EPS (Expandable Polystyrene) foam packaging and forming equipment
By using the flip and swing block vibration mechanism of the flip groove and the storage table in the EPS foam packaging forming equipment, as well as the design of clamping cylinders and clamping plates, the problem of foam scraps stuck in the equipment is solved, and convenient scraps are removed and cut The foam fixation during the process improves work efficiency and the convenience of the equipment.
Patent Information
- Application Number
- CN202420843222.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-22
AI Technical Summary
After cutting, the foam scraps are easily stuck in the cutting joints, resulting in difficulty in manual removal and increasing the labor intensity of the staff.
An EPS foam packaging forming equipment was designed, using a flip groove and a storage table in combination. The flip groove built-in table is controlled by the third motor to flip by 180°, and the fourth motor is used to control the swing block to rotate at high speed to generate vibration, which will impact the storage during vibration. The scraps are knocked down to ensure that the scraps can fall easily. At the same time, the foam is fixed by clamping cylinders and clamps to prevent it from displaced during the cutting process.
It effectively solves the problem of foam scraps stuck in the equipment, reduces the difficulty of manually removing scraps, improves work efficiency, and ensures foam stability during cutting, avoiding the phenomenon that scraps cannot fall after forming.
Smart Images
Figure CN222270538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of EPS foam processing, in particular to EPS foam packaging forming equipment. Background Art
[0002] EPS foam packaging molding equipment is used to produce various foam packaging products, usually used for protective packaging, thermal insulation materials, and construction and decorative materials. The molding equipment usually uses an EPS CNC mold-free machine.
[0003] For example, an EPS foam packaging molding device disclosed in the authorization announcement number CN212860168U includes a bottom plate; a through hole is provided at the center of the top of the bottom plate, a limiting groove is provided at the rear side of the inner cavity of the through hole, a main motor is fixedly installed at the rear side of one side of the inner cavity of the through hole, a rotating shaft is fixedly sleeved at the output end of the main motor, and an operating table is fixedly sleeved at the outer side of the rotating shaft. The beneficial effect of adopting the above technical solution is that when the operating table rotates 180 degrees, the waste on the formed EPS foam can be discharged from the EPS foam, which is convenient for the staff to use and reduces the workload of the staff.
[0004] The above device has a simple structure and reasonable design, can meet the needs of users, and has great promotion value;
[0005] Although the above patent can conveniently discharge the cut waste by flipping the operating table, the cut foam may be stuck in the cutting seam and is not easy to fall off after cutting, so it needs to be manually removed from under the operating table. Utility Model Content
[0006] The utility model aims to provide an EPS foam packaging forming device to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] An EPS foam packaging forming device comprises a processing table, a turning groove is provided in the middle of the processing table, a storage table is movably installed inside the turning groove, a third motor is fixedly installed on the outer side of one end of the middle of the processing table, and the output shaft of the third motor is fixedly connected to the storage table; a frame is arranged just above the top of the processing table, a CNC cutting head is arranged in the middle of the top of the frame, and a vibration mechanism is arranged below the bottom end of the storage table, and the vibration mechanism comprises a support plate, a fourth motor and a swing block.
[0009] Preferably, a first screw rod is movably installed on the top of both sides of the frame, and a pulley is provided at the same-direction end of the two first screw rods, a first motor is fixedly installed on the outside of one side of the top of the frame, the output shaft of the first motor is fixedly connected to the pulley on the left, the two pulleys are movably connected through a belt, a slide is movably installed between the outsides of the two first screw rods, a second screw rod is movably installed on the middle part of the top of the slide, a second motor is fixedly installed on the outside of the slide close to the second screw rod, the output shaft of the second motor is fixedly connected to the second screw rod, and a slide seat is movably installed on the outside of the second screw rod;
[0010] Preferably, a lifting cylinder is fixedly installed at the middle of the top end of the slide seat, and the output shaft of the lifting cylinder is fixedly connected to the CNC cutting head;
[0011] Preferably, side strips are fixedly installed on both sides of the top of the storage table, and clamping cylinders are fixedly installed on the outer sides of the middle parts of the two side strips, and the output shafts of the clamping cylinders pass through the side strips and are fixedly installed with clamping plates;
[0012] Preferably, a support plate is movably mounted on one side of the bottom end of the storage table, and guide rods are movably sleeved at the four corners of the support plate, one end of the four guide rods passes through the support plate and is fixedly connected to the storage table, and the other end of the guide rod is movably connected to the support plate through a spring;
[0013] Preferably, a fourth motor is fixedly mounted on a side of the support plate away from the storage table, and a swing block is fixedly mounted on an output shaft end of the fourth motor.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. This EPS foam packaging molding equipment cooperates with a support plate, a fourth motor, a swing block and a storage table. The third motor controls the storage table inside the flip groove to flip 180 degrees until the foam faces downward. At this time, the fourth motor is started. After the fourth motor is started, the swing block is controlled to rotate at a high speed. When the swing block rotates, it hits the storage table to generate vibration. After the storage table vibrates, the scraps in the molded foam will be shaken off, which is more convenient when taking out and will not cause the scraps to be stuck in the foam and unable to fall off.
[0016] 2. This EPS foam packaging forming equipment is used in conjunction with a storage table, side strips, clamping cylinders and plywood. During processing, the foam to be processed is placed on the storage table, and then the clamping cylinder is started. The clamping cylinder controls the plywood to push forward until the two plywood clamps the foam and fixes it, so that the foam will not be displaced during cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall main structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the slide installation structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the plywood installation structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the vibration mechanism of the utility model.
[0021] In the figure: 1. processing table; 2. turning groove; 3. storage table; 4. third motor; 5. frame; 6. CNC cutting head; 7. vibration mechanism; 701. support plate; 702. fourth motor; 703. swing block; 8. first screw rod; 9. pulley; 10. first motor; 11. slide; 12. second screw rod; 13. second motor; 14. slide seat; 15. lifting cylinder; 16. side strip; 17. clamping cylinder; 18. clamping plate; 19. guide rod; 20. spring. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-4 As shown, a technical solution provided by the utility model:
[0024] An EPS foam packaging forming device comprises a processing table 1, a turning groove 2 is provided in the middle of the processing table 1, a storage table 3 is movably installed inside the turning groove 2, a third motor 4 is fixedly installed on the outer side of one end of the middle of the processing table 1, and the output shaft of the third motor 4 is fixedly connected to the storage table 3; a frame 5 is arranged just above the top of the processing table 1, a numerical control cutting head 6 is arranged in the middle of the top of the frame 5, a vibration mechanism 7 is arranged below the bottom end of the storage table 3, and the vibration mechanism 7 comprises a support plate 701, a fourth motor 702 and a swing block 703; a support plate 701 is movably installed on one side of the bottom end of the storage table 3, and guide rods 19 are movably sleeved at the four corners of the support plate 701, one end of the four guide rods 19 passes through the support plate 701 and is fixedly connected to the storage table 3, and the other end of the guide rod 19 is movably connected to the support plate 701 through a spring 20, and a fourth motor 702 is fixedly installed on the side of the support plate 701 away from the storage table 3, and a swing block 703 is fixedly installed on the output shaft end of the fourth motor 702;
[0025] In this embodiment, after the foam processing is completed, the third motor 4 is started, and the third motor 4 controls the storage table 3 inside the flip groove 2 to flip 180° until the foam faces downward. At this time, the fourth motor 702 is started. After the fourth motor 702 is started, the swing block 703 is controlled to rotate at high speed. When the swing block 703 rotates, it hits the storage table 3 to generate vibration. After the storage table 3 vibrates, the scraps in the molded foam will be shaken off, which makes it more convenient to take out and will not cause the scraps to be stuck in the foam and unable to fall off.
[0026] like Figure 2 As shown, first screw rods 8 are movably installed on the top of both sides of the frame 5, and pulleys 9 are provided at the same-direction ends of the two first screw rods 8. A first motor 10 is fixedly installed on the outside of one side of the top of the frame 5, and the output shaft of the first motor 10 is fixedly connected to the left pulley 9. The two pulleys 9 are movably connected through belts. A slide 11 is movably installed between the outsides of the two first screw rods 8, and a second screw rod 12 is movably installed in the middle of the top of the slide 11. A second motor 13 is fixedly installed on the outside of the slide 11 close to the second screw rod 12, and the output shaft of the second motor 13 is fixedly connected to the second screw rod 12. A slide seat 14 is movably installed on the outside of the second screw rod 12; a lifting cylinder 15 is fixedly installed in the middle of the top of the slide seat 14, and the output shaft of the lifting cylinder 15 is fixedly connected to the CNC cutting head 6;
[0027] In this embodiment, when it is necessary to control the CNC cutting head 6 to move horizontally along the X-axis and the Y-axis, the first motor 10 is started. The first motor 10 controls the rotation of the two first screw rods 8 through the pulley 9 and the belt. After the two first screw rods 8 rotate, they drive the slide 11 to move horizontally along the X-axis. Then the second motor 13 is started. The second motor 13 controls the rotation of the second screw rod 12 inside the slide 11. After the second screw rod 12 rotates, it drives the slide 14 to move horizontally along the Y-axis, thereby controlling the CNC cutting head 6 to adjust its position. Then the lifting cylinder 15 is started. The lifting cylinder 15 controls the CNC cutting head 6 to descend and cut the foam clamped on the storage table 3.
[0028] like Figure 3 As shown, side strips 16 are fixedly installed on both sides of the top of the storage table 3, and clamping cylinders 17 are fixedly installed on the outer sides of the middle of the two side strips 16. The output shaft of the clamping cylinder 17 passes through the side strips 16 and is fixedly installed with a clamping plate 18;
[0029] In this embodiment, during processing, the foam to be processed is placed on the storage table 3, and then the clamping cylinder 17 is started. The clamping cylinder 17 controls the clamping plate 18 to push forward until the two clamping plates 18 clamp the foam and fix it, so that the foam will not be displaced during cutting.
[0030] Working principle: During processing, the foam to be processed is placed on the storage table 3, and then the clamping cylinder 17 is started. The clamping cylinder 17 controls the clamping plate 18 to push forward until the two clamping plates 18 clamp the foam and fix it. The first motor 10 is started. The first motor 10 controls the rotation of the two first screw rods 8 through the pulley 9 and the belt. After the two first screw rods 8 rotate, the slide 11 is driven to move horizontally along the X axis. Then the second motor 13 is started. The second motor 13 controls the rotation of the second screw rod 12 inside the slide 11. After the second screw rod 12 rotates, it drives the slide 14 to move horizontally along the Y axis. The lifting cylinder 15 is then started, and the lifting cylinder 15 controls the CNC cutting head 6 to descend to cut the foam clamped on the storage table 3. After the foam processing is completed, the third motor 4 is started, and the third motor 4 controls the storage table 3 inside the flip groove 2 to flip 180° until the foam faces downward. At this time, the fourth motor 702 is started. After the fourth motor 702 is started, the swing block 703 is controlled to rotate at a high speed. When the swing block 703 rotates, it hits the storage table 3 to generate vibration. After the storage table 3 vibrates, the scraps in the molded foam will be shaken off.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An EPS foam packaging forming device, characterized in that: include A processing table (1), wherein a turning groove (2) is provided in the middle of the processing table (1), a storage table (3) is movably installed inside the turning groove (2), a third motor (4) is fixedly installed on the outer side of one end of the middle of the processing table (1), and an output shaft of the third motor (4) is fixedly connected to the storage table (3); A frame (5) is arranged directly above the top of the processing table (1), a numerical control cutting head (6) is arranged in the middle of the top of the frame (5), and a vibration mechanism (7) is arranged below the bottom of the storage table (3), and the vibration mechanism (7) includes a support plate (701), a fourth motor (702) and a swing block (703).
2. The EPS foam packaging forming equipment according to claim 1, characterized in that: A first screw rod (8) is movably mounted on the top of both sides of the frame (5), and a pulley (9) is provided at the same end of the two first screw rods (8). A first motor (10) is fixedly mounted on the outside of one side of the top of the frame (5), and the output shaft of the first motor (10) is fixedly connected to the pulley (9) on the left side. The two pulleys (9) are movably connected via a belt. A slide (11) is movably mounted between the outsides of the two first screw rods (8), and a second screw rod (12) is movably mounted in the middle of the top of the slide (11). A second motor (13) is fixedly mounted on the outside of the slide (11) close to the second screw rod (12), and the output shaft of the second motor (13) is fixedly connected to the second screw rod (12). A slide seat (14) is movably mounted on the outside of the second screw rod (12).
3. The EPS foam packaging forming equipment according to claim 2, characterized in that: A lifting cylinder (15) is fixedly mounted at the middle of the top end of the slide seat (14), and an output shaft of the lifting cylinder (15) is fixedly connected to a numerical control cutting head (6).
4. The EPS foam packaging forming equipment according to claim 1, characterized in that: Side strips (16) are fixedly installed on both sides of the top of the storage table (3), and clamping cylinders (17) are fixedly installed on the outer sides of the middle parts of the two side strips (16), and the output shaft of the clamping cylinder (17) passes through the side strips (16) and is fixedly installed with a clamping plate (18).
5. The EPS foam packaging forming equipment according to claim 1, characterized in that: A support plate (701) is movably mounted on one side of the bottom end of the storage platform (3); guide rods (19) are movably sleeved at the four corners of the support plate (701); one end of the four guide rods (19) passes through the support plate (701) and is fixedly connected to the storage platform (3); the other end of the guide rod (19) is movably connected to the support plate (701) via a spring (20).
6. The EPS foam packaging forming equipment according to claim 5, characterized in that: A fourth motor (702) is fixedly mounted on a side of the support plate (701) away from the storage platform (3), and a swing block (703) is fixedly mounted on an output shaft end of the fourth motor (702).