Slag removing device of tapping machine for ship
The slag cleaning device for tapping machines addresses waste chip accumulation and collection inefficiencies by using a motor-driven cleaning fan and adjustable reciprocating screw to collect and push chips efficiently, enhancing collection efficiency and applicability.
Patent Information
- Application Number
- CN202421118441.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Existing tapping machines generate large amounts of waste chips that accumulate and flood the collection mechanism, leading to poor collection efficiency and discharge issues, and the collection mechanism lacks the ability to adjust power according to chip volume.
A slag cleaning device with a frame, bearing assembly, cleaning assembly, and pushing assembly that includes a motor-driven cleaning fan, reciprocating screw, and adjusting mechanism to manage waste chip collection, allowing for adjustable rotation speed and horizontal movement of a push plate to prevent accumulation.
The device effectively collects waste chips by blowing them into a storage box and using a reciprocating screw to push them horizontally, preventing accumulation and improving collection efficiency, while adjusting speed to handle varying chip loads.
Smart Images

Figure CN222268935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tapping machines, in particular to a slag cleaning device for a tapping machine used in ships. Background Art
[0002] A tapping machine is a mechanical processing equipment that processes internal threads, screws or threads on the inner side of holes of various parts with through holes or blind holes of different specifications, such as machine housings, equipment end faces, nuts, flanges, etc.
[0003] Chinese patent CN218168960U discloses a tapping machine with a slag cleaning function, which relates to the technical field of tapping machines. The utility model includes a tapping machine, which includes a tap, a working platform and a lifting mechanism, the tap is installed on the lifting mechanism, the tapping machine has opposite first and second directions, and also includes: a cleaning mechanism installed on the working platform.
[0004] The above patents and prior art also have the following defects: a large amount of waste chips will be generated when processing parts. Although the waste chips can be collected, when too much waste chips are collected, the waste chips are prone to accumulation and flood the chip removal equipment, resulting in poor collection effect. At the same time, the collection mechanism on the market cannot adjust the appropriate power according to the amount of waste chips, and it is easy to discharge the waste chips during collection, resulting in an unclear collection effect, which has great limitations.
[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies in the prior art, the utility model provides a slag cleaning device for a ship tapping machine to overcome the above-mentioned technical problems existing in the prior related technology.
[0008] (II) Technical solution
[0009] In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: a frame, wherein a bearing assembly and a cleaning assembly are arranged on the top of the frame, the bearing assembly includes a chip storage box and a supporting top plate, a feed port is opened on the top of the chip storage box, the top of the chip storage box is fixedly connected to the supporting top plate, and a pushing assembly is arranged inside, the cleaning assembly includes a motor and a cleaning fan blade, the motor blows the waste on the top of the supporting top plate through the cleaning fan blade, the pushing assembly includes a reciprocating screw and a push plate, an adjusting assembly is arranged between the pushing assembly and the bearing assembly, the adjusting assembly can adjust the rotation speed of the reciprocating screw through the cleaning assembly, and the reciprocating screw can drive the push plate to reciprocate in the chip storage box.
[0010] Preferably, the cleaning assembly also includes a rotating shaft and a supporting baffle, the supporting baffle is fixedly connected to the top of the frame, the mounting end of the motor is fixedly connected to one end of the supporting baffle, and the two ends of the rotating shaft are respectively fixedly connected to the output end of the motor and the cleaning fan blades.
[0011] Preferably, the pushing assembly also includes a transmission shaft, one end of the reciprocating screw rod is rotatably connected to the inside of the chip storage box, and the other end is fixedly connected to the transmission shaft, the push plate is sleeved on the reciprocating screw rod, the push plate is threadedly connected to the reciprocating screw rod, and both ends are in contact with the inner wall of the chip storage box, and the other end of the transmission shaft passes through the chip storage box and is rotatably connected to the chip storage box.
[0012] Preferably, the pushing assembly also includes a rectangular rod, which is fixedly connected to one end of the transmission shaft, and the adjusting assembly includes a transmission gear, a first drive gear and a second drive gear, the first drive gear and the second drive gear are both fixedly sleeved on the rotating shaft, the transmission gear can engage with the first drive gear and the second drive gear, and the transmission gear can drive the reciprocating screw to rotate.
[0013] Preferably, the adjustment assembly also includes a cylinder and a ring-shaped plate, the cylinder is fixedly mounted on the top of the frame, and the output end is fixedly connected to the ring-shaped plate, the transmission gear is slidably sleeved on the transmission shaft, and is rotatably connected to the ring-shaped plate.
[0014] Preferably, the bearing assembly further comprises a mounting shell and a chip collecting chamber, wherein the mounting shell is fixedly connected to the outer wall of the chip storage box, the chip collecting chamber is fixedly mounted on the top of the mounting shell, and an inclined plate is fixedly mounted inside.
[0015] Preferably, a mounting seat is fixedly mounted on the top of the frame, and a plurality of screw holes are formed on the top of the mounting seat.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a slag cleaning device for a ship tapping machine, which has the following beneficial effects:
[0018] 1. The slag cleaning device of the ship tapping machine starts the motor, and the output end of the motor rotates to drive the cleaning blades to rotate, and the reciprocating screw is driven to rotate through the adjusting component. After the cleaning blades rotate, the waste chips generated in the processing process can be blown into the chip collecting chamber, and then the waste chips are discharged into the chip storage box to achieve the effect of collecting the waste chips. At the same time, after the reciprocating screw rotates, it can drive the push plate to move reciprocatingly horizontally, so that the push plate can push the waste chips to avoid the accumulation of waste chips and improve the waste chip collection effect.
[0019] 2. For this type of ship tapping machine slag cleaning device, when there are a lot of waste chips, the cylinder is started, and the output end of the cylinder extends to push the ring plate and the transmission gear to slide on the rectangular rod. When the output end of the cylinder moves to the maximum limit, the transmission gear engages with the second drive gear. By replacing the transmission parts, the speed of the reciprocating screw rod is reduced, thereby reducing the moving speed of the push plate, avoiding affecting the waste chip collection effect and improving applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0022] Figure 3 for Figure 2 A magnified schematic diagram of part A;
[0023] Figure 4 It is a three-dimensional structural schematic diagram of the transmission gear and the ring plate in the utility model;
[0024] Figure 5 It is a three-dimensional structural schematic diagram of the utility model;
[0025] In the figure:
[0026] 1. Frame; 2. Carrying assembly; 201. Chip storage box; 202. Support top plate; 203. Mounting shell; 204. Chip collection chamber; 3. Cleaning assembly; 301. Motor; 302. Cleaning fan blades; 303. Rotating shaft; 304. Support baffle; 4. Pushing assembly; 401. Reciprocating screw rod; 402. Pushing plate; 403. Transmission shaft; 404. Rectangular rod; 5. Adjusting assembly; 501. Transmission gear; 502. First drive gear; 503. Second drive gear; 504. Cylinder; 505. Ring plate; 6. Mounting seat. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a slag cleaning device for a ship tapping machine.
[0029] See also Figure 1-5A slag cleaning device for a threading machine for a ship comprises a frame 1, a bearing assembly 2 and a cleaning assembly 3 are arranged on the top of the frame 1, the bearing assembly 2 comprises a chip storage box 201 and a supporting top plate 202, a feeding port is opened on the top of the chip storage box 201, the top of the chip storage box 201 is fixedly connected to the supporting top plate 202, and a pushing assembly 4 is arranged inside, the cleaning assembly 3 comprises a motor 301 and a cleaning fan blade 302, the motor 301 blows the waste on the top of the supporting top plate 202 through the cleaning fan blade 302, the pushing assembly 4 comprises a reciprocating screw rod 401 and a push plate 402, an adjusting assembly 5 is arranged between the pushing assembly 4 and the bearing assembly 2, the adjusting assembly 5 can adjust the rotation speed of the reciprocating screw rod 401 through the cleaning assembly 3, and the reciprocating screw rod 401 can drive the push plate 402 to reciprocate in the chip storage box 201.
[0030] When it is necessary to process the parts, the motor 301 is started, and the output end of the motor 301 rotates to drive the cleaning blade 302 to rotate, and at the same time, the reciprocating screw rod 401 is driven to rotate through the adjustment component 5. When the cleaning blade 302 rotates, the waste chips generated during the processing of the parts can be blown and enter the chip storage box 201, so as to avoid the waste chips from accumulating on the surface of the equipment for a long time and affecting the normal processing of the parts, thereby improving the processing efficiency of the parts;
[0031] When the reciprocating screw rod 401 rotates, it is threadedly matched with the push plate 402, and under the limiting effect of the chip storage box 201, it can drive the push plate 402 to reciprocate horizontally in the chip storage box 201, so that the push plate 402 can repeatedly push the collected waste chips, avoid the waste chips from accumulating and flowing out of the feed port of the chip storage box 201, and improve the collection effect of the waste chips;
[0032] When a large amount of waste chips is generated, the staff first turns off the motor 301, and reduces the rotation speed of the reciprocating screw 401 by adjusting the component 5, thereby reducing the moving speed of the push plate 402, to prevent the waste chips from being unable to enter the chip storage box 201 at the faster moving speed of the push plate 402. While improving the applicability of the equipment, it also further improves the collection effect of the waste chips.
[0033] In one embodiment, the cleaning component 3 also includes a rotating shaft 303 and a support baffle 304, the support baffle 304 is fixedly connected to the top of the frame 1, the mounting end of the motor 301 is fixedly connected to one end of the support baffle 304, and the two ends of the rotating shaft 303 are respectively fixedly connected to the output end of the motor 301 and the cleaning fan blade 302.
[0034] After the output end of the motor 301 rotates, it first drives the rotating shaft 303 to rotate. When the rotating shaft 303 rotates, it drives the cleaning blades 302 to rotate. The support baffle 304 is used to support the motor 301 to improve the stability of the motor 301.
[0035] In one embodiment, the pushing assembly 4 also includes a transmission shaft 403, one end of the reciprocating screw rod 401 is rotatably connected to the inside of the chip storage box 201, and the other end is fixedly connected to the transmission shaft 403, the push plate 402 is sleeved on the reciprocating screw rod 401, the push plate 402 is threadedly connected to the reciprocating screw rod 401, and both ends are in contact with the inner wall of the chip storage box 201, and the other end of the transmission shaft 403 passes through the chip storage box 201 and is rotatably connected to the chip storage box 201.
[0036] When the rotating shaft 303 rotates, the rotating shaft 303 drives the transmission shaft 403 to rotate through the adjusting component 5. After the transmission shaft 403 rotates, it drives the reciprocating screw 401 to rotate. When the reciprocating screw 401 rotates, it cooperates with the push plate 402 thread, and under the limiting action of the chip storage box 201, it can drive the push plate 402 to move back and forth horizontally in the chip storage box 201, so that the push plate 402 can repeatedly push the collected waste chips, avoid the accumulation of waste chips and out of the feed port of the chip storage box 201, and improve the collection effect of waste chips.
[0037] In one embodiment, the pushing component 4 also includes a rectangular rod 404, which is fixedly connected to one end of the transmission shaft 403. The adjusting component 5 includes a transmission gear 501, a first driving gear 502 and a second driving gear 503. The first driving gear 502 and the second driving gear 503 are both fixedly sleeved on the rotating shaft 303. The transmission gear 501 can engage with the first driving gear 502 and the second driving gear 503, and the transmission gear 501 can drive the reciprocating screw rod 401 to rotate.
[0038] When the rotating shaft 303 rotates, the first driving gear 502 and the second driving gear 503 are driven to rotate. The transmission gear 501 is initially meshed with the first driving gear 502, and can be meshed with the second driving gear 503 by adjusting the position of the transmission gear 501. Since the first driving gear 502 and the second driving gear 503 have different numbers of teeth, when the transmission gear 501 is meshed with the second driving gear 503, the rotation of the transmission gear 501 can be reduced, thereby reducing the rotation speed of the reciprocating screw rod 401 and the moving speed of the push plate 402.
[0039] Gear meshing is common knowledge and will not be explained here.
[0040] In one embodiment, the adjustment assembly 5 also includes a cylinder 504 and a ring plate 505. The cylinder 504 is fixedly installed on the top of the frame 1, and the output end is fixedly connected to the ring plate 505. The transmission gear 501 is slidably sleeved on the transmission shaft 403 and is rotatably connected to the ring plate 505.
[0041] When the transmission gear 501 needs to be moved, the cylinder 504 is started, and the output end of the cylinder 504 extends out to push the ring plate 505 to move. Since the ring plate 505 is rotationally connected to the transmission gear 501, and the transmission gear 501 is slidingly matched with the rectangular rod 404, the cylinder can push the transmission gear 501 to slide on the rectangular rod 404, so that the transmission gear 501 is out of the meshing range of the first driving gear 502 and meshes with the second driving gear 503.
[0042] In one embodiment, the bearing assembly 2 further includes a mounting shell 203 and a chip collecting chamber 204. The mounting shell 203 is fixedly connected to the outer wall of the chip storage box 201. The chip collecting chamber 204 is fixedly mounted on the top of the mounting shell 203 and has an inclined plate fixedly mounted inside.
[0043] The chip collecting chamber 204 is used to shield the blown waste chips to prevent them from being scattered, and at the same time has a certain collection function, and the inclined plate can dump the collected waste chips into the feed port.
[0044] In one embodiment, a mounting base 6 is fixedly mounted on the top of the frame 1 , and a plurality of screw holes are formed on the top of the mounting base 6 .
[0045] The mounting seat 6 is used to install the tapping machine and the fixing mechanism, and the screw holes are used for bolt connection.
[0046] Working principle:
[0047] When it is necessary to process the parts, the staff first installs the tapping machine and the fixing mechanism on the top of the mounting seat 6, and then places the parts on the top of the supporting top plate 202, fixes the parts through the fixing mechanism, and starts the tapping machine to process the parts. At this time, the motor 301 is started, and the output end of the motor 301 rotates to first drive the rotating shaft 303 to rotate, and when the rotating shaft 303 rotates, it drives the cleaning blade 302, the first driving gear 502 and the second driving gear 503 to rotate. When the cleaning blade 302 rotates, the waste chips generated during the processing of the parts can be blown away, and under the action of the chip collection chamber 204, the waste chips enter the chip storage box 201 to a large extent, so as to avoid the waste chips from accumulating on the surface of the equipment for a long time and affecting the normal processing of the parts, thereby improving the processing efficiency of the parts;
[0048] When the rotating shaft 303 rotates, the rectangular rod 404 and the transmission shaft 403 are driven to rotate through the first driving gear 502 and the transmission gear 501. When the transmission shaft 403 rotates, the reciprocating screw rod 401 is driven to rotate. When the reciprocating screw rod 401 rotates, it is threadedly matched with the push plate 402, and under the limiting effect of the chip storage box 201, the push plate 402 can be driven to reciprocate horizontally in the chip storage box 201, so that the push plate 402 can repeatedly push the collected waste chips, thereby preventing the waste chips from accumulating and flowing out of the feeding port of the chip storage box 201, thereby improving the collection effect of the waste chips;
[0049] When a large amount of waste chips is generated, the staff first turns off the motor 301 and starts the cylinder 504. After the output end of the cylinder 504 extends, it pushes the ring plate 505 to move. Since the ring plate 505 is rotationally connected to the transmission gear 501, and the transmission gear 501 is slidingly matched with the rectangular rod 404, the cylinder can push the transmission gear 501 to slide on the rectangular rod 404, so that the transmission gear 501 is out of the meshing range of the first drive gear 502 and meshes with the second drive gear 503. Since the number of teeth of the first drive gear 502 and the second drive gear 503 are different, the transmission gear 501 can drive the rectangular rod 404, the transmission shaft 403 and the reciprocating screw 401 to reduce the rotation speed, thereby reducing the moving speed of the push plate 402, preventing the waste chips from entering the chip storage box 201 at a faster moving speed of the push plate 402, thereby improving the applicability of the equipment and further improving the collection effect of the waste chips.
[0050] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A slag cleaning device for a ship tapping machine, comprising a frame (1), characterized in that: The top of the frame (1) is provided with a bearing assembly (2) and a cleaning assembly (3); the bearing assembly (2) comprises a chip storage box (201) and a supporting top plate (202); a feeding port is provided on the top of the chip storage box (201); the top of the chip storage box (201) is fixedly connected to the supporting top plate (202), and a pushing assembly (4) is provided inside the chip storage box (201); the cleaning assembly (3) comprises a motor (301) and a cleaning fan blade (302); the motor (301) is driven by the cleaning fan blade (302); The fan blades (302) blow the waste on the top of the supporting top plate (202); the pushing component (4) includes a reciprocating screw (401) and a push plate (402); an adjusting component (5) is arranged between the pushing component (4) and the supporting component (2); the adjusting component (5) can adjust the rotation speed of the reciprocating screw (401) through the cleaning component (3); and the reciprocating screw (401) can drive the push plate (402) to reciprocate in the chip storage box (201).
2. A slag cleaning device for a ship tapping machine according to claim 1, characterized in that: The cleaning assembly (3) further comprises a rotating shaft (303) and a supporting baffle (304); the supporting baffle (304) is fixedly connected to the top of the frame (1); the mounting end of the motor (301) is fixedly connected to one end of the supporting baffle (304); and the two ends of the rotating shaft (303) are respectively fixedly connected to the output end of the motor (301) and the cleaning fan blade (302).
3. A slag cleaning device for a ship tapping machine according to claim 2, characterized in that: The pushing assembly (4) also includes a transmission shaft (403), one end of the reciprocating screw rod (401) is rotatably connected to the inside of the chip storage box (201), and the other end is fixedly connected to the transmission shaft (403), the push plate (402) is sleeved on the reciprocating screw rod (401), the push plate (402) is threadedly connected to the reciprocating screw rod (401), and both ends are in contact with the inner wall of the chip storage box (201), and the other end of the transmission shaft (403) passes through the chip storage box (201) and is rotatably connected to the chip storage box (201).
4. A slag cleaning device for a ship tapping machine according to claim 3, characterized in that: The pushing assembly (4) further comprises a rectangular rod (404), wherein the rectangular rod (404) is fixedly connected to one end of the transmission shaft (403); the adjusting assembly (5) comprises a transmission gear (501), a first driving gear (502) and a second driving gear (503); the first driving gear (502) and the second driving gear (503) are both fixedly sleeved on the rotating shaft (303); the transmission gear (501) can mesh with the first driving gear (502) and the second driving gear (503); and the transmission gear (501) can drive the reciprocating screw rod (401) to rotate.
5. A slag cleaning device for a ship tapping machine according to claim 4, characterized in that: The regulating assembly (5) further comprises a cylinder (504) and a ring-shaped plate (505); the cylinder (504) is fixedly mounted on the top of the frame (1), and an output end is fixedly connected to the ring-shaped plate (505); the transmission gear (501) is slidably sleeved on the transmission shaft (403) and is rotationally connected to the ring-shaped plate (505).
6. A slag cleaning device for a ship tapping machine according to claim 1, characterized in that: The bearing assembly (2) further comprises a mounting shell (203) and a chip collecting chamber (204); the mounting shell (203) is fixedly connected to the outer wall of the chip storage box (201); the chip collecting chamber (204) is fixedly mounted on the top of the mounting shell (203) and has an inclined plate fixedly mounted inside.
7. A slag cleaning device for a ship tapping machine according to claim 1, characterized in that: A mounting seat (6) is fixedly mounted on the top of the frame (1), and a plurality of screw holes are provided on the top of the mounting seat (6).