Device for removing excess materials at end part of autoclaved aerated concrete blank

By designing the cutting assembly and cleaning brush device, the end and top residual materials of the autoclaved aerated concrete blank are simultaneously cut, solving the problem of low working efficiency in the prior art, improving cutting efficiency and maintaining the equipment Clean condition.

CN222270701UActive Publication Date: 2024-12-31WEIHAI NANHAI NEW DISTRICT WANHE NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420131565.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-18
Publication Date
2024-12-31
Estimated Expiration
2034-01-18

AI Technical Summary

Technical Problem

The existing autoclaved aerated concrete blank residual material removal device can only cut one side of the blank, resulting in low working efficiency and the inability to cut the end and top residual material at the same time.

Method used

A device including cutting assembly, connecting seat, lifting plate and scraper is designed. The scraper height is adjusted by lifting plate, the scraper scrapes the top residual material and fixes it to the end, and the end is cut by a motor-driven cutting knife. , and use a cleaning brush to remove debris from the cutter.

Benefits of technology

Cutting the top while cutting the end of the concrete blank is achieved, improving working efficiency and maintaining the clean state of the cutter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of autoclaved aerated concrete blank processing equipment, and particularly relates to an autoclaved aerated concrete blank end excess material removing device which comprises a device body, a cutting assembly is installed on the surface of the device body and comprises a fixing plate, and the side edge of the fixing plate is fixedly connected with the side surface of the device body. The upper surface of the fixing plate is fixedly connected with a fixing seat, the interior of the fixing seat is movably connected with a T-shaped rack, one end of the T-shaped rack is fixedly connected with a cutter, the side surface of the fixing seat is fixedly connected with a first motor, an output shaft of the first motor is fixedly connected with a driving tooth, and the side surface of the device body is fixedly connected with a mounting plate; the upper surface of the mounting plate is fixedly connected with a first supporting plate, the side surface of the first supporting plate is fixedly connected with a first electric push rod, and the output end of the first electric push rod is fixedly connected with a datum plate. According to the concrete blank cutting device, the top can be cut while the end of a concrete blank is cut, so that the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of autoclaved aerated concrete body processing equipment, in particular to a device for removing excess material at the end of an autoclaved aerated concrete body. Background Art

[0002] Autoclaved aerated concrete blocks are a kind of porous concrete products made of fly ash, lime, cement, gypsum and slag as raw materials, with appropriate amount of gas generating agent, regulator and bubble stabilizer added, and are made through mixing, pouring, static stopping, cutting and high pressure steam curing. Its unit volume weight is one third of clay bricks, its thermal insulation performance is 3-4 times that of clay bricks, its sound insulation performance is 2 times that of clay bricks, its anti-permeability performance is more than one times that of clay bricks, and its fire resistance performance is 6-8 times that of reinforced concrete.

[0003] In actual use, autoclaved aerated concrete panels of different lengths are required, so a residual material removal device is needed to cut the blank. The existing device can only cut one side of the blank at a time, and multiple cuts are required to obtain the required size, which has low work efficiency. Summary of the invention

[0004] The utility model aims to provide a device for removing excess material at the end of an autoclaved aerated concrete blank, which can cut the top while cutting the end, thereby improving the working efficiency.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a device for removing excess material from the end of an autoclaved aerated concrete blank is provided, comprising a device body, a cutting assembly is installed on the surface of the device body, the cutting assembly comprises a fixed plate, the side of the fixed plate is fixedly connected to the side surface of the device body, the upper surface of the fixed plate is fixedly connected to a fixed seat, a T-shaped rack is movably connected inside the fixed seat, one end of the T-shaped rack is fixedly connected to a cutter, a first motor is fixedly connected to the side surface of the fixed seat, an output shaft of the first motor is fixedly connected to an active tooth, a mounting plate is fixedly connected to the side surface of the device body, a first support plate is fixedly connected to the upper surface of the mounting plate, a first electric push rod is fixedly connected to the side surface of the first support plate, a reference plate is fixedly connected to the output end of the first electric push rod, a connecting seat is fixedly connected to the back of the reference plate, a lifting plate is movably connected inside the connecting seat, a scraper is fixedly connected to the upper surface of the lifting plate, and a bolt is threadedly connected inside the connecting seat.

[0006] Optionally, the active tooth and the T-shaped rack are meshed with each other, and the number of the first electric push rods is two.

[0007] Optionally, the upper surface of the fixed plate is fixedly connected to a fixed frame, the inner surface of the fixed frame is fixedly connected to a cleaning brush, one end of the T-shaped rack passes through the interior of the fixed frame and extends to the other side of the fixed frame, the two cleaning brushes are arranged opposite to each other, and the bristles of the two cleaning brushes are hard.

[0008] Optionally, a second support plate is fixedly connected to the upper surface of the fixed plate, a second electric push rod is fixedly connected to the side surface of the second support plate, there are two second electric push rods, and a pressure plate is fixedly connected to the output end of the second electric push rod.

[0009] Optionally, an active roller is movably connected inside the device body, a driven roller is movably connected inside the device body, a transmission chain is connected between the active roller and the driven roller, one end of the active roller extends through the interior of the device body to the outside of the device body, and one end of the active roller is fixedly connected to a second motor.

[0010] Optionally, a placement plate is provided on the upper surface of the transmission chain, and a concrete blank is provided on the upper surface of the placement plate.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The utility model is provided with a cutting assembly, a connecting seat, a lifting plate and a scraper. The lifting plate is lifted and adjusted to adjust the height so that the scraper is at a suitable height, and is fixed by bolts. In the process of conveying the concrete body, the scraper scrapes the top residual material of the concrete body so that the top residual material is gathered at the end position. The first motor is started to drive the cutter to approach the concrete body and cut its end. The utility model can cut the top while cutting the end of the concrete body, thereby improving work efficiency.

[0013] 2. The utility model is provided with a fixing frame and a cleaning brush. When the concrete body is cut, the T-shaped rack moves in the opposite direction to move the cutter back. During the moving back process, the surface of the cutter contacts the cleaning brushes on both sides to remove the debris adhering to the surface of the cutter, so that the surface of the cutter remains clean for subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;

[0016] Figure 2 This is a schematic diagram of the third perspective structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a third viewing angle;

[0018] Figure 4 It is a partial cross-sectional three-dimensional structural schematic diagram of the utility model;

[0019] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged structure at point A in the middle.

[0020] In the figure: 1. device body; 2. cutting assembly; 201. fixing plate; 202. fixing seat; 203. T-shaped rack; 204. cutting knife; 205. first motor; 206. driving gear; 3. mounting plate; 4. first supporting plate; 5. first electric push rod; 6. reference plate; 601. connecting seat; 602. lifting plate; 603. scraper; 604. bolt; 7. fixing frame; 8. cleaning brush; 9. second supporting plate; 10. second electric push rod; 11. pressing plate; 12. driving roller; 13. driven roller; 14. transmission chain; 15. second motor; 16. placing plate; 17. concrete body. DETAILED DESCRIPTION

[0021] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0022] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0023] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0025] The following is a description of a device for removing excess material from the end of an autoclaved aerated concrete blank provided by an embodiment of the utility model. Figures 1 to 5 A device for removing excess material from the end of an autoclaved aerated concrete body comprises a device body 1, a cutting assembly 2 is installed on the surface of the device body 1, the cutting assembly 2 comprises a fixing plate 201, the side of the fixing plate 201 is fixedly connected to the side surface of the device body 1, a fixing seat 202 is fixedly connected to the upper surface of the fixing plate 201, a T-shaped rack 203 is movably connected inside the fixing seat 202, a cutter 204 is fixedly connected to one end of the T-shaped rack 203, a first motor 205 is fixedly connected to the side surface of the fixing seat 202, an active tooth 206 is fixedly connected to the output shaft of the first motor 205, a mounting plate 3 is fixedly connected to the side surface of the device body 1, a first supporting plate 4 is fixedly connected to the upper surface of the mounting plate 3, a first electric push rod 5 is fixedly connected to the side surface of the first supporting plate 4, a reference plate 6 is fixedly connected to the output end of the first electric push rod 5, and the back of the reference plate 6 is fixedly A connecting seat 601 is connected, and a lifting plate 602 is movably connected inside the connecting seat 601. A scraper 603 is fixedly connected to the upper surface of the lifting plate 602. A bolt 604 is connected to the internal thread of the connecting seat 601. The active tooth 206 is meshed with the T-shaped rack 203. There are two first electric push rods 5. The height is adjusted by lifting and lowering the lifting plate 602 so that the scraper 603 is at a suitable height and fixed by bolts 604. During the transportation of the concrete body 17, the first electric push rod 5 is started to push the reference plate 6 close to the concrete body 17 as a side position reference of the concrete body 17. At the same time, the scraper 603 scrapes the remaining material on the top of the concrete body 17 so that the remaining material on the top is gathered at the end position. The first motor 205 is started, and the output end of the first motor 205 drives the cutter 204 to approach the concrete body 17 to cut its end.

[0026] In the embodiment of the present utility model, please refer to Figures 1 to 5The upper surface of the fixed plate 201 is fixedly connected to a fixing frame 7, and the inner surface of the fixing frame 7 is fixedly connected to a cleaning brush 8. One end of the T-shaped rack 203 passes through the interior of the fixing frame 7 and extends to the other side of the fixing frame 7. The two cleaning brushes 8 are arranged opposite to each other, and the bristles of the two cleaning brushes 8 are hard. When the cutting of the concrete body is completed, the T-shaped rack 203 moves in the opposite direction to make the cutter 204 move back. During the moving back process, the surface of the cutter 204 contacts the cleaning brushes 8 on both sides to remove the debris adhered to the surface of the cutter 204.

[0027] In the embodiment of the present utility model, please refer to Figures 1 to 5 The upper surface of the fixed plate 201 is fixedly connected to the second support plate 9, the side surface of the second support plate 9 is fixedly connected to the second electric push rod 10, the number of the second electric push rod 10 is two, and the output end of the second electric push rod 10 is fixedly connected to the pressing plate 11. When the concrete body 17 is transported to the cutting position, the second electric push rod 10 is started, so that the pressing plate 11 is close to the concrete body 17, and the concrete body 17 is pressed to fix it.

[0028] In the embodiment of the present utility model, please refer to Figures 1 to 5 An active roller 12 is movably connected inside the device body 1, and a driven roller 13 is movably connected inside the device body 1. A transmission chain 14 is connected between the active roller 12 and the driven roller 13. One end of the active roller 12 passes through the interior of the device body 1 and extends to the outside of the device body 1. One end of the active roller 12 is fixedly connected to a second motor 15. A placement plate 16 is provided on the upper surface of the transmission chain 14, and a concrete body 17 is provided on the upper surface of the placement plate 16. When the second motor 15 is started, the output end of the second motor 15 drives the active roller 12 to rotate, drives the transmission chain 14 to rotate, thereby dragging the placement plate 16 to move, and moving the concrete body 17 to the position to be cut.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for removing excess material at the end of an autoclaved aerated concrete body, comprising a device body (1), characterized in that: A cutting assembly (2) is installed on the surface of the device body (1), and the cutting assembly (2) comprises a fixing plate (201), the side edge of the fixing plate (201) is fixedly connected to the side surface of the device body (1), the upper surface of the fixing plate (201) is fixedly connected to a fixing seat (202), the interior of the fixing seat (202) is movably connected to a T-shaped rack (203), one end of the T-shaped rack (203) is fixedly connected to a cutter (204), the side surface of the fixing seat (202) is fixedly connected to a first motor (205), and the output shaft of the first motor (205) is fixedly connected to a driving tooth (206) The side surface of the device body (1) is fixedly connected to a mounting plate (3), the upper surface of the mounting plate (3) is fixedly connected to a first support plate (4), the side surface of the first support plate (4) is fixedly connected to a first electric push rod (5), the output end of the first electric push rod (5) is fixedly connected to a reference plate (6), the back of the reference plate (6) is fixedly connected to a connecting seat (601), the interior of the connecting seat (601) is movably connected to a lifting plate (602), the upper surface of the lifting plate (602) is fixedly connected to a scraper (603), and the interior of the connecting seat (601) is threadedly connected to a bolt (604).

2. The device for removing excess material at the end of an autoclaved aerated concrete body according to claim 1, characterized in that: The active tooth (206) and the T-shaped rack (203) are meshed with each other, and the number of the first electric push rods (5) is two.

3. The device for removing excess material at the end of an autoclaved aerated concrete body according to claim 1, characterized in that: The upper surface of the fixed plate (201) is fixedly connected to a fixed frame (7), the inner surface of the fixed frame (7) is fixedly connected to a cleaning brush (8), one end of the T-shaped rack (203) passes through the interior of the fixed frame (7) and extends to the other side of the fixed frame (7), the two cleaning brushes (8) are arranged opposite to each other, and the bristles of the two cleaning brushes (8) are both hard.

4. The device for removing excess material at the end of an autoclaved aerated concrete body according to claim 1, characterized in that: The upper surface of the fixed plate (201) is fixedly connected to a second support plate (9), the side surface of the second support plate (9) is fixedly connected to a second electric push rod (10), the number of the second electric push rods (10) is two, and the output end of the second electric push rod (10) is fixedly connected to a pressure plate (11).

5. The device for removing excess material at the end of an autoclaved aerated concrete body according to claim 1, characterized in that: The device body (1) is movably connected to an active roller (12) inside, and is movably connected to a driven roller (13) inside. A transmission chain (14) is connected between the active roller (12) and the driven roller (13). One end of the active roller (12) passes through the interior of the device body (1) and extends to the outside of the device body (1). One end of the active roller (12) is fixedly connected to a second motor (15).

6. The device for removing excess material at the end of an autoclaved aerated concrete body according to claim 5, characterized in that: A placement plate (16) is provided on the upper surface of the transmission chain (14), and a concrete blank (17) is provided on the upper surface of the placement plate (16).