Four-station rotary table indexing device

By designing a four-station turntable indexing device, the installation of the cam divider is simplified and the precise positioning ability of the workpiece is improved, and the problems of easy wear and complex installation of the cam divider are solved, achieving more efficient workpiece forming and rotation accuracy.

CN222269575UActive Publication Date: 2024-12-31SUZHOU ZHONGCUI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420941202.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-05
Publication Date
2024-12-31
Estimated Expiration
2034-05-05

AI Technical Summary

Technical Problem

Existing cam dividers are prone to wear, resulting in difficulty in regular inspection and precise positioning, affecting the rotation and molding accuracy of the workpiece, and are complex in installation and high in cost.

Method used

A four-station rotary table indexing device is designed, including a hollow rotary platform, a bottom mounting plate, a small top table mechanism and a heating and shaping mechanism. The hollow rotary platform is driven by a servo motor to realize the equidistance and equal angle installation of the four stations. Equipped with material testing mechanism, load bearing mechanism and heating and shaping mechanism to simplify installation and improve precise positioning capabilities.

Benefits of technology

During the rotation process of the four-station turntable device, each station does not interfere with each other, simplifies the installation process, reduces costs, and ensures the precise positioning and rotation accuracy of the workpiece through the lifting mechanism and the heating and shaping mechanism.

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Abstract

The utility model relates to the technical field of mechanical numerical control, in particular to a four-station rotary table dividing device, which comprises a hollow rotating platform and a bottom mounting plate, the hollow rotating platform is mounted on the bottom mounting plate, a small top table mechanism is mounted at the upper end of the hollow rotating platform, a station table is mounted on the small top table mechanism, and the station table is mounted on the bottom mounting plate. The station tables comprise the first station table, the second station table, the third station table and the fourth station table. The four-station rotary table is arranged in the indexing mechanism, in the rotating process, the four stations work at the same time and do not interfere with one another, after the last station completes the action, a signal is sent out, the servo motor is used for indexing one side and rotating by 90 degrees, and compared with a cam indexer of a common indexing mechanism, four-station segmentation installation is simple, and the operation is convenient. And the cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical numerical control, in particular to a four-station turntable indexing device. Background Art

[0002] The conventional indexing mechanism is a cam divider. Generally, cam dividers are relatively expensive and complicated to install. Currently, the most commonly used indexing mechanism uses cam dividers as its components. The cam divider relies on the coaxial cam on the input shaft and the indexing plate with evenly distributed needle bearings on the output shaft to mesh vertically without gaps. The curved segment of the cam profile surface drives the needle bearings on the indexing plate to drive the indexing plate to rotate, and the straight segment makes the indexing plate stationary and self-locking in position.

[0003] The prior art also has the following defects during use:

[0004] Most of the existing dividing mechanisms are cam dividers. However, because the cam dividers themselves are easy to wear, in order to maintain product quality, the cam dividers must be inspected regularly to prevent the loss of accuracy due to wear. Without lifting, the precise positioning and rotation of the workpiece cannot be achieved, which is not conducive to the work.

[0005] In view of this, we propose a four-station turntable indexing device to solve the existing problems. Utility Model Content

[0006] The purpose of the utility model is to provide a four-station turntable indexing device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a four-station turntable indexing device, comprising a hollow rotating platform and a bottom mounting plate, the bottom mounting plate being mounted with the hollow rotating platform, a small top platform mechanism being mounted on the upper end of the hollow rotating platform, a station platform being mounted on the small top platform mechanism, the station platform comprising a first station platform, a second station platform, a third station platform and a fourth station platform, a material detection mechanism being mounted near the first station platform, a bearing mechanism being mounted near the third station platform, and a heating and shaping mechanism being mounted near the fourth station platform.

[0008] Preferably, the heating and shaping mechanism includes a column, the lower end of the column is connected to a rotating shaft support seat, the lower end of the rotating shaft support seat is installed with a rotating shaft support base plate, the upper end of the column is installed with a lifting cylinder mounting block, the lifting cylinder is installed on the lifting cylinder mounting block, the lifting cylinder is connected to a large table plate, a small table plate is installed at the lower end of the large table plate, and a heating rod is installed between the large table plate and the small table plate.

[0009] Preferably, a lifting mechanism is installed at the lower end of the bottom mounting plate, and a small lifting platform mechanism is connected to the upper end of the lifting mechanism.

[0010] Preferably, a servo motor is installed at the lower end of the bottom mounting plate, and the servo motor is upwardly connected to a hollow rotating platform.

[0011] Preferably, the first work station, the second work station, the third work station and the fourth work station are installed on the small top platform mechanism at equal distances and angles, and the first work station is the detection position, the second work station is the waiting position, the third work station is the forming position, and the fourth work station is the shaping position.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model arranges a four-station turntable in the indexing mechanism. During the rotation process, the four stations work simultaneously without interfering with each other. After the last station completes the action, a signal is sent, and the servo motor rotates 90 degrees on one side of the indexing. Compared with the cam divider of the ordinary indexing mechanism, the four-station divider is simple to install and saves cost. In addition, a lifting mechanism is arranged, which can well ensure the accurate positioning and rotation of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the small top platform mechanism;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the heating and shaping mechanism.

[0017] In the figure: 1. hollow rotating platform; 2. bottom mounting plate; 3. small jacking mechanism; 4. heating and shaping mechanism; 5. bearing mechanism; 6. lifting mechanism; 7. material detection mechanism; 8. servo motor; 9. work station; 401. column; 402. shaft support seat; 403. shaft support base plate; 404. lifting cylinder mounting block; 405. small table; 406. large table; 407. heating rod; 408. lifting cylinder; 901. first work station; 902. second work station; 903. third work station; 904. fourth work station. DETAILED DESCRIPTION

[0018] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0019] Embodiment 1

[0020] like Figure 1 , Figure 2 and Figure 3As shown, a four-station turntable indexing device proposed by the utility model includes a hollow rotating platform 1 and a bottom mounting plate 2, the hollow rotating platform 1 is installed on the bottom mounting plate 2, a small top platform mechanism 3 is installed on the upper end of the hollow rotating platform 1, the small top platform mechanism 3 is used to install the entire station platform 9, the station platform 9 is installed on the small top platform mechanism 3, the station platform 9 includes a first station platform 901, a second station platform 902, a third station platform 903 and a fourth station platform 904, a material detection mechanism 7 is installed near the first station platform 901, the material detection mechanism 7 detects the presence of material through a group of photoelectric, a The photoelectric signal is transmitted, and the other is received. If a product blocks the signal reception, it means there is material, otherwise there is no material. A bearing mechanism 5 is installed near the third workstation 903. The bearing mechanism 5 is used to bear the force from above. A heating and shaping mechanism 4 is installed near the fourth workstation 904. The heating and shaping mechanism 4 energizes the heating rod 407 to make the lifting cylinder 408 descend, so that the formed product can be installed again in the shape of the imitation and finalized. If there is a deviation in the position, it can be adjusted front, back, left, and right through the adjustment hole, and the up and down can be adjusted through the limit screws of the cylinder.

[0021] Furthermore, the heating and shaping mechanism 4 includes a column 401, the lower end of the column 401 is connected to a rotating shaft support seat 402, the lower end of the rotating shaft support seat 402 is installed with a rotating shaft support base plate 403, the upper end of the column 401 is installed with a lifting cylinder mounting block 404, the lifting cylinder mounting block 404 is installed with a lifting cylinder 408, the lifting cylinder 408 is connected to a large table plate 406, a small table plate 405 is installed at the lower end of the large table plate 406, a heating rod 407 is installed between the large table plate 406 and the small table plate 405, the rotating shaft support seat 402 and the column 401 are used to install the entire heating and shaping mechanism 4, and the heating rod 407 can shape the material on the work station 9 by lifting and lowering the lifting cylinder 408.

[0022] Furthermore, a lifting mechanism 6 is installed at the lower end of the bottom mounting plate 2 , and a small platform mechanism 3 is connected to the upper end of the lifting mechanism 6 . The lifting mechanism 6 is used to push out the small platform to facilitate the insertion of the supporting mechanism 5 .

[0023] Furthermore, a servo motor 8 is installed at the lower end of the bottom mounting plate 2 , and the servo motor 8 is upwardly connected to the hollow rotating platform 1 , so that the servo motor 8 can drive the hollow rotating platform 1 to rotate.

[0024] Furthermore, the first workstation 901, the second workstation 902, the third workstation 903 and the fourth workstation 904 are installed at equal distances and angles on the small top platform mechanism 3, and the first workstation 901 is the detection position, the second workstation 902 is the waiting position, the third workstation 903 is the forming position, and the fourth workstation 904 is the shaping position. The four workstations work without disturbing each other, and each is installed at equal angles and distances on the small top platform mechanism 3.

[0025] The working principle of the four-station turntable indexing device based on the first embodiment is: multiple groups of materials are placed on the station table 9, the materials on the first station table 901 are detected by the material detection mechanism 7, the heating and shaping mechanism 4 energizes the heating rod 407 to make the cylinder descend, so that the formed product is shaped again according to the imitation appearance, the lifting mechanism 6 ejects the small ejector mechanism 3 to facilitate the insertion of the supporting mechanism 5, and the supporting mechanism 5 is used to bear the force from above. The four stations work simultaneously without interfering with each other. After the last station completes the action, a signal is sent, and the servo motor 8 indexes one side and rotates 90 degrees.

[0026] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A four-station turntable indexing device, comprising a hollow rotating platform (1) and a bottom mounting plate (2), characterized in that: A hollow rotating platform (1) is installed on the bottom mounting plate (2); a small top platform mechanism (3) is installed on the upper end of the hollow rotating platform (1); a work station (9) is installed on the small top platform mechanism (3); the work station (9) comprises a first work station (901), a second work station (902), a third work station (903) and a fourth work station (904); a material detection mechanism (7) is installed near the first work station (901); a bearing mechanism (5) is installed near the third work station (903); and a heating and shaping mechanism (4) is installed near the fourth work station (904).

2. A four-station turntable indexing device according to claim 1, characterized in that: The heating and shaping mechanism (4) comprises a column (401), the lower end of the column (401) is connected to a rotating shaft support seat (402), the lower end of the rotating shaft support seat (402) is installed with a rotating shaft support base plate (403), the upper end of the column (401) is installed with a lifting cylinder mounting block (404), the lifting cylinder (408) is installed on the lifting cylinder mounting block (404), the lifting cylinder (408) is connected to a large table plate (406), the lower end of the large table plate (406) is installed with a small table plate (405), and a heating rod (407) is installed between the large table plate (406) and the small table plate (405).

3. A four-station turntable indexing device according to claim 1, characterized in that: A lifting mechanism (6) is installed at the lower end of the bottom mounting plate (2), and a small lifting platform mechanism (3) is connected to the upper end of the lifting mechanism (6).

4. A four-station turntable indexing device according to claim 1, characterized in that: A servo motor (8) is installed at the lower end of the bottom mounting plate (2), and the servo motor (8) is connected upward to a hollow rotating platform (1).

5. The four-station turntable indexing device according to claim 1, characterized in that: The first workstation (901), the second workstation (902), the third workstation (903) and the fourth workstation (904) are installed on the small top platform mechanism (3) at equal distances and angles, and the first workstation (901) is a detection position, the second workstation (902) is a waiting position, the third workstation (903) is a molding position, and the fourth workstation (904) is a shaping position.