Universal joint cutting device

By introducing the cutting mechanism controlled by the slide rod and servo motor in the universal joint cutting device, as well as the clamping mechanism of the cylinder and the fixed distance member, the problem of unstable cutting speed is solved, and an efficient and accurate cutting process is achieved, which improves the Cutting efficiency and safety.

CN222269321UActive Publication Date: 2024-12-31ZHEJIANG YUDONG TRANSMISSION CO LTD
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Patent Information

Application Number
CN202421089512.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-31
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing universal joint cutting device cannot stably control the speed of the cutting disk during cutting, which affects the service life and cutting quality of the cutting disk.

Method used

A universal joint cutting device including a cutting mechanism and a clamping mechanism is designed, and a multi-directional cutting of the cutting machine main body is realized through the sliding structure of the slide rod and the moving sleeve. The cutting speed is adjusted by a servo motor, and the cylinder and the distance member are used to adjust the Adjust the clamping force and cutting length to ensure the stability and accuracy of the cutting process.

Benefits of technology

Improves cutting efficiency and quality, enhances the stability and safety of the cutting process, ensures velocity changes in different materials and cutting requirements, and prevents splashes and debris from causing harm to the operator.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222269321U_ABST
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Abstract

The utility model relates to a universal joint cutting device, and belongs to the field of cutting devices, the universal joint cutting device comprises a workbench, a cutting mechanism is arranged on the front face of the workbench, a clamping mechanism is arranged on the front face of the workbench, and the cutting mechanism comprises two sliding rods, two moving sleeves, a connecting frame, a cutting machine main body, a protective cover and a speed adjusting part; the two sliding rods are fixed to the front face of the workbench, the two moving sleeves are slidably connected with the outer sides of the two sliding rods correspondingly, and the connecting frame is fixed to the opposite sides of the two moving sleeves. According to the universal joint cutting device, the cutting mechanism is arranged, and the movable sleeve can slide along the sliding rod. By means of the structure, the cutting machine body can move up and down on the sliding rod, multi-direction cutting is achieved, the speed adjusting part is controlled by the servo motor, rotation of the adjusting screw can be adjusted, then the cutting speed is changed, and the cutting speed can be accurately adjusted according to different cutting requirements through the design.
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Description

Technical Field

[0001] The present application relates to the technical field of cutting devices, and in particular to a universal joint cutting device. Background Art

[0002] Universal joints are mechanical parts that realize variable-angle power transmission. They are used in positions where the direction of the transmission axis needs to be changed. They are the "joint" parts of the universal transmission device of the automobile drive system. The combination of universal joints and drive shafts is called a universal joint transmission device. In front-engine rear-wheel drive vehicles, the universal joint transmission device is installed between the transmission output shaft and the input shaft of the drive axle final reducer; while front-engine front-wheel drive vehicles omit the drive shaft, and the universal joint is installed between the front axle half shaft and the wheel, which is responsible for both driving and steering. When processing universal joints, the raw materials need to be cut first.

[0003] After searching, a steel fixed cutting device disclosed in the Chinese patent document publication number: (CN213888464U) includes a semicircular protective shell, a movable seat and a base, a motor is installed on the side of the semicircular protective shell, a cutting disk driven by the motor is arranged in the semicircular protective shell, the movable seat is slidably connected to the first groove of the base through a pulley, and the slide bar is slidably connected to the first limit groove; a second groove is arranged in the middle part of the upper end of the movable seat, a main screw rod and a secondary screw rod are arranged in the second groove, and several groups of right clamping plates and left clamping plates are respectively threaded through the main screw rod and the secondary screw rod. The beneficial effect of the utility model is that up to three steels of the same model can be clamped at the same time. Since the right clamping plate and the left clamping plate are both provided with arc surfaces and planes, different types of steels can be clamped. The cutting groove is located directly below the cutting disk, which can collect high-temperature debris generated when cutting steel, facilitate sanitary management, and prevent staff from being scalded.

[0004] Although the cutting disc disclosed in this patent can be used to cut steel, the device uses a motor to drive the cutting disc to rotate, and at the same time presses the cutting disc with a handle to cut the material. During cutting, the cutting speed of the cutting disc cannot be stably controlled, which not only affects the service life of the cutting disc, but also affects the cutting quality. Utility Model Content

[0005] In response to the shortcomings of the prior art, the present application provides a universal joint cutting device with the advantages of high cutting efficiency, and solves the problem that the cutting speed of the cutting disc cannot be stably controlled during cutting, which not only affects the service life of the cutting disc, but also affects the cutting quality.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a universal joint cutting device, comprising a workbench, a cutting mechanism is provided on the front of the workbench, and a clamping mechanism is provided on the front of the workbench;

[0007] The cutting mechanism includes two sliding bars, two movable sleeves, a connecting frame, a cutting machine body, a protective cover and a speed regulating component. The two sliding bars are fixed to the front side of the workbench, and the two movable sleeves are respectively slidably connected to the outer sides of the two sliding bars. The connecting frame is fixed between the opposite sides of the two movable sleeves, and the cutting machine body is fixed between the upper and lower inner walls of the connecting frame. The protective cover is fixed to the inner wall of the connecting frame and is located above the cutting machine body. The speed regulating component is arranged at the top end of the right sliding bar to control and adjust the cutting speed of the cutting machine body.

[0008] By adopting this technical solution, the convenience and efficiency of operation are improved, while the accuracy and safety of the cutting process are guaranteed.

[0009] Furthermore, the speed regulating component includes a connecting plate, an adjusting screw, an adjusting block and a servo motor. The connecting plate is fixed to the top end of the right sliding rod, and the two ends of the adjusting screw are rotatably connected to the side of the connecting plate opposite to the workbench through bearings. The adjusting block is threadedly connected to the outside of the adjusting screw, and the adjusting block is fixedly connected to the outside of the right movable sleeve. The servo motor is fixed to the front side of the connecting plate, and the outside of the servo motor output shaft is fixedly connected to the adjusting screw.

[0010] By adopting this technical solution, the speed changes required for different materials and cutting can be met, thereby improving cutting quality and efficiency.

[0011] Furthermore, a cutting base is fixed between opposite sides of the two sliding rods.

[0012] By adopting this technical solution, the stability and load-bearing capacity of the entire cutting mechanism are enhanced, making the cutting process smoother and more precise.

[0013] Furthermore, a controller is fixed on the front of the workbench, and the protective cover is semicircular.

[0014] By adopting this technical solution, it is possible to effectively prevent splashes and fragments during the cutting process from causing harm to operators, thereby improving work safety.

[0015] Furthermore, the clamping mechanism includes two guide wheels, a clamping seat, two connecting boxes, two cylinders, a clamping block and a distance piece. The two guide wheels are fixed to the front of the workbench, the clamping seat is fixed to the front of the workbench and below the two guide wheels, the two connecting boxes are respectively fixed to the left and right sides of the clamping seat, the two cylinders are respectively fixed to the inner walls of the two connecting boxes, the clamping block is fixed to the outer sides of the output shafts of the two cylinders, and the distance piece is arranged at the bottom of the front of the workbench to adjust the cutting length by a fixed distance.

[0016] By adopting this technical solution, an adjustable clamping force is provided, while the distance piece ensures precise control of the cutting length.

[0017] Furthermore, the distance piece includes a fixed plate, a distance screw and a distance plate, the fixed plate is fixed to the bottom of the front side of the workbench, an adjusting screw hole is opened on the lower surface of the fixed plate, and the distance screw is threadedly connected to the inner wall of the adjusting screw hole, and the lower surface of the distance plate is rotatably connected to the top end of the distance screw through a bearing.

[0018] By adopting this technical solution, the operator can easily adjust the cutting length.

[0019] Furthermore, a hand wheel is fixed to the bottom end of the fixed-distance screw rod, and a clamping groove is provided on the side of the clamping seat opposite to the clamping pressure block.

[0020] By adopting this technical solution, the position of the fixed-distance screw can be accurately controlled by rotating the hand wheel, thereby achieving accurate control of the cutting length.

[0021] Furthermore, two slide rails are fixed on the front of the workbench, two slide grooves are provided on the lower surface of the distance plate, and the distance plate is slidably connected to the outer sides of the two slide rails through the two slide grooves.

[0022] By adopting this technical solution, the movement of the distance plate is made smoother and more precise, which helps to improve the precision and repeatability of cutting.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] 1. The universal joint cutting device is provided with a cutting mechanism, and the movable sleeve can slide along the slide bar. This structure enables the cutting machine body to move up and down on the slide bar to achieve multi-directional cutting. The speed regulating part can adjust the rotation of the adjusting screw through the control of the servo motor, thereby changing the cutting speed. This design allows the cutting speed to be accurately adjusted according to different cutting requirements.

[0025] 2. The universal joint cutting device is provided with a clamping mechanism. By controlling the extension and retraction of the cylinder, the clamping force of the clamping block on the object to be cut can be adjusted to ensure that the object will not move during the cutting process. The distance piece is used to adjust the cutting length. By rotating the hand wheel, the position of the distance screw can be adjusted, thereby changing the distance between the distance plate and the clamping seat, thereby achieving precise cutting length control to meet the requirements of cutting of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of this application;

[0027] Figure 2 This is a front view of the cutting mechanism for this application;

[0028] Figure 3 This is a schematic diagram of the clamping mechanism for this application;

[0029] Figure 4 This is a front view of the clamping mechanism of this application;

[0030] Figure 5 This is a schematic diagram of the distance piece for this application.

[0031] In the figure: 1. workbench; 2. cutting mechanism; 21. slide bar; 22. movable sleeve; 23. connecting frame; 24. cutting machine body; 25. protective cover; 26. speed regulating part; 261. connecting plate; 262. adjusting screw; 263. adjusting block; 264. servo motor; 27. cutting base; 3. clamping mechanism; 31. guide wheel; 32. clamping seat; 33. connecting box; 34. cylinder; 35. clamping pressure block; 36. distance piece; 361. fixing plate; 362. distance screw; 363. distance plate. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0033] See also Figure 1 A universal joint cutting device in this embodiment includes a workbench 1, a cutting mechanism 2 is provided on the front side of the workbench 1, and a clamping mechanism 3 is provided on the front side of the workbench 1.

[0034] See also Figure 2In order to control the cutting of the universal joint, the cutting mechanism 2 in this embodiment includes two slide bars 21, two movable sleeves 22, a connecting frame 23, a cutting machine body 24, a protective cover 25 and a speed regulating member 26. The two slide bars 21 are fixed to the front of the workbench 1, and the two movable sleeves 22 are respectively slidably connected to the outer sides of the two slide bars 21. The movable sleeves 22 can slide along the slide bars 21. This structure enables the cutting machine body 24 to move up and down on the slide bars 21 to achieve multi-directional cutting. The connecting frame 23 is fixed between the opposite sides of the two movable sleeves 22, and the cutting machine body 24 is connected to the connecting frame 23. The connecting frame 23 is fixed between the inner walls on the upper and lower sides, and the connecting frame 23 is fixed on the opposite side of the two movable sleeves 22 to provide a stable support platform for the cutting machine body 24. The protective cover 25 is fixed to the inner wall of the connecting frame 23 and is located above the cutting machine body 24. The cutting machine body 24 is fixed on the inner wall of the connecting frame 23 to ensure stability during the cutting process. The protective cover 25 is installed above the cutting machine body 24 to protect the operator from splashes that may be generated during the cutting process. The speed regulating part 26 is set at the top of the right sliding bar 21 to control and adjust the cutting speed of the cutting machine body 24.

[0035] The speed regulating component 26 includes a connecting plate 261, an adjusting screw 262, an adjusting block 263 and a servo motor 264. The connecting plate 261 is fixed to the top end of the right sliding rod 21. The two ends of the adjusting screw 262 are rotatably connected to the side of the connecting plate 261 opposite to the workbench 1 through bearings. The adjusting block 263 is threadedly connected to the outer side of the adjusting screw 262, and the adjusting block 263 is fixedly connected to the outer side of the right movable sleeve 22. The servo motor 264 is fixed to the front side of the connecting plate 261, and the outer side of the output shaft of the servo motor 264 is fixedly connected to the adjusting screw 262. The speed regulating component 26 can adjust the rotation of the adjusting screw 362 through the control of the servo motor 264, thereby changing the cutting speed. Such a design allows the cutting speed to be accurately adjusted according to different cutting requirements.

[0036] In this embodiment, a cutting base 27 is fixed between opposite sides of the two slide bars 21, a controller is fixed on the front of the workbench 1, and the protective cover 25 is semicircular.

[0037] See also Figure 3-5In order to clamp the universal joint cutting at a fixed distance, the clamping mechanism 3 in this embodiment includes two guide wheels 31, a clamping seat 32, two connection boxes 33, two cylinders 34, a clamping pressure block 35 and a distance piece 36. The two guide wheels 31 are fixed to the front of the workbench 1, and the clamping seat 32 is fixed to the front of the workbench 1 and below the two guide wheels 31. The function of the guide wheel 31 is to guide the object to be cut to ensure its stability during the cutting process. The two connection boxes 33 are respectively connected to the left and right sides of the clamping seat 32. The two cylinders 34 are fixed on the inner walls of the two connecting boxes 33 respectively, and the clamping blocks 35 are fixed on the outer sides of the output shafts of the two cylinders 34. The two cylinders 34 are fixed on the inner walls of the connecting boxes 33 respectively, and the clamping blocks 35 are fixed on the output shafts of the cylinders 34. By controlling the extension and contraction of the cylinders 34, the clamping force of the clamping blocks 35 on the object to be cut can be adjusted to ensure that the object will not move during the cutting process. The distance piece 36 is set at the bottom of the front side of the workbench 1 to adjust the cutting length by a fixed distance.

[0038] The distance piece 36 includes a fixed plate 361, a distance screw 362 and a distance plate 363. The fixed plate 361 is fixed to the bottom of the front side of the workbench 1. An adjusting screw hole is provided on the lower surface of the fixed plate 361, and the distance screw 362 is threadedly connected to the inner wall of the adjusting screw hole. The distance piece 36 is used to adjust the cutting length. By rotating the hand wheel, the position of the distance screw 362 can be adjusted, thereby changing the distance between the distance plate 363 and the clamping seat 32 to achieve precise cutting length control. The lower surface of the distance plate 363 is rotatably connected to the top end of the distance screw 362 through a bearing.

[0039] In this embodiment, a handwheel is fixed to the bottom end of the distance screw 362, and a clamping groove is provided on the side opposite to the clamping seat 32 and the clamping block 35. Two slide rails are fixed to the front of the workbench 1, and two slide grooves are provided on the lower surface of the distance plate 363. The distance plate 363 is slidably connected to the outer sides of the two slide rails through the two slide grooves, and the distance plate 363 is slidably connected to the slide rails through the slide grooves. In this way, the position of the distance plate 363 can be adjusted as needed before cutting to meet the cutting requirements of different lengths.

[0040] The working principle of the above embodiment is:

[0041] (1) When the universal joint is used for controlled cutting, the movable sleeve 22 can slide along the slide bar 21. This structure enables the cutting machine body 24 to move up and down on the slide bar 21 to achieve multi-directional cutting. The connecting frame 23 is fixed on the opposite side of the two movable sleeves 22 to provide a stable support platform for the cutting machine body 24. The cutting machine body 24 is fixed on the inner wall of the connecting frame 23 to ensure stability during the cutting process. The protective cover 25 is installed above the cutting machine body 24 to protect the operator from splashes that may be generated during the cutting process. The speed regulating part 26 can adjust the rotation of the adjusting screw 362 through the control of the servo motor 264, thereby changing the cutting speed. This design allows the cutting speed to be accurately adjusted according to different cutting requirements.

[0042] (2) When the universal joint is used for distance clamping, the guide wheel 31 guides the object to be cut to ensure its stability during the cutting process. The two cylinders 34 are fixed on the inner wall of the connecting box 33 respectively. The clamping block 35 is fixed on the output shaft of the cylinder 34. By controlling the extension and contraction of the cylinder 34, the clamping force of the clamping block 35 on the object to be cut can be adjusted to ensure that the object does not move during the cutting process. The distance piece 36 is used to adjust the cutting length. By rotating the hand wheel, the position of the distance screw 362 can be adjusted, thereby changing the distance between the distance plate 363 and the clamping seat 32 to achieve precise cutting length control. The distance plate 363 is slidably connected to the slide rail through a slide groove. In this way, the position of the distance plate 363 can be adjusted as needed before cutting to meet the requirements of cutting of different lengths.

Claims

1. A universal joint cutting device, comprising a workbench (1), characterized in that: A cutting mechanism (2) is provided on the front of the workbench (1), and a clamping mechanism (3) is provided on the front of the workbench (1); The cutting mechanism (2) comprises two slide bars (21), two movable sleeves (22), a connecting frame (23), a cutting machine body (24), a protective cover (25) and a speed regulating member (26). The two slide bars (21) are fixed to the front side of the workbench (1). The two movable sleeves (22) are respectively slidably connected to the outer sides of the two slide bars (21). The connecting frame (23) is fixed between the opposite sides of the two movable sleeves (22). The cutting machine body (24) is fixed between the inner walls of the upper and lower sides of the connecting frame (23). The protective cover (25) is fixed to the inner wall of the connecting frame (23) and is located above the cutting machine body (24). The speed regulating member (26) is arranged at the top end of the right slide bar (21) to control and adjust the cutting speed of the cutting machine body (24).

2. A universal joint cutting device according to claim 1, characterized in that: The speed regulating member (26) comprises a connecting plate (261), an adjusting screw (262), an adjusting block (263) and a servo motor (264); the connecting plate (261) is fixed to the top end of the right sliding rod (21); both ends of the adjusting screw (262) are rotatably connected to the side of the connecting plate (261) opposite to the workbench (1) via bearings; the adjusting block (263) is threadedly connected to the outside of the adjusting screw (262); the adjusting block (263) is fixedly connected to the outside of the right moving sleeve (22); the servo motor (264) is fixed to the front side of the connecting plate (261); and the outside of the output shaft of the servo motor (264) is fixedly connected to the adjusting screw (262).

3. A universal joint cutting device according to claim 1, characterized in that: A cutting base (27) is fixed between opposite sides of the two sliding rods (21).

4. A universal joint cutting device according to claim 1, characterized in that: A controller is fixed on the front of the workbench (1), and the protective cover (25) is semicircular.

5. A universal joint cutting device according to claim 1, characterized in that: The clamping mechanism (3) comprises two guide wheels (31), a clamping seat (32), two connection boxes (33), two cylinders (34), a clamping pressure block (35) and a distance piece (36). The two guide wheels (31) are fixed to the front side of the workbench (1), the clamping seat (32) is fixed to the front side of the workbench (1) and below the two guide wheels (31), the two connection boxes (33) are respectively fixed to the left and right sides of the clamping seat (32), the two cylinders (34) are respectively fixed to the inner walls of the two connection boxes (33), the clamping pressure block (35) is fixed to the outer sides of the output shafts of the two cylinders (34), and the distance piece (36) is arranged at the bottom of the front side of the workbench (1) to adjust the cutting length by a fixed distance.

6. A universal joint cutting device according to claim 5, characterized in that: The distance member (36) comprises a fixing plate (361), a distance screw (362) and a distance plate (363); the fixing plate (361) is fixed to the bottom of the front side of the workbench (1); an adjusting screw hole is provided on the lower surface of the fixing plate (361); the distance screw (362) is threadedly connected to the inner wall of the adjusting screw hole; and the lower surface of the distance plate (363) is rotatably connected to the top end of the distance screw (362) via a bearing.

7. A universal joint cutting device according to claim 6, characterized in that: A hand wheel is fixed to the bottom end of the fixed-distance screw rod (362), and a clamping groove is formed on one side of the clamping seat (32) opposite to the clamping pressure block (35).

8. A universal joint cutting device according to claim 6, characterized in that: Two slide rails are fixed on the front of the workbench (1), two slide grooves are provided on the lower surface of the distance plate (363), and the distance plate (363) is slidably connected to the outer sides of the two slide rails through the two slide grooves.