Adjustable duct piece mold

By designing the casting mechanism of adjustable pipe sheet molds, the combination of sliders and threaded rods is used to solve the problem that existing molds cannot adjust the width, and the flexible installation of pipe sheets is achieved, and construction efficiency and practicality are improved.

CN222270683UActive Publication Date: 2024-12-31FOSHAN YOUCHENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420219387.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2024-12-31
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

The existing pipe sheet molds cannot adjust the width dimension, resulting in inconsistent with the remaining size of the pipe sheet and the tunnel during tunnel construction, resulting in difficulty in installation and low practicality, requiring post-customization or manual processing to reduce construction efficiency.

Method used

An adjustable pipe sheet mold including a base and a casting mechanism is designed. Through the combination of sliders, guide rails, threaded rods and movable plates, flexible adjustment of pipe sheet width is achieved, and the stability and convenience of the mold are improved.

Benefits of technology

By combining the movable plate with the use of sliders and threaded rods, the width of the pipe sheet can be adjusted according to needs, improving practicality, reducing post-management and customization steps, and significantly improving construction efficiency.

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Abstract

The utility model provides an adjustable duct piece mould, relates to duct piece production technical field, including base, the top of base is provided with the pouring mechanism, the pouring mechanism includes the bottom plate, the left and right sides of bottom plate are symmetrically provided with the side plate, the top of side plate is provided with the guide rail, the inside of guide rail is provided with the slider, and the side plate is provided with the guide rail. A sliding groove is formed in the position, close to the top end, of the outer side of the side plate, a first threaded rod is arranged in the sliding groove, a fixing block is arranged on the position, close to the back face, of the inner side of the side plate, a first threaded opening is formed in the position, close to the bottom, of the front face of the fixing block, and a second threaded rod is arranged in the first threaded opening. And the movable plate is used in cooperation with a sliding block and a second threaded rod, the width size of the duct piece can be adjusted according to the use requirement, practicability is greatly improved, the tedious steps of manual treatment and mold customization in the later period are completely eradicated, and the construction efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe segment production, in particular to an adjustable pipe segment mould. Background Art

[0002] The shield segment is the main assembly component of the shield construction and the innermost barrier of the tunnel. It is responsible for resisting soil pressure, groundwater pressure and some special loads. The shield segment is the permanent lining structure of the shield tunnel. The quality of the shield segment is directly related to the overall quality and safety of the tunnel, and affects the waterproof performance and durability of the tunnel.

[0003] At present, segment molds are produced according to the demand orders provided by users, and their width cannot be adjusted. Tunnels vary in length. At the end of tunnel construction, it is inevitable that the segment length will not be consistent with the remaining size of the tunnel, resulting in the segment being unable to be installed. This has low practicality and requires subsequent customization of molds of corresponding sizes or manual processing, which is cumbersome and greatly reduces construction efficiency. Therefore, we propose an adjustable segment mold. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art. At present, the segment molds are produced according to the corresponding model molds provided by the user, and their width dimensions cannot be adjusted. Tunnels are of different lengths. At the end of the tunnel construction, it is inevitable that the segment length is inconsistent with the remaining size of the tunnel, resulting in the segment being unable to be installed. The practicality is low, and it is necessary to customize the molds of the corresponding size later, or to do it manually, the steps are cumbersome, and the construction efficiency is greatly reduced.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An adjustable segment mold comprises a base, and a casting mechanism is arranged on the top of the base;

[0007] The casting mechanism includes a base plate, side plates are symmetrically arranged on the left and right sides of the base plate, a guide rail is provided at the top of the side plate, a slider is provided inside the guide rail, a slide groove is provided on the outer side of the side plate near the top, a first threaded rod is provided inside the slide groove, a fixing block is provided on the inner side of the side plate near the back, a first threaded opening is provided on the front side of the fixing block near the bottom, a second threaded rod is provided inside the first threaded opening, a rotating shaft is provided on the front side of the second threaded rod and located at the top of the base plate, a fixed plate is provided on the front side of the base plate and located at the front side of the side plate, and a movable plate is provided at the top of the base plate near the back and between the two side plates.

[0008] As a preferred solution of the utility model, the bottom plate is fixed to the base by bolts, and the side plate and the fixing plate are both fixed to the bottom plate by bolts.

[0009] The technical effect of adopting the above further solution is: the overall stability of the casting mechanism can be improved by bolting the bottom plate and the side plates to the fixed plate, and at the same time, the disassembly and cleaning of the parts of various parts of the casting mechanism can be facilitated.

[0010] As a preferred solution of the utility model, the slider is slidably connected to the guide rail, the slider is welded to the movable plate, and the first threaded rod is slidably connected to the slide groove.

[0011] The technical effect of adopting the above further scheme is: the movable plate can be driven by the slider to slide back and forth inside the guide rail, so that the width of the pipe segment can be adjusted as needed, thereby improving practicality. Through the sliding connection between the first threaded rod and the slide groove, the position of the first threaded rod is moved according to the position of the slider.

[0012] As a preferred solution of the utility model, a second threaded opening is provided on the outer side of the sliding block corresponding to the first threaded rod, and the first threaded rod is adapted to the second threaded opening.

[0013] The technical effect of adopting the above further solution is: through the adaptation of the first threaded rod and the second threaded opening, the first threaded rod can be rotated to fix the slider, thereby achieving the purpose of fixing the movable plate.

[0014] As a preferred solution of the utility model, the fixing block is welded to the side plate, and the second threaded rod is matched with the first threaded opening.

[0015] The technical effect of adopting the above further solution is: the fixing block can be made more stable by welding the fixing block and the side plate, thereby improving the overall stability, and the bottom of the movable plate can be fixed by rotating the second threaded rod.

[0016] As a preferred solution of the utility model, the rotating shaft is fixedly connected to the second threaded rod, and the movable plate is fixedly connected to the rotating shaft.

[0017] The technical effect of adopting the above further solution is that the second threaded rod can rotate more smoothly through the rotating shaft, thereby improving the convenience of use.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] In the utility model, through the design of the casting mechanism and the use of the movable plate in combination with the slider and the second threaded rod, the width of the pipe segment can be adjusted according to the use requirements, which greatly improves the practicality, eliminates the tedious steps of later manual processing and customized molds, and effectively improves the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the overall structure of an adjustable segment mold provided by the utility model;

[0021] Figure 2 The overall front structural anatomical diagram of an adjustable segment mold provided by the utility model;

[0022] Figure 3 The anatomical diagram of the overall top structure of an adjustable segment mold provided by the utility model;

[0023] Figure 4 The utility model provides an adjustable pipe segment mold A structure enlarged schematic diagram.

[0024] Legend: 1. Base; 2. Casting mechanism; 201. Bottom plate; 202. Side plate; 203. Guide rail; 204. Slider; 205. Slide groove; 206. First threaded rod; 207. Fixed block; 208. First threaded opening; 209. Second threaded rod; 210. Rotating shaft; 211. Fixed plate; 212. Movable plate; 213. Second threaded opening. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant literature, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0027] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0029] Example 1

[0030] like Figure 1-4 As shown, the utility model provides a technical solution: an adjustable segment mold, comprising a base 1, a casting mechanism 2 is arranged at the top of the base 1, the casting mechanism 2 comprises a bottom plate 201, side plates 202 are symmetrically arranged on the left and right sides of the bottom plate 201, a guide rail 203 is opened at the top of the side plate 202, a slider 204 is arranged inside the guide rail 203, a slide groove 205 is opened near the top of the outer side of the side plate 202, a first threaded rod 206 is arranged inside the slide groove 205, and the side plate 201 is provided with a first threaded rod 206. A fixing block 207 is provided on the inner side of 02 near the back side, a first threaded opening 208 is provided on the front side of the fixing block 207 near the bottom, a second threaded rod 209 is provided inside the first threaded opening 208, a rotating shaft 210 is provided on the front side of the second threaded rod 209 and at the top end of the bottom plate 201, a fixing plate 211 is provided on the front side of the bottom plate 201 and at the front side of the side plate 202, and a movable plate 212 is provided on the top end of the bottom plate 201 near the back side and between the two side plates 202.

[0031] Example 2

[0032] like Figure 1-4 As shown, the bottom plate 201 is fixed to the base 1 by bolts, and the side plate 202 and the fixing plate 211 are fixed to the bottom plate 201 by bolts.

[0033] The bolt fixation of the bottom plate 201 and the side plate 202 with the fixed plate 211 can improve the overall stability of the casting mechanism 2, and at the same time, it can facilitate the disassembly and cleaning of the parts of various parts of the casting mechanism 2. The slider 204 is slidably connected to the guide rail 203, the slider 204 is welded to the movable plate 212, and the first threaded rod 206 is slidably connected to the slide groove 205. The slider 204 can drive the movable plate 212 to slide back and forth inside the guide rail 203, so that the width of the pipe segment can be adjusted as needed to improve practicality. The first threaded rod 206 is slidably connected to the slide groove 205, and the position of the first threaded rod 206 is moved according to the position of the slider 204. The outer side of the slider 204 is provided with a second threaded opening 213 corresponding to the first threaded rod 206. The threaded rod 206 is adapted to the second threaded opening 213. By adapting the first threaded rod 206 to the second threaded opening 213, the first threaded rod 206 can be rotated to fix the slider 204, thereby achieving the purpose of fixing the movable plate 212. The fixed block 207 is welded to the side plate 202, and the second threaded rod 209 is adapted to the first threaded opening 208. By welding the fixed block 207 to the side plate 202, the fixed block 207 can be made more stable, thereby improving the overall stability. By rotating the second threaded rod 209, the bottom of the movable plate 212 can be fixed. The rotating shaft 210 is fixedly connected to the second threaded rod 209, and the movable plate 212 is fixedly connected to the rotating shaft 210. The rotating shaft 210 can make the second threaded rod 209 rotate more smoothly, thereby improving the convenience of use.

[0034] The working process of the utility model is as follows: when an adjustable segment mold is used for segment casting, the segment steel frame is first welded according to the required size, the welded segment steel frame is placed on the top of the bottom plate 201, and the front of the steel frame is aligned with the back of the fixed plate 211, and the movable plate 212 is pushed to slide toward the steel frame inside the guide rail 203 under the action of the slider 204 until the front of the movable plate 212 is aligned with the back of the steel frame. The width of the segment can be adjusted according to the use requirements, which greatly improves the practicality and eliminates the cumbersome steps of manual processing and customized molds in the later stage. The construction efficiency is effectively improved. The first threaded rod 206 is rotated to make it spirally rotate into the second threaded opening 213, thereby fixing the slider 204 and the movable plate 212. The second threaded rod 209 is rotated to make it spirally rotate forward inside the first threaded opening 208. The rotational connection between the second threaded rod 209 and the movable plate 212 can be achieved through the rotating shaft 210, which can make the second threaded rod 209 rotate more smoothly, completing the reinforcement of the bottom of the movable plate 212 and completing the entire fixing process. Finally, concrete grouting is carried out through external equipment to complete the casting production of the pipe segment.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable segment mold, comprising a base (1), characterized in that: A casting mechanism (2) is provided at the top of the base (1); The pouring mechanism (2) comprises a bottom plate (201), side plates (202) are symmetrically arranged on the left and right sides of the bottom plate (201), a guide rail (203) is provided at the top end of the side plate (202), a slider (204) is arranged inside the guide rail (203), a slide groove (205) is provided on the outer side of the side plate (202) near the top end, a first threaded rod (206) is arranged inside the slide groove (205), a fixing block (207) is arranged on the inner side of the side plate (202) near the back side, and the A first threaded opening (208) is provided on the front side of the fixed block (207) near the bottom, a second threaded rod (209) is provided inside the first threaded opening (208), a rotating shaft (210) is provided on the front side of the second threaded rod (209) and at the top end of the bottom plate (201), a fixed plate (211) is provided on the front side of the bottom plate (201) and at the front side of the side plate (202), and a movable plate (212) is provided on the top end of the bottom plate (201) near the back side and between the two side plates (202).

2. The adjustable segment mold according to claim 1, characterized in that: The bottom plate (201) is fixed to the base (1) via bolts, and the side plate (202) and the fixing plate (211) are both fixed to the bottom plate (201) via bolts.

3. The adjustable segment mold according to claim 1, characterized in that: The slider (204) is slidably connected to the guide rail (203), the slider (204) is welded to the movable plate (212), and the first threaded rod (206) is slidably connected to the slide groove (205).

4. The adjustable segment mold according to claim 1, characterized in that: A second threaded opening (213) is provided on the outer side of the sliding block (204) corresponding to the first threaded rod (206), and the first threaded rod (206) is adapted to the second threaded opening (213).

5. The adjustable segment mold according to claim 1, characterized in that: The fixing block (207) is welded to the side plate (202), and the second threaded rod (209) is matched with the first threaded opening (208).

6. The adjustable segment mold according to claim 1, characterized in that: The rotating shaft (210) is fixedly connected to the second threaded rod (209), and the movable plate (212) is fixedly connected to the rotating shaft (210).

Citation Information

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