Cylinder cover polishing device

By introducing a grinding treatment mechanism and cleaning mechanism into the cylinder head grinding device, a turntable and grinding cutter driven by a servo motor is used for coarse and fine grinding, and cleaning debris through high-pressure airflow and electric heating wire, the long grinding time in the prior art is solved. , the problems of low accuracy and difficult debris cleaning have improved the grinding efficiency and effect of the cylinder head.

CN222269627UActive Publication Date: 2024-12-31SUZHOU JIANGLEI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421052793.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-31
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing cylinder head grinding device has the problem of long grinding time and low grinding accuracy, and it is impossible to perform dual-mode rough grinding and fine grinding operations, and it is impossible to clean up the debris produced after grinding.

Method used

A cylinder head grinding device is designed, including a grinding treatment mechanism and a cleaning mechanism. The grinding treatment mechanism is composed of a servo motor, a turntable, a boss, a grinding block, and a grinding milling cutter. The grinding block is roughly polished and the grinding milling cutter is carried out. Milling and grinding, cleaning mechanism uses high-pressure airflow and electric heating wire to clean the surface of debris.

Benefits of technology

The dual treatment of rough and fine grinding of the cylinder head is realized, which improves the grinding efficiency and effect. Through the combination of high-pressure airflow and electric heating wire, the surface debris and impurities are cleaned up, and the product quality after grinding is improved.

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Abstract

The utility model discloses a cylinder cover polishing device, which belongs to the technical field of cylinder cover polishing, and comprises a bottom plate and a support frame, the bottom of the support frame is provided with a movable screw rod module, the movable end of the movable screw rod module is fixedly connected with a top plate, and the top of the top plate is provided with four groups of electric push rods. The bottom of the electric push rod is fixedly connected with a mounting plate, a polishing treatment mechanism is arranged in the middle of the mounting plate, a cleaning mechanism is arranged on one side of the mounting plate, and a cleaning mechanism is arranged on the other side of the mounting plate. In the process, firstly, rough polishing treatment can be conducted on protruding parts, oil stains, impurities and the like on the surface of the cylinder cover cylinder body through the polishing sand block, then milling polishing treatment is conducted on the surface of the cylinder cover cylinder body through the polishing milling cutter, and therefore rough polishing and fine polishing treatment can be conducted on the cylinder cover cylinder body; and the grinding effect and efficiency of the cylinder cover cylinder body are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cylinder head grinding, in particular to a cylinder head grinding device. Background Art

[0002] The cylinder head is one of the key components of the engine. It has multiple functions and characteristics. Its main function is to seal the cylinder. The cylinder head and the piston together form a combustion space to ensure that the combustion process is carried out in a closed environment and prevent gas leakage, thereby ensuring the normal operation of the engine. The engine cylinder is prone to sealing problems after long-term operation, so the end face of the cylinder head needs to be polished to improve the smoothness of the cylinder head surface and eliminate tiny pits and uneven areas, thereby enhancing the sealing of the cylinder.

[0003] The existing cylinder head, as the sealing cover of the cylinder, has high requirements for the smoothness and flatness of the mating surface. The mating surface of the cylinder head formed by casting is difficult to meet the assembly requirements. The cylinder head is large in size and heavy in weight. The labor intensity of manual grinding is high and the production efficiency is low. Mechanical grinding and clamping are difficult to position. High-temperature grinding not only shortens the life of the grinding device, but also reduces the processing quality and affects the product quality.

[0004] The existing patent (publication number: CN207139478U) is a ductile iron cylinder head grinding device. The ductile iron cylinder head grinding device is easy to use and simple to operate. The cylinder head is fixed by a block to ensure the stability of the cylinder head grinding process. The method of circumferential grinding along the matching surface of the cylinder head is adopted to avoid local high temperature affecting the processing effect. A cooling device is also provided to cool the cylinder head before and after grinding to ensure the service life of the cylinder head.

[0005] In view of the above problems, existing patents have provided solutions, but the existing cylinder head grinding device has the problem of long time and low grinding precision when grinding the cylinder head through the grinding block. It is not possible to perform rough grinding and fine grinding on the cylinder head, and it is not possible to clean the debris generated after grinding.

[0006] Therefore, a cylinder head grinding device is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a cylinder head grinding device, which can solve the problems of the existing cylinder head grinding device that the grinding of the cylinder head by means of a grinding block takes a long time and has low grinding accuracy, is unable to perform a dual grinding operation of rough grinding and fine grinding on the cylinder head, and is unable to clean up the debris generated after grinding.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cylinder head grinding device, comprising a bottom plate and a support frame, a movable screw module is arranged at the bottom of the support frame, a movable end of the movable screw module is fixedly connected to a top plate, four groups of electric push rods are arranged on the top of the top plate, a mounting plate is fixedly connected to the bottom of the electric push rod, a grinding processing mechanism is arranged in the middle of the mounting plate, a cleaning mechanism is arranged on one side of the mounting plate, and a cleaning mechanism is arranged on the other side of the mounting plate;

[0009] The grinding processing mechanism includes a servo motor, a turntable, a boss, a grinding block, a mounting frame and a grinding milling cutter. The servo motor is bolted to the top surface of the mounting plate, the output end of the servo motor extends to the bottom of the mounting plate, the turntable is fixedly connected to the output end of the servo motor, the four bosses are arranged on the side wall of the turntable and are arranged at equal intervals, the grinding block is bolted to the side wall of the boss, the four mounting frames are fixedly connected to the side wall of the turntable, and the grinding milling cutter is bolted to the middle of the mounting frame.

[0010] Preferably, the cleaning mechanism includes an air pump, an air outlet pipe and an air outlet head, the air pump is bolted to the top of the mounting plate, the air outlet pipe is fixedly connected to the output end of the air pump, the air outlet pipe is located below the mounting plate, and a plurality of the air outlet heads are arranged on the side wall of the air outlet pipe.

[0011] Preferably, the cleaning mechanism includes a liquid storage tank, a liquid supply pump, a liquid outlet pipe and a liquid outlet nozzle, the liquid storage tank is arranged on the top of the mounting plate, the liquid supply pump is bolted to the top of the mounting plate and the input end is connected to the liquid storage tank, the liquid outlet pipe is fixedly connected to the output end of the liquid supply pump, a plurality of liquid outlet nozzles are arranged on the side wall of the liquid outlet pipe, and the liquid outlet pipe is located below the mounting plate.

[0012] Preferably, an electric heating wire is arranged in the middle of the air outlet pipe, and the electric heating wire is arranged in a spiral shape.

[0013] Preferably, the end surface of the grinding milling cutter is located below the end surface of the grinding sand block.

[0014] Preferably, a limit ring is bolted on the top surface of the turntable, a limit cover is bolted on the bottom surface of the mounting plate, and the limit ring is connected to a bearing of the limit cover.

[0015] Preferably, four threaded racks are fixedly connected to the top surface of the base plate, an extrusion rod is threadedly connected to the middle of the threaded rack, a positioning plate is fixedly connected to the output end of the extrusion rod, and the middle parts of the four positioning plates are arranged on the cylinder head body.

[0016] Preferably, two guide rods are fixedly connected to the bottom surface of the support frame, and four guide blocks are fixedly connected to the top of the top plate, and the guide blocks are movably connected to the guide rods.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with a grinding processing mechanism. In this process, the raised parts, oil stains and impurities on the surface of the cylinder head body can be roughly ground by a grinding block, and then the surface of the cylinder head body can be milled and ground by a grinding milling cutter. In this way, the cylinder head body can be roughly and finely ground, thereby improving the grinding effect and efficiency of the cylinder head body.

[0019] 2. The present application is provided with a cleaning mechanism, which can deliver high-pressure airflow to the surface of the polished cylinder head body. The high-pressure airflow blows out and cleans impurities and debris on the surface of the cylinder head body, thereby improving the polishing effect of the cylinder head body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 It is a left view of the utility model;

[0023] Figure 3 For this utility model Figure 2 The three-dimensional cross-section view at AA in the middle;

[0024] Figure 4 It is a cross-sectional schematic diagram of the cleaning mechanism and the washing mechanism of the utility model;

[0025] Figure 5 This is a structural view of the guide rod and guide block of the utility model;

[0026] Figure 6 This is a structural view of the boss, grinding sand block, mounting frame and grinding milling cutter of the utility model.

[0027] Description of reference numerals:

[0028] 1. Bottom plate; 2. Support frame; 3. Moving screw rod module; 4. Top plate; 5. Electric push rod; 6. Mounting plate; 7. Grinding mechanism; 8. Cleaning mechanism; 9. Cleaning mechanism; 71. Servo motor; 72. Turntable; 73. Boss; 74. Grinding sand block; 75. Mounting frame; 76. Grinding milling cutter; 81. Air pump; 82. Air outlet pipe; 83. Air outlet head; 91. Liquid storage tank; 92. Liquid supply pump; 93. Liquid outlet pipe; 94. Liquid outlet nozzle; 10. Electric heating wire; 11. Limiting ring; 12. Limiting cover; 13. Threaded rack; 14. Extrusion rod; 15. Positioning plate; 16. Cylinder head body; 17. Guide rod; 18. Guide block. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1 to 6 , the utility model provides a technical solution:

[0031] A cylinder head grinding device comprises a bottom plate 1 and a support frame 2, a movable screw module 3 is arranged at the bottom of the support frame 2, a movable end of the movable screw module 3 is fixedly connected to a top plate 4, four groups of electric push rods 5 are arranged on the top of the top plate 4, a mounting plate 6 is fixedly connected to the bottom of the electric push rods 5, a grinding processing mechanism 7 is arranged in the middle of the mounting plate 6, a cleaning mechanism 8 is arranged on one side of the mounting plate 6, and a cleaning mechanism 9 is arranged on the other side of the mounting plate 6;

[0032] The grinding processing mechanism 7 includes a servo motor 71, a turntable 72, a boss 73, a grinding block 74, a mounting frame 75 and a grinding milling cutter 76. The servo motor 71 is bolted to the top surface of the mounting plate 6, and the output end of the servo motor 71 extends to the bottom of the mounting plate 6. The turntable 72 is fixedly connected to the output end of the servo motor 71. Four bosses 73 are arranged on the side wall of the turntable 72 and are arranged at equal intervals. The grinding block 74 is bolted to the side wall of the boss 73. Four mounting frames 75 are fixedly connected to the side wall of the turntable 72. The grinding milling cutter 76 is bolted to the middle of the mounting frame 75.

[0033] Specifically, Figure 4As shown, the cleaning mechanism 9 includes a liquid storage tank 91, a liquid supply pump 92, a liquid outlet pipe 93 and a liquid outlet nozzle 94. The liquid storage tank 91 is arranged on the top of the mounting plate 6, the liquid supply pump 92 is bolted to the top of the mounting plate 6 and the input end is connected to the liquid storage tank 91, the liquid outlet pipe 93 is fixedly connected to the output end of the liquid supply pump 92, and a plurality of liquid outlet nozzles 94 are arranged on the side wall of the liquid outlet pipe 93, and the liquid outlet pipe 93 is located below the mounting plate 6.

[0034] Specifically, Figure 4 As shown, the end surface of the grinding milling cutter 76 is located below the end surface of the grinding sand block 74 .

[0035] Specifically, Figure 4 As shown, a limit ring 11 is bolted to the top surface of the turntable 72, a limit cover 12 is bolted to the bottom surface of the mounting plate 6, and the limit ring 11 is connected to the limit cover 12 by bearings.

[0036] Specifically, Figure 1 As shown, four threaded racks 13 are fixedly connected to the top surface of the base plate 1, an extrusion rod 14 is threadedly connected to the middle of the threaded rack 13, a positioning plate 15 is fixedly connected to the output end of the extrusion rod 14, and the middle of the four positioning plates 15 is arranged on the cylinder head body 16.

[0037] Specifically, Figure 5 As shown, two guide rods 17 are fixedly connected to the bottom surface of the support frame 2 , and four guide blocks 18 are fixedly connected to the top of the top plate 4 , and the guide blocks 18 are movably connected to the guide rods 17 .

[0038] When in use, firstly, the positioning plate 15 is fixedly positioned on the cylinder head body 16 by rotating the extrusion rod 14, and the electric push rod 5 pushes the mounting plate 6 to move downward, and at the same time, the external power supply is connected to start the servo motor 71. At this time, the servo motor 71 drives the turntable 72 to rotate, and the moving screw module 3 starts to drive the top plate 4 to move horizontally. In this process, the drive turntable 72 moves horizontally while rotating. At the same time, the liquid supply pump 92 supplies the cleaning liquid inside the liquid storage pump to the liquid outlet pipe 93, and then sprays it on the cylinder head body 16 through the liquid outlet nozzle 94, and then the grinding block 74 first contacts with the cylinder head body 16. The end face contacts and grinds the raised parts, stains, impurities, etc. on the surface of the cylinder head body 16. Then the grinding milling cutter 76 contacts the end face of the cylinder head body 16 for milling and grinding. At the same time, the end face of the grinding block 74 is higher than the end face of the grinding milling cutter 76 to prevent the cylinder head body 16 from contacting the grinding block 74 again after fine grinding. The bearing connection through the limit ring 11 and the limit cover 12 can improve the stability of the turntable 72. In this way, the double grinding operation of rough grinding and fine grinding of the cylinder head body 16 is realized, thereby improving the grinding effect and efficiency of the cylinder head body 16.

[0039] Specifically, Figure 4As shown, the cleaning mechanism 8 includes an air pump 81, an air outlet pipe 82 and an air outlet head 83. The air pump 81 is bolted to the top of the mounting plate 6, and the air outlet pipe 82 is fixedly connected to the output end of the air pump 81. The air outlet pipe 82 is located below the mounting plate 6, and multiple air outlet heads 83 are arranged on the side wall of the air outlet pipe 82.

[0040] Specifically, Figure 4 As shown, an electric heating wire 10 is arranged in the middle of the air outlet pipe 82, and the electric heating wire 10 is arranged in a spiral shape.

[0041] After the grinding sand block 74 and the grinding milling cutter 76 have polished the cylinder head body 16, the air pump 81 delivers high-pressure airflow in the air outlet pipe 82, and the high-pressure airflow is delivered to the end surface of the polished cylinder head body 16 through the air outlet pipe 82 and the air outlet head 83. The airflow can be heated by starting the electric heating wire 10, so that the debris and impurities on the end surface of the cylinder head body 16 can be blown off and cleaned, and the end surface of the cylinder head body 16 can be dried and cleaned.

[0042] By adopting the above technical solution, the problems of the existing cylinder head grinding device that the grinding of the cylinder head by means of the grinding block takes a long time and has low grinding accuracy, the cylinder head cannot be ground in a dual manner of rough grinding and fine grinding, and the debris generated after grinding cannot be cleaned.

[0043] Working principle: When the present application is in use, firstly, the positioning plate 15 is fixedly positioned on the cylinder head body 16 by rotating the extrusion rod 14, and the electric push rod 5 pushes the mounting plate 6 to move downward, and at the same time, the external power supply is connected to start the servo motor 71. At this time, the servo motor 71 drives the turntable 72 to rotate, and the moving screw module 3 starts to drive the top plate 4 to move laterally. In this process, the drive turntable 72 moves laterally while rotating, and at the same time, the liquid supply pump 92 supplies the cleaning liquid inside the liquid storage pump to the liquid outlet pipe 93, and then sprays it on the cylinder head body 16 through the liquid outlet nozzle 94, and then the grinding sand block 74 first contacts with the end face of the cylinder head body 16, and grinds the raised parts, stains, impurities, etc. on the surface of the cylinder head body 16, and then the grinding milling cutter 76 is used to grind the cylinder head body 16. The end surface of the cylinder head block 16 is contacted and milled and polished. At the same time, the end surface of the grinding block 74 is higher than the end surface of the grinding milling cutter 76, which can prevent the cylinder head block 16 from contacting the grinding block 74 again after fine grinding. After the grinding block 74 and the grinding milling cutter 76 have polished the cylinder head block 16, the air pump 81 delivers high-pressure airflow in the air outlet pipe 82, and the high-pressure airflow is delivered to the end surface of the polished cylinder head block 16 through the air outlet pipe 82 and the air outlet head 83. In this way, the cylinder head block 16 is subjected to a double polishing operation of rough polishing and fine polishing, which improves the polishing effect and efficiency of the cylinder head block 16, can blow off and clean the debris and impurities on the end surface of the cylinder head block 16, and can dry and clean the end surface of the cylinder head block 16.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A cylinder head grinding device, comprising a base plate (1) and a support frame (2), characterized in that: A movable screw module (3) is arranged at the bottom of the support frame (2), a movable end of the movable screw module (3) is fixedly connected to a top plate (4), four groups of electric push rods (5) are arranged on the top of the top plate (4), a mounting plate (6) is fixedly connected to the bottom of the electric push rods (5), a grinding mechanism (7) is arranged in the middle of the mounting plate (6), a cleaning mechanism (8) is arranged on one side of the mounting plate (6), and a cleaning mechanism (9) is arranged on the other side of the mounting plate (6); The grinding processing mechanism (7) comprises a servo motor (71), a turntable (72), a boss (73), a grinding block (74), a mounting frame (75) and a grinding milling cutter (76); the servo motor (71) is bolted to the top surface of the mounting plate (6); the output end of the servo motor (71) extends to the bottom of the mounting plate (6); the turntable (72) is fixedly connected to the output end of the servo motor (71); four bosses (73) are arranged on the side wall of the turntable (72) and are arranged at equal intervals; the grinding block (74) is bolted to the side wall of the boss (73); four mounting frames (75) are fixedly connected to the side wall of the turntable (72); and the grinding milling cutter (76) is bolted to the middle of the mounting frame (75).

2. A cylinder head grinding device according to claim 1, characterized in that: The cleaning mechanism (8) comprises an air pump (81), an air outlet pipe (82) and an air outlet head (83); the air pump (81) is bolted to the top of the mounting plate (6); the air outlet pipe (82) is fixedly connected to the output end of the air pump (81); the air outlet pipe (82) is located below the mounting plate (6); and a plurality of air outlet heads (83) are arranged on the side wall of the air outlet pipe (82).

3. A cylinder head grinding device according to claim 1, characterized in that: The cleaning mechanism (9) comprises a liquid storage tank (91), a liquid supply pump (92), a liquid outlet pipe (93) and a liquid outlet nozzle (94); the liquid storage tank (91) is arranged on the top of the mounting plate (6); the liquid supply pump (92) is bolted to the top of the mounting plate (6) and the input end is connected to the liquid storage tank (91); the liquid outlet pipe (93) is fixedly connected to the output end of the liquid supply pump (92); a plurality of liquid outlet nozzles (94) are arranged on the side wall of the liquid outlet pipe (93); and the liquid outlet pipe (93) is located below the mounting plate (6).

4. A cylinder head grinding device according to claim 2, characterized in that: An electric heating wire (10) is arranged in the middle of the air outlet pipe (82), and the electric heating wire (10) is arranged in a spiral shape.

5. The cylinder head grinding device according to claim 1, characterized in that: The end surface of the grinding milling cutter (76) is located below the end surface of the grinding sand block (74).

6. The cylinder head grinding device according to claim 1, characterized in that: A limit ring (11) is bolted to the top surface of the rotating disk (72), a limit cover (12) is bolted to the bottom surface of the mounting plate (6), and the limit ring (11) is bearing-connected to the limit cover (12).

7. The cylinder head grinding device according to claim 1, characterized in that: Four threaded racks (13) are fixedly connected to the top surface of the bottom plate (1), a squeeze rod (14) is threadedly connected to the middle of the threaded rack (13), a positioning plate (15) is fixedly connected to the output end of the squeeze rod (14), and the middle parts of the four positioning plates (15) are arranged on the cylinder head body (16).

8. The cylinder head grinding device according to claim 1, characterized in that: Two guide rods (17) are fixedly connected to the bottom surface of the support frame (2), and four guide blocks (18) are fixedly connected to the top of the top plate (4), and the guide blocks (18) are movably connected to the guide rods (17).