Slitting machine with cleaning mechanism
The longitudinal shearing machine with a cleaning mechanism addresses surface impurity issues and size adjustment, enhancing cleaning efficiency and flexibility in slitting operations.
Patent Information
- Application Number
- CN202420808381.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing slitting machines fail to clean the surface of aluminum plates before shearing, leading to burrs due to particulate impurities or dust, and cannot adjust the size of the shearing strip during operation, requiring shaft replacement for different sizes.
A longitudinal shearing machine with a cleaning mechanism that includes a particle cleaning device, limiting device, fixed structure, upper and lower cutting devices, and a debris cleaning device, allowing for surface impurity removal, size adjustment, and post-cut debris cleaning.
The solution effectively cleans the surface of materials before shearing, reduces burr formation, and allows for adjustable cutting sizes without needing shaft replacement.
Smart Images

Figure CN222268816U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of longitudinal shears, and more specifically, to a longitudinal shear with a cleaning mechanism. Background Art
[0002] Slitting machine is a kind of equipment used to cut coils of metal, paper, plastic film, etc. longitudinally. It is usually used in industrial production to cut large coils into small coils or plates of required width to meet the production needs of different products. Slitting machine is widely used in steel processing, packaging material production, printing industry and other fields. Its working principle is to accurately cut the coil longitudinally through the rotation and movement of the cutter.
[0003] After searching, the existing patent (Announcement No.: CN216990108U) discloses an aluminum strip slitting machine that is convenient for cleaning waste chips, including a frame, a conveying roller and a lower knife roller are connected to the frame from left to right in sequence, a chip guard is fixedly connected to the upper right end of the frame, a rotating shaft is rotatably connected to the chip guard, and upper blades equidistantly distributed are installed on the outer side of the rotating shaft, a support plate is fixedly connected to the right end of the frame, a front-to-back symmetrical chip cleaning frame is fixedly connected to the upper end of the support plate, a brush roller is rotatably connected between the chip cleaning frame and another chip cleaning frame, a front-to-back symmetrical adjustment frame is fixedly connected to the upper left end of the frame, and a water tank is fixedly connected to the upper bottom end of the frame. The aluminum strip slitting machine that is convenient for cleaning waste chips avoids scratches on the aluminum strip caused by waste chips during winding, ensures the quality of the aluminum strip, cools the lower guide roller, avoids long-term operation, accelerates the aging of the slitting machine, avoids the position of the aluminum strip from shifting, ensures the accuracy of slitting, and has stronger versatility.
[0004] However, during the shearing process, the device only cleans the aluminum plate after shearing. If the surface of the aluminum plate contains particulate impurities or dust before shearing, it will cause burrs on the aluminum plate after shearing. At the same time, the device cannot adjust the size of the shear strip during shearing, and the shear shaft needs to be replaced when other sizes are required. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a longitudinal shearing machine with a cleaning mechanism to solve the problem that during the shearing process, only the sheared aluminum plate is cleaned. If the surface of the aluminum plate contains particulate impurities or dust before shearing, burrs will be caused to the sheared aluminum plate during shearing. At the same time, the device cannot adjust the size of the shearing strip during shearing, and the shearing shaft needs to be replaced when other sizes are required.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a longitudinal shearing machine with a cleaning mechanism, comprising a supporting base, a particle cleaning device is fixedly installed on the top of the supporting base, for cleaning impurities on the surface of the longitudinally sheared material, an electric roller is fixedly installed inside the supporting base, a limiting device is fixedly installed on the top of the supporting base, for limiting the longitudinally sheared material, a fixed structure is fixedly installed on the top of the supporting base, an upper cutting device is arranged inside the fixed structure, for longitudinally shearing the material, a lower cutting device is arranged inside the supporting base, a debris cleaning device is fixedly installed on the rear side of the supporting base, and a water tank is fixedly installed inside the supporting base.
[0007] Preferably, the particle cleaning device comprises a fixed frame, a hydraulic rod, and a cleaning plate, wherein the fixed frame is fixedly mounted on the top of the supporting base, the hydraulic rod is fixedly mounted on the top of the fixed frame, and the cleaning plate is fixedly mounted on the bottom of the hydraulic rod.
[0008] Preferably, the limiting device includes a connecting frame, a screw rod, a connecting rod, and a limiting roller. The connecting frame is fixedly mounted on the top of the supporting base, the screw rod is movably sleeved on the top of the connecting frame, the connecting rod is movably sleeved on the bottom of the connecting frame, and the limiting roller is fixedly sleeved on the outer surface of the connecting rod.
[0009] Preferably, the fixed structure includes a fixed frame, a long groove, and a long rod, the fixed frame is fixedly installed on the top of the supporting base, the long groove is opened on the top of the fixed frame, the long rod is fixedly installed inside the long groove, and the upper cutting device is arranged inside the fixed frame.
[0010] Preferably, the upper cutting device includes a movable block, a second screw, a triangular fixed plate, a rotating shaft one, and a cutting blade. The movable block is movably sleeved on the outer surface of the long rod, the second screw is movably sleeved on the top of the movable block, the triangular fixed plate is fixedly installed on the bottom of the movable block, the rotating shaft one is movably sleeved on the triangular fixed plate, and the cutting blade is fixedly sleeved on the outer surface of the rotating shaft one.
[0011] Preferably, the upper cutting device also includes a support plate 1, a motor 1, a transmission wheel 1, a transmission belt, and a transmission wheel 2, wherein the support plate 1 is fixedly mounted on the outer side of the triangular fixed plate, the support plate 1 is fixedly mounted on the top of the cutting blade, the motor 1 is fixedly sleeved on the output end of the support plate 1, the transmission wheel 1 is movably sleeved on the outer surface of the motor 1, the motor 1 is fixedly sleeved on one end of the rotating shaft 1, and the bottom of the transmission wheel 1 is movably sleeved on the outer surface of the transmission belt.
[0012] Preferably, the lower cutting device includes a rotating shaft 2, a motor 2, a fixed ring, a screw 3, and a cutting groove, the rotating shaft 2 is movably sleeved inside the supporting base, the motor 2 is fixedly installed on the outside of the supporting base, the output shaft of the motor 2 is fixedly connected to one end of the rotating shaft 2, the fixed ring is movably sleeved on the outer surface of the rotating shaft 2, the screw 3 is movably sleeved on the fixed ring, and the cutting groove is movably sleeved on the outer surface of the fixed ring.
[0013] Preferably, the debris cleaning device includes a support platform, a second support plate, a third rotating shaft, and a cleaning roller. The support platform is fixedly mounted on the rear side of the support base, the second support plate is fixedly mounted on the top of the support platform, the third rotating shaft is fixedly mounted on the second support plate, and the cleaning roller is movably sleeved on the outer surface of the third rotating shaft.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model first rotates the screw rod 2 before shearing, and then adjusts the position of the top cutting blade through the movable block, fixes the screw rod 2 after adjustment, and then rotates the screw rod 3 at the bottom to adjust the position of the fixing ring so as to adjust the cutting groove, and after the adjustment is completed, starts the motor 1 to drive the cutting blade to rotate, and then starts the motor 2 to drive the cutting groove to rotate through the fixing of the fixing ring, and then installs the existing traction device in front and behind the device, and uses the above structure to achieve the effect of adjusting the size of each cut;
[0016] The utility model puts the material to be longitudinally sheared into a fixed frame, then starts the hydraulic rod to drive the cleaning plate to press down, thereby cleaning the material, and then passes the material through a limiting roller to limit the material, and then passes the material through the bottom of the upper cutting device and the lower cutting device to cut the material, and then the debris generated after cutting is cleaned again through two supporting plates to complete the cutting. By utilizing the above structure, the effect of cleaning before cutting is achieved to reduce the appearance of burrs due to the influence of impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the particle cleaning device and the limiting device structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the fixing structure, the upper cutting device and the lower cutting device of the utility model;
[0020] Figure 4 It is an enlarged schematic diagram of structure A of the electric roller shaft of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the debris cleaning device of the utility model.
[0022] [reference numerals]
[0023] 1. Support base; 2. Particle cleaning device; 3. Electric roller; 4. Limiting device; 5. Fixed structure; 6. Upper cutting device; 7. Lower cutting device; 8. Debris cleaning device; 9. Water tank; 201. Fixed frame; 202. Hydraulic rod; 203. Cleaning plate; 401. Connecting frame; 402. Screw 1; 403. Connecting rod; 404. Limiting roller; 501. Fixed frame; 502. Long slot; 503. Long rod; 601. Movable block; 602, screw rod 2; 603, triangular fixing plate; 604, rotating shaft 1; 605, cutting blade; 606, supporting plate 1; 607, motor 1; 608, transmission wheel 1; 609, transmission belt; 610, transmission wheel 2; 701, rotating shaft 2; 702, motor 2; 703, fixing ring; 704, screw rod 3; 705, cutting groove; 801, supporting platform; 802, supporting plate 2; 803, rotating shaft 3; 804, cleaning roller. DETAILED DESCRIPTION
[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1
[0026] The preferred embodiment of the slitting machine with a cleaning mechanism provided by the utility model is as follows: Figures 1 to 5 As shown: it includes a support base 1, a particle cleaning device 2 is fixedly installed on the top of the support base 1, which is used to clean impurities on the surface of the longitudinally cut material, an electric roller shaft 3 is fixedly installed inside the support base 1, a limiting device 4 is fixedly installed on the top of the support base 1, which is used to limit the longitudinally cut material, a fixed structure 5 is fixedly installed on the top of the support base 1, an upper cutting device 6 is arranged inside the fixed structure 5, which is used to longitudinally cut the material, a lower cutting device 7 is arranged inside the support base 1, a debris cleaning device 8 is fixedly installed on the rear side of the support base 1, and a water tank 9 is fixedly installed inside the support base 1, wherein a plurality of electric roller shafts 3 are arranged, and the plurality of electric roller shafts 3 are equidistantly arranged inside the support base 1.
[0027] In this embodiment, the particle cleaning device 2 includes a fixed frame 201, a hydraulic rod 202, and a cleaning plate 203. The fixed frame 201 is fixedly installed on the top of the support base 1, the hydraulic rod 202 is fixedly installed on the top of the fixed frame 201, and the cleaning plate 203 is fixedly installed on the bottom of the hydraulic rod 202.
[0028] In this embodiment, the limiting device 4 includes a connecting frame 401, a screw 402, a connecting rod 403, and a limiting roller 404. The connecting frame 401 is fixedly installed on the top of the support base 1, the screw 402 is movably sleeved on the top of the connecting frame 401, the connecting rod 403 is movably sleeved on the bottom of the connecting frame 401, and the limiting roller 404 is fixedly sleeved on the outer surface of the connecting rod 403.
[0029] In this embodiment, the fixed structure 5 includes a fixed frame 501, a long groove 502, and a long rod 503. The fixed frame 501 is fixedly installed on the top of the support base 1, the long groove 502 is opened on the top of the fixed frame 501, the long rod 503 is fixedly installed inside the long groove 502, and the upper cutting device 6 is arranged inside the fixed frame 501.
[0030] Embodiment 2
[0031] On the basis of the first embodiment, the preferred embodiment of the slitting machine with a cleaning mechanism provided by the utility model is as follows: Figures 1 to 5 As shown: the upper cutting device 6 includes a movable block 601, a screw rod 602, a triangular fixed plate 603, a rotating shaft 604, and a cutting blade 605. The movable block 601 is movably sleeved on the outer surface of the long rod 503, the screw rod 602 is movably sleeved on the top of the movable block 601, the triangular fixed plate 603 is fixedly installed on the bottom of the movable block 601, the rotating shaft 604 is movably sleeved on the triangular fixed plate 603, and the cutting blade 605 is fixedly sleeved on the outer surface of the rotating shaft 604.
[0032] In this embodiment, the upper cutting device 6 also includes a support plate 606, a motor 607, a transmission wheel 608, a transmission belt 609, and a transmission wheel 610. The support plate 606 is fixedly installed on the outer side of the triangular fixed plate 603, the support plate 606 is fixedly installed on the top of the cutting blade 605, the motor 607 is fixedly sleeved on the output end of the support plate 606, the transmission wheel 608 is movably sleeved on the outer surface of the motor 607, the motor 607 is fixedly sleeved on one end of the rotating shaft 604, and the bottom of the transmission wheel 608 is movably sleeved on the outer surface of the transmission belt 609.
[0033] In this embodiment, the lower cutting device 7 includes a rotating shaft 2 701, a motor 2 702, a fixed ring 703, a screw 3 704, and a cutting groove 705. The rotating shaft 2 701 is movably sleeved inside the support base 1, the motor 2 702 is fixedly installed on the outside of the support base 1, the output shaft of the motor 2 702 is fixedly connected to one end of the rotating shaft 2 701, the fixed ring 703 is movably sleeved on the outer surface of the rotating shaft 2 701, the screw 3 704 is movably sleeved on the fixed ring 703, and the cutting groove 705 is movably sleeved on the outer surface of the fixed ring 703.
[0034] In this embodiment, the debris cleaning device 8 includes a support platform 801, a support plate 802, a rotating shaft 3 803, and a cleaning roller 804. The support platform 801 is fixedly installed on the rear side of the support base 1, the support plate 802 is fixedly installed on the top of the support platform 801, the rotating shaft 3 803 is fixedly installed on the support plate 802, and the cleaning roller 804 is movably sleeved on the outer surface of the rotating shaft 3 803.
[0035] The working process of the utility model is as follows:
[0036] Before cutting, the staff first rotates the screw rod 2 602, and then adjusts the position of the top cutting blade 605 through the movable block 601. After the adjustment, the screw rod 2 602 is fixed, and then the screw rod 3 704 at the bottom is rotated to adjust the position of the fixing ring 703 to adjust the cutting groove 705. After the adjustment is completed, the motor 1 607 is started to drive the cutting blade 605 to rotate, and then the motor 2 702 is started to drive the cutting groove 705 to rotate through the fixing of the fixing ring 703, and then it is installed in front and behind the device through the existing traction device;
[0037] The staff first puts the material to be longitudinally cut into the fixed frame 201, and then starts the hydraulic rod 202 to drive the cleaning plate 203 to press down, so as to clean the material, and then passes the material through the limiting roller 404 to limit the material, and then passes the material through the bottom of the upper cutting device 6 and the lower cutting device 7 to cut the material, and then uses the support plate 802 to clean the debris generated after cutting again to complete the cutting.
[0038] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0039] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0040] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A slitting machine with a cleaning mechanism, comprising a support base (1), characterized in that: A particle cleaning device (2) is fixedly mounted on the top of the support base (1) for cleaning impurities on the surface of the longitudinally cut material; a motorized roller (3) is fixedly mounted inside the support base (1); a limiting device (4) is fixedly mounted on the top of the support base (1) for limiting the longitudinally cut material; a fixed structure (5) is fixedly mounted on the top of the support base (1); an upper cutting device (6) is arranged inside the fixed structure (5) for longitudinally cutting the material; a lower cutting device (7) is arranged inside the support base (1); a debris cleaning device (8) is fixedly mounted on the rear side of the support base (1); and a water tank (9) is fixedly mounted inside the support base (1).
2. A slitting machine with a cleaning mechanism according to claim 1, characterized in that: The particle cleaning device (2) comprises a fixed frame (201), a hydraulic rod (202), and a cleaning plate (203); the fixed frame (201) is fixedly mounted on the top of the support base (1); the hydraulic rod (202) is fixedly mounted on the top of the fixed frame (201); and the cleaning plate (203) is fixedly mounted on the bottom of the hydraulic rod (202).
3. A slitting machine with a cleaning mechanism according to claim 2, characterized in that: The limiting device (4) comprises a connecting frame (401), a screw rod (402), a connecting rod (403), and a limiting roller (404); the connecting frame (401) is fixedly mounted on the top of the support base (1); the screw rod (402) is movably sleeved on the top of the connecting frame (401); the connecting rod (403) is movably sleeved on the bottom of the connecting frame (401); and the limiting roller (404) is fixedly sleeved on the outer surface of the connecting rod (403).
4. A slitting machine with a cleaning mechanism according to claim 3, characterized in that: The fixed structure (5) comprises a fixed frame (501), a long slot (502), and a long rod (503); the fixed frame (501) is fixedly mounted on the top of the support base (1); the long slot (502) is opened on the top of the fixed frame (501); the long rod (503) is fixedly mounted inside the long slot (502); and the upper cutting device (6) is arranged inside the fixed frame (501).
5. A slitting machine with a cleaning mechanism according to claim 4, characterized in that: The upper cutting device (6) comprises a movable block (601), a second screw rod (602), a triangular fixed plate (603), a first rotating shaft (604), and a cutting blade (605); the movable block (601) is movably sleeved on the outer surface of the long rod (503); the second screw rod (602) is movably sleeved on the top of the movable block (601); the triangular fixed plate (603) is fixedly installed on the bottom of the movable block (601); the first rotating shaft (604) is movably sleeved on the triangular fixed plate (603); and the cutting blade (605) is fixedly sleeved on the outer surface of the first rotating shaft (604).
6. A slitting machine with a cleaning mechanism according to claim 5, characterized in that: The upper cutting device (6) further comprises a support plate 1 (606), a motor 1 (607), a transmission wheel 1 (608), a transmission belt (609), and a transmission wheel 2 (610), wherein the support plate 1 (606) is fixedly mounted on the outer side of the triangular fixed plate (603), the support plate 1 (606) is fixedly mounted on the top of the cutting blade (605), the motor 1 (607) is fixedly sleeved on the output end of the support plate 1 (606), the transmission wheel 1 (608) is movably sleeved on the outer surface of the motor 1 (607), the motor 1 (607) is fixedly sleeved on one end of the rotating shaft 1 (604), and the bottom of the transmission wheel 1 (608) is movably sleeved on the outer surface of the transmission belt (609).
7. A slitting machine with a cleaning mechanism according to claim 1, characterized in that: The lower cutting device (7) comprises a second rotating shaft (701), a second motor (702), a fixing ring (703), a third screw (704), and a cutting groove (705); the second rotating shaft (701) is movably sleeved inside the support base (1); the second motor (702) is fixedly mounted on the outside of the support base (1); the output shaft of the second motor (702) is fixedly connected to one end of the second rotating shaft (701); the fixing ring (703) is movably sleeved on the outer surface of the second rotating shaft (701); the third screw (704) is movably sleeved on the fixing ring (703); and the cutting groove (705) is movably sleeved on the outer surface of the fixing ring (703).
8. A slitting machine with a cleaning mechanism according to claim 1, characterized in that: The debris cleaning device (8) comprises a support platform (801), a second support plate (802), a third rotating shaft (803), and a cleaning roller (804); the support platform (801) is fixedly mounted on the rear side of the support base (1); the second support plate (802) is fixedly mounted on the top of the support platform (801); the third rotating shaft (803) is fixedly mounted on the second support plate (802); and the cleaning roller (804) is movably sleeved on the outer surface of the third rotating shaft (803).