Leftover material recycling mechanism of PVC hard sheet production line

By using infrared transmitters and receivers in the PVC hard sheet production line to pretreat the edge material with hydraulic rods and cutting blades, the problem of stuck shell caused by different sizes of edge material is solved, and the processing efficiency and equipment practicality are improved.

CN222270389UActive Publication Date: 2024-12-31JIANGSU KAIWEI PHARM PACKAGING CO LTD
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Patent Information

Application Number
CN202323548844.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2024-12-31
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

The size of the edge materials cut in the PVC hard sheet production line is different, which makes it easy to get stuck inside the feed hopper and reduces processing efficiency.

Method used

A side material recycling mechanism for PVC hard sheet production line is designed. The side material is pretreated by using infrared transmitter and receiver, the side material is pretreated, the longer side material is divided, and the hydraulic rod and electric push rod are paired with The edge materials are compressed and separated to ensure smooth transportation and compression of the edge materials.

Benefits of technology

It effectively solves the problem of edge material stuck, improves processing efficiency, ensures the consistency of quantitative collection and compression of edge material, and improves the practicality of the overall equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rim charge recovery, in particular to a rim charge recovery mechanism of a PVC (polyvinyl chloride) hard sheet production line, which comprises a main body, a pretreatment cavity is arranged in the main body, a first hydraulic rod is arranged at the top end of the main body, a cutting box is arranged at the output end of the first hydraulic rod, and a rotating motor is arranged in the cutting box. A cutting blade is arranged at the output end of the rotating motor, a feeding port is formed in the pretreatment cavity, a transmission belt is arranged on one side of the feeding port, a pressing block is arranged in the pretreatment cavity, an electric push rod is arranged at the top end of the pressing block, and an infrared emitter is arranged at the top end of the inner side of the pretreatment cavity; by means of the structure of the infrared emitter, the infrared receiver, the hydraulic rod, the pressing block and the cutting box, the problems that due to the fact that the sizes of cut leftover materials are different, the leftover materials are not pretreated in the feeding hopper, a shell is prone to being clamped, and the treatment efficiency is reduced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of edge material recovery, in particular to an edge material recovery mechanism for a PVC hard sheet production line. Background Art

[0002] Hard sheet, also known as film, is a sheet material used for blister packaging. The sheet with a thickness greater than 2mm is called a plate. Commonly used ones are: PET (polyethylene terephthalate) hard sheet, PVC (polyvinyl chloride) hard sheet, PS (polystyrene) hard sheet, and ABS (engineering plastic). PS hard sheet has low density, poor toughness, and is easy to burn. When it burns, it will produce styrene gas (a harmful gas), so it is generally used to produce various industrial blister trays. PVC hard sheet has moderate toughness and is not easy to burn. When it burns, it will produce chlorine gas, which has a certain impact on the environment. PVC is easy to heat-seal and can be sealed with a sealing machine and a high-frequency machine. It is the main raw material for the production of transparent blister products. PVC hard sheet needs to be cut during production to get the right size, and a lot of edge materials will be produced after cutting. If these edge materials are simply collected and placed, it will take up more space. Generally, they are manually compressed by staff, and the degree of manual compression is low. Moreover, when collecting edge materials, they cannot be collected quantitatively, which makes it inconvenient to maintain the compressed body shape.

[0003] And in the application document with publication number CN211334704U, a side material recovery mechanism of a PVC rigid sheet production line is mentioned. The device falls onto the receiving plate through the feed hopper, and the double-axis motor drives the fixed shaft to rotate, and the fixed shaft drives the second bevel gear to rotate, and the second bevel gear drives the first bevel gear meshing with it to rotate, and the first bevel gear drives the rotating shaft to rotate, and the rotating shaft drives the receiving plate to rotate. When the receiving plate rotates counterclockwise, it receives the material and puts the material on the guide block, and the side material slides from the guide block into the compression box. At the same time, the double-axis motor also drives the fourth bevel gear to rotate, and the fourth bevel gear drives the third bevel gear meshing with it to rotate, and the third bevel gear drives the threaded tube to rotate, and the rotation of the threaded tube drives the reciprocating screw rod up and down. The reciprocating screw drives the top plate to move, and the top plate drives the fixed column to move, and the fixed column drives the extrusion block to move up and down. The extrusion block extends into the compression box to compress the edge material, thereby realizing automatic compression and lifting. The compressed edge material is pushed out of the compression box by the push rod motor to drive the push plate, so that the received materials are equal, thereby ensuring the consistency of the size after compression. The whole device is not only convenient for quantitative material receiving, but also can compress automatically. The feeding and compression are realized by the same driving mechanism, which reduces the cost of the equipment and is suitable for market promotion. However, there are still certain defects that need to be optimized. The specific defects are as follows: Since the cut edge materials are of different sizes, the edge materials are not pre-treated inside the feed hopper and are easy to get stuck, reducing the processing efficiency.

[0004] Therefore, it is particularly important to design a side material recovery mechanism for a PVC rigid sheet production line to change the above technical defects and improve overall practicality. Utility Model Content

[0005] The utility model aims to provide a side material recovery mechanism for a PVC hard sheet production line to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A scrap recovery mechanism for a PVC hard sheet production line comprises a main body, a pre-processing chamber is arranged inside the main body, a first hydraulic rod is arranged at the top of the main body, a cutting box is arranged at the output end of the first hydraulic rod, a rotating motor is arranged inside the cutting box, a cutting blade is arranged at the output end of the rotating motor, a feed port is arranged on the pre-processing chamber, a transmission belt is arranged at one side of the feed port, a pressing block is arranged inside the pre-processing chamber, an electric push rod is arranged at the top of the pressing block, an infrared transmitter is arranged at the top of the inner side of the pre-processing chamber, and an infrared receiver is arranged at the bottom of the infrared transmitter;

[0008] A discharge port is provided at the bottom end of the pretreatment chamber, a plurality of partition plates are provided at the bottom of the discharge port, the partition plates are connected to the motor, a guide plate is provided at the bottom of the partition plates, a second hydraulic rod is provided inside the main body, a compression block is provided at the output end of the second hydraulic rod, a compression box is provided at the bottom end of the main body, the compression box is provided with a slot with an opening facing left and right, a push plate is provided inside the compression box, and the push plate is connected to the electric telescopic rod.

[0009] As a preferred solution of the utility model, the output end of the first hydraulic rod is fixedly connected to the cutting box, the rotating motor is key-connected to the cutting blade, the transmission belt is connected to the feed port, and is fixed to the main body by bolts.

[0010] As a preferred solution of the utility model, the output end of the electric push rod is fixedly connected to the pressure block, a rubber pad is provided on one side of the pressure block, and the inner side wall of the discharge port is rounded to facilitate the sliding of materials.

[0011] As a preferred solution of the utility model, a battery and a control panel are provided inside the main body, the battery is electrically connected to the control panel, and the control panel is electrically connected to the first hydraulic rod, the second hydraulic rod, the electric push rod, the electric telescopic rod, the infrared transmitter, the infrared receiver, and the motor.

[0012] As a preferred solution of the utility model, the partition plate is fixedly connected to the output end of the motor, the guide plate is obliquely arranged inside the main body, an electric lifting rod is provided on one side of the slot, and a baffle is provided at the output end of the electric lifting rod.

[0013] As a preferred solution of the utility model, the output end of the second hydraulic rod is fixedly connected to the compression block, the push plate can freely enter and exit the slot, and a sealing ring is provided on the outside of the push plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] In the utility model, a scrap recovery mechanism of a PVC hard sheet production line is set up, and the structure of an infrared transmitter, an infrared receiver, a hydraulic rod, a pressing block and a cutting box is utilized. The scrap is transported by a set transmission belt, and at the same time, the infrared transmitter and the infrared receiver cooperate to control the falling of the cutting blade and the pressing block, so that the scrap is cut again, so that the longer scrap is cut into extremes and then enters the discharge port for subsequent compression operations, thereby solving the problem that the scrap is not pre-processed in the feed hopper and is easy to get stuck, thereby reducing the processing efficiency due to the different sizes of the scrap cut. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a planar structural diagram of the utility model as a whole;

[0017] Figure 2 It is a schematic diagram of the pre-processing component of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the transmission belt assembly of the utility model.

[0019] In the figure: 1. main body; 101. pretreatment chamber; 102. first hydraulic rod; 103. cutting box; 104. rotating motor; 105. cutting blade; 2. feed port; 201. transmission belt; 202. pressing block; 203. electric push rod; 204. infrared transmitter; 205. infrared receiver; 3. discharge port; 301. partition plate; 302. motor; 303. guide plate; 304. second hydraulic rod; 305. compression block; 306. compression box; 307. push plate; 308. electric telescopic rod; 309. slotting. Implementation

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0024] For examples, see Figure 1-3 , the utility model provides a technical solution:

[0025] A PVC hard sheet production line edge material recovery mechanism, comprising a main body 1, a pre-processing chamber 101 is arranged inside the main body 1, a first hydraulic rod 102 is arranged at the top of the main body 1, a cutting box 103 is arranged at the output end of the first hydraulic rod 102, a rotating motor 104 is arranged inside the cutting box 103, a cutting blade 105 is arranged at the output end of the rotating motor 104, a feed port 2 is arranged on the pre-processing chamber 101, a transmission belt 201 is arranged at one side of the feed port 2, a pressing block 202 is arranged inside the pre-processing chamber 101, an electric push rod 203 is arranged at the top of the pressing block 202, an infrared transmitter 204 is arranged at the top of the inner side of the pre-processing chamber 101, and an infrared receiver is arranged at the bottom of the infrared transmitter 204 205, start the transmission belt 201 to transport the scraps. At this time, the shorter scraps will squeeze each other and fall into the inside of the discharge port 3 for the next process. The longer scraps will move horizontally with the transmission belt 201 until they touch the side wall of the pretreatment chamber 1. At this time, the signals of the infrared receiver 205 and the infrared transmitter 204 are blocked and interrupted by the scraps. At this time, start the first hydraulic rod 102 and the electric push rod 203 at the same time to stop the transmission of the transmission belt 201. The electric push rod 203 drives the pressing block 202 to move downward to fix the position of the scraps. Then the first hydraulic rod 102 drives the cutting blade 105 to move downward to cut the scraps. The cut scraps naturally fall into the inside of the discharge port 3.

[0026] The output end of the first hydraulic rod 102 is fixedly connected to the cutting box 103, the rotating motor 104 is key-connected to the cutting blade 105, the transmission belt 201 is connected to the feed port 2, and is fixedly installed with the main body 1 by bolts, so as to facilitate the conveying of the edge materials, the output end of the electric push rod 203 is fixedly connected to the pressing block 202, a rubber cushion is provided on one side of the pressing block 202, and the inner side wall of the discharge port 3 is rounded to facilitate the sliding of the materials. To facilitate the sliding of the edge materials, the main body 1 is provided with a battery and a control panel, the battery is electrically connected to the control panel, and the control panel is electrically connected to the first hydraulic rod 102, the second hydraulic rod 304, the electric push rod 203, the electric telescopic rod 308, the infrared transmitter 204, the infrared receiver 205, and the motor 302, so as to facilitate the opening and closing of the components.

[0027] In this utility model, please follow Figure 1 and Figure 2As shown, a discharge port 3 is provided at the bottom of the pretreatment chamber 101, and a plurality of partition plates 301 are provided at the bottom of the discharge port 3. The partition plates 301 are connected to the motor 302, and a guide plate 303 is provided at the bottom of the partition plates 301. A second hydraulic rod 304 is provided inside the main body 1, and a compression block 305 is provided at the output end of the second hydraulic rod 304. A compression box 306 is provided at the bottom of the main body 1, and the compression box 306 is provided with a slot 309 with an opening facing left and right. A push plate 307 is provided inside the compression box 306, and the push plate 307 is connected to an electric telescopic rod 308. The motor 302 drives the partition plate 201 to separate and discharge the materials to avoid blockage. The materials enter the compression box 306 along the inside of the guide plate 303. At this time, the second hydraulic rod 304 compresses the edge materials, and then the baffle of the compression box 306 is horizontally displaced, and the electric telescopic rod 308 drives the push plate 307 to push away the compressed garbage, and the cycle can be repeated.

[0028] The partition plate 301 is fixedly connected to the output end of the motor 302, the guide plate 303 is obliquely arranged inside the main body 1, an electric lifting rod is arranged on one side of the slot 309, and a baffle is arranged at the output end of the electric lifting rod to facilitate compression of the edge material, the output end of the second hydraulic rod 304 is fixedly connected to the compression block 305, the push plate 307 can freely enter and exit the slot, and a sealing ring is arranged on the outside of the push plate 307 to facilitate pushing the compressed edge material

[0029] The working process of the utility model is as follows: when the edge material recovery mechanism of the PVC hard sheet production line is used, the transmission belt 201 is first started to convey the edge materials. At this time, the shorter edge materials will fall into the inside of the discharge port 3 as they are squeezed together to proceed to the next process. The longer edge materials will move horizontally with the transmission belt 201 until they contact the side wall of the pretreatment chamber 1. At this time, the signals of the infrared receiver 205 and the infrared transmitter 204 are interrupted by the edge materials. At this time, the first hydraulic rod 102 and the electric push rod 203 are started at the same time to stop the conveying of the transmission belt 201. The electric push rod 203 3 drives the pressing block 202 to move downward to fix the position of the edge material, and then the first hydraulic rod 102 drives the cutting blade 105 to move downward to cut the edge material, and the cut edge material naturally falls into the inside of the discharge port 3, and then the motor 302 drives the dividing plate 201 to separate and discharge the materials to avoid blockage, and the materials enter the compression box 306 along the inside of the guide plate 303. At this time, the second hydraulic rod 304 compresses the edge material, and then the baffle of the compression box 306 moves horizontally, and the electric telescopic rod 308 drives the push plate 307 to push away the compressed garbage, and the cycle can be repeated.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PVC rigid sheet production line edge material recovery mechanism, comprising a main body (1), characterized in that: A pretreatment chamber (101) is provided inside the main body (1), a first hydraulic rod (102) is provided at the top of the main body (1), a cutting box (103) is provided at the output end of the first hydraulic rod (102), a rotating motor (104) is provided inside the cutting box (103), a cutting blade (105) is provided at the output end of the rotating motor (104), a feed port (2) is provided on the pretreatment chamber (101), a transmission belt (201) is provided on one side of the feed port (2), a pressing block (202) is provided inside the pretreatment chamber (101), an electric push rod (203) is provided at the top of the pressing block (202), an infrared transmitter (204) is provided at the top of the inner side of the pretreatment chamber (101), and an infrared receiver (205) is provided at the bottom of the infrared transmitter (204); A discharge port (3) is provided at the bottom end of the pretreatment chamber (101), a plurality of partition plates (301) are provided at the bottom of the discharge port (3), the partition plates (301) are connected to a motor (302), a guide plate (303) is provided at the bottom of the partition plates (301), a second hydraulic rod (304) is provided inside the main body (1), a compression block (305) is provided at the output end of the second hydraulic rod (304), a compression box (306) is provided at the bottom end of the main body (1), the compression box (306) is provided with a slot (309) with an opening facing left and right, a push plate (307) is provided inside the compression box (306), and the push plate (307) is connected to an electric telescopic rod (308).

2. The edge material recovery mechanism of a PVC rigid sheet production line according to claim 1, characterized in that: The output end of the first hydraulic rod (102) is fixedly connected to the cutting box (103), the rotating motor (104) is key-connected to the cutting blade (105), and the transmission belt (201) is connected to the feed port (2) and is fixedly mounted to the main body (1) via bolts.

3. The edge material recovery mechanism of a PVC rigid sheet production line according to claim 1, characterized in that: The output end of the electric push rod (203) is fixedly connected to the pressing block (202), a rubber cushion is provided on one side of the pressing block (202), and the inner side wall of the discharge port (3) is rounded to facilitate the sliding of materials.

4. The edge material recovery mechanism of a PVC rigid sheet production line according to claim 1, characterized in that: A storage battery and a control panel are provided inside the main body (1); the storage battery is electrically connected to the control panel; and the control panel is electrically connected to the first hydraulic rod (102), the second hydraulic rod (304), the electric push rod (203), the electric telescopic rod (308), the infrared transmitter (204), the infrared receiver (205), and the motor (302).

5. The edge material recovery mechanism of a PVC rigid sheet production line according to claim 1, characterized in that: The partition plate (301) is fixedly connected to the output end of the motor (302); the guide plate (303) is obliquely arranged inside the main body (1); an electric lifting rod is provided on one side of the slot (309); and a baffle is provided at the output end of the electric lifting rod.

6. The edge material recovery mechanism of a PVC rigid sheet production line according to claim 1, characterized in that: The output end of the second hydraulic rod (304) is fixedly connected to the compression block (305), the push plate (307) can freely enter and exit the slot, and a sealing ring is provided on the outside of the push plate (307).