mounting bracket 18, and the docking block 20 is provided on the side of the rotating bracket 19 away from the mounting bracket 18, and the pressing block 21 is provided on the side of the docking block 20 away from the rotating bracket 19. When pressing, the pressing block 21 presses the sand powder inside the cover sand box 3 by continuously extending and retracting. During the pressing process, the rotating bracket 19 continuously adjusts the position of the pressing block 21 below, thereby adjusting the direction of the pressing block 21. At the same time, the position of the mounting bracket 18 is adjusted by the second slide rail 17, so that the position of the pressing block 21 in the cover sand box 3 is adjusted, thereby pressing the sand powder inside the cover sand box 3 by mechanically applying force.

[0030] As a preferred embodiment, the sand casting component 4 includes an outer shell 8, a first feed port 9 and a second feed port 10, and the first feed port 9 is arranged on the side of the outer shell 8 away from the cover sand box 3, and the second feed port 10 is arranged above the outer shell 8. At this time, the sand powder and additives enter the interior of the sand casting component 4 through the first feed port 9 and the second feed port 10 respectively for stirring.

[0031] As a preferred embodiment, the sand casting assembly 4 also includes a feeding channel 11, a baffle plate 12 and an inclined plate 13, and baffle plates 12 are arranged on both sides of the inner wall of the feeding channel 11, and inclined plates 13 are arranged on the side of the two groups of baffle plates 12 away from the outer shell 8, and the sand powder after mixing flows through the feeding channel 11, and at this time the sand powder flows into the interior of the cover sand box 3 through the inclined plate 13.

[0032] As a preferred embodiment, a sliding plate 22 is provided at the center of the first slide rail 2 and the cover sand box 3, and the sliding plate 22 and the cover sand box 3 are fitted with each other. After the cover sand box 3 completes the placement of the sand powder, the slide rail drives the sliding plate 22, thereby driving the cover sand box 3 above the sliding plate 22 to move. When the cover sand box 3 moves to the end of the first slide rail 2, the cover sand box 3 moves to the top of the conveying crawler 6, so that the conveying crawler 6 drives the cover sand box 3 to move to the bottom of the pressing assembly 5. After the pressing is completed, the conveying crawler 6 drives the cover sand box 3 to move to the top of the waiting table 7 to wait for collection.

[0033] The working process of the utility model is as follows: first, the assembled cover sand box 3 is placed on the sliding plate 22 above the first slide rail 2. At this time, the sand casting component 4 conveys sand powder and additives into the shell 8 through the first feed port 9 and the second feed port 10 for stirring. The sand powder after stirring is conveyed into the cover sand box 3 through the feeding channel 11. At this time, the first slide rail 2 drives the cover sand box 3 to move. At this time, the first slide rail 2 drives the cover sand box 3 to move above the conveying crawler 6. At this time, the conveying crawler 6 drives the cover sand box 3 to move to the bottom of the pressing component 5. At this time, the second slide rail 17 below the pressing chamber 14 in the pressing component 5 drives the pressing block 21 below by driving the mounting bracket 18 to continuously adjust the position of the pressing block 21 in the cover sand box 3, and then the docking block 20 drives the pressing block 21 to continuously press the sand powder inside the cover sand box 3, and at the same time adjusts the direction of the pressing block 21 by rotating the bracket 19.

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A grey ductile iron bearing cap sand mold structure, comprising a placement table (1) and a pressing assembly (5), characterized in that: A first slide rail (2) is arranged above the placement table (1), and a cover sand box (3) is arranged above the first slide rail (2), and a conveying track (6) is arranged on the side of the first slide rail (2) away from the cover sand box (3), and a material waiting table (7) is arranged on the left side of the conveying track (6), and the pressing component (5) is arranged on the side of the conveying track (6) away from the material waiting table (7), and a sand casting component (4) is arranged on the right side of the pressing component (5).

2. A grey ductile iron bearing cap sand mold structure according to claim 1, characterized in that: The pressing assembly (5) comprises a pressing chamber (14), a supporting bracket (15) and a control chamber (16), and the supporting bracket (15) is installed below the pressing chamber (14) by means of bolts, and the control chamber (16) is arranged at the center of the supporting bracket (15) and the sand casting assembly (4).

3. The grey ductile iron bearing cap sand mold structure according to claim 1, characterized in that: The pressing assembly (5) comprises a second slide rail (17), a mounting bracket (18), a rotating bracket (19), a docking block (20) and a pressing block (21), wherein the mounting bracket (18) is arranged on a side of the second slide rail (17) away from the control room (16), and the rotating bracket (19) is installed below the mounting bracket (18), and the docking block (20) is arranged on a side of the rotating bracket (19) away from the mounting bracket (18), and the pressing block (21) is arranged on a side of the docking block (20) away from the rotating bracket (19).

4. The grey ductile iron bearing cap sand mold structure according to claim 1, characterized in that: The sand casting assembly (4) comprises an outer shell (8), a first feed port (9) and a second feed port (10), and the first feed port (9) is arranged on a side of the outer shell (8) away from the cover sand box (3), and the second feed port (10) is arranged above the outer shell (8).

5. The grey ductile iron bearing cap sand mold structure according to claim 1, characterized in that: The sand casting assembly (4) further comprises a feeding channel (11), a blocking plate (12) and an inclined plate (13), and blocking plates (12) are arranged on both sides of the inner wall of the feeding channel (11), and inclined plates (13) are arranged on the side away from the outer shell (8) of the two groups of blocking plates (12).

6. The grey ductile iron bearing cap sand mold structure according to claim 1, characterized in that: A sliding plate (22) is provided at the center of the first sliding rail (2) and the covering sand box (3), and the sliding plate (22) and the covering sand box (3) are in contact with each other.