Phytosterol preparation equipment for bean processing
By introducing an extrusion mechanism and an automatic cleaning system into the phytosterol preparation equipment, the problem of raw material residue is solved, and the extraction rate of phytosterol and the operating efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421104250.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing phytosterol preparation equipment leads to more residues in the raw materials during the separation process, reducing the extraction rate of phytosterol.
A device including a separation box, an extrusion mechanism and an automatic cleaning system was designed. The connecting rod and movable plate were driven by the No. 1 motor to extrude the phytosterol solution, and the gears and push rods were driven by the No. 2 motor to achieve the Automatic cleaning of residual raw materials.
The extraction rate of phytosterol solution is improved, and the automatic cleaning of residual raw materials is realized, which improves the efficiency and convenience of the equipment.
Smart Images

Figure CN222271386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plant sterol production equipment, and more specifically, to plant sterol preparation equipment used for bean processing. Background Art
[0002] Phytosterols, also known as plant sterols, are a functional ingredient that exists in a free state or in combination with fatty acids and sugars. They are widely present in the cell membranes of various plants such as vegetables and fruits. According to scientific survey data, phytosterols have many benefits to human health. They can prevent the small intestine from absorbing cholesterol and have a good lipid-lowering effect on patients with hyperlipidemia.
[0003] When operators extract phytosterols, they often use preparation equipment to separate phytosterol solutions from raw materials. In actual use, although the existing preparation equipment has basic separation functions, the existing preparation equipment generally separates the phytosterol solution from the raw materials through separation plates. However, this separation method will leave a lot of phytosterol solution in the raw materials, reducing the extraction rate of phytosterols, so it needs to be improved. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a phytosterol preparation device for bean processing, which has the advantage of high extraction rate.
[0005] To achieve the above object, the utility model provides the following technical solution: a plant sterol preparation device for bean processing, comprising:
[0006] A bottom plate, the upper surface of which is fixedly connected with a separation box;
[0007] A separation plate, the separation plate being fixedly connected to the middle portion of the inner surface of the separation box;
[0008] A squeezing mechanism, wherein the squeezing mechanism is arranged above the separation box;
[0009] Among them, the extrusion mechanism includes a No. 1 motor, which is fixedly installed on the front surface of the separation box, and the other end of the No. 1 motor output shaft is fixedly sleeved with a round shaft, and the outer surface of the round shaft is fixedly sleeved with a No. 1 connecting rod, and the other end of the No. 1 connecting rod is hinged with a No. 2 connecting rod, and the other end of the No. 2 connecting rod is hinged with a movable plate, and the lower surface of the movable plate is fixedly connected with an extrusion block. The No. 1 connecting rod rotates to make the No. 2 connecting rod drive the movable plate to move downward as a whole.
[0010] As a preferred technical solution of the utility model, the front and rear sides of the upper surface of the movable plate are movably connected to limit rods, the bottom end of the limit rods penetrates the movable plate and extends to the upper surface of the separation box and is fixedly connected to the separation box, and the outer surface of the limit rods and the inner surface of the movable plate are movably socketed.
[0011] As a preferred technical solution of the utility model, the inner surface of the bottom end of the base plate is movably connected to a collecting box located below the separation box, and the right surface of the separation box is movably connected to a closing plate, and bolts are threadedly sleeved on the front and rear ends of the right surface of the closing plate, and the left end of the bolt passes through the closing plate and the separation box in sequence and extends to the interior of the separation box, and the outer surface of the bolt is threadedly sleeved on the inner surface of the separation box.
[0012] As a preferred technical solution of the utility model, a No. 2 motor is fixedly installed on the front side of the left surface of the separation box, and a rotating shaft is fixedly sleeved on the other end of the output shaft of the No. 2 motor.
[0013] As a preferred technical solution of the utility model, a gear is fixedly sleeved on the outer surface of the rotating shaft, and a toothed plate is meshingly connected to the outer surface of the gear.
[0014] As a preferred technical solution of the utility model, a connecting frame is fixedly connected to the left side of the front surface of the tooth plate, the right end of the connecting frame passes through the separation box and extends to the interior of the separation box and is fixedly connected to a push rod, the outer surface of the push rod is movably connected to the inner surface of the separation box, and the lower surface of the push rod is movably connected to the upper surface of the separation plate.
[0015] As a preferred technical solution of the utility model, the rear side of the upper surface of the tooth plate is movably connected with a limit block located on the left side of the separation box, and the right surface of the limit block is fixedly connected to the left surface of the separation box.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0017] 1. The utility model sets a separation plate, a No. 1 connecting rod, a No. 2 connecting rod, a movable plate and an extrusion block. When the No. 1 motor is running, the round shaft and the No. 1 connecting rod will start to rotate. At this time, the No. 2 connecting rod will start to rotate with the other end of the No. 1 connecting rod as the axis under the drive of the No. 1 connecting rod, and the other end of the No. 2 connecting rod will drive the movable plate, so that the movable plate as a whole starts to move downward. During this process, the extrusion block will squeeze the raw materials above the separation plate, so as to squeeze out the phytosterol solution contained in the raw materials as much as possible, thereby improving the extraction rate of the phytosterol solution.
[0018] 2. The utility model sets a closing plate, gears, toothed plates, a pushing rod and a limiting block. After the extraction of the phytosterol solution is completed, the pressed raw materials will stay on the upper surface of the separation plate. At this time, the operator removes the closing plate as a whole and starts the No. 2 motor. The operation of the No. 2 motor will cause the rotating shaft and the gear to start rotating. Since the outer surface of the gear and the outer surface of the toothed plate are meshed with each other, the toothed plate, the connecting frame and the pushing rod will move backward under the drive of the gear and the limitation of the limiting block. In this process, the pushing rod will push the remaining raw materials and finally push them out of the interior of the separation box, thereby realizing the automatic cleaning function of the remaining raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the side surface of the utility model;
[0021] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;
[0022] Figure 4 It is a cross-sectional structural schematic diagram of the side of the utility model;
[0023] Figure 5 It is a schematic diagram of the cross-sectional structure of the bolt of the utility model.
[0024] In the figure: 1. bottom plate; 2. separation box; 3. separation plate; 4. No. 1 motor; 5. round shaft; 6. No. 1 connecting rod; 7. No. 2 connecting rod; 8. movable plate; 9. extrusion block; 10. limit rod; 11. collection box; 12. closing plate; 13. bolt; 14. No. 2 motor; 15. rotating shaft; 16. gear; 17. tooth plate; 18. connecting frame; 19. push rod; 20. limit block. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] like Figures 1 to 5 As shown, the utility model provides a plant sterol preparation device for bean processing, comprising:
[0027] A bottom plate 1, a separation box 2 is fixedly connected to the upper surface of the bottom plate 1;
[0028] A separation plate 3, the separation plate 3 is fixedly connected to the middle part of the inner surface of the separation box 2;
[0029] An extrusion mechanism, which is arranged above the separation box 2;
[0030] Among them, the extrusion mechanism includes a No. 1 motor 4, which is fixedly installed on the front surface of the separation box 2. The other end of the output shaft of the No. 1 motor 4 is fixedly sleeved with a round shaft 5, and the outer surface of the round shaft 5 is fixedly sleeved with a No. 1 connecting rod 6. The other end of the No. 1 connecting rod 6 is hinged with a No. 2 connecting rod 7, and the other end of the No. 2 connecting rod 7 is hinged with a movable plate 8. The lower surface of the movable plate 8 is fixedly connected with an extrusion block 9. The rotation of the No. 1 connecting rod 6 causes the No. 2 connecting rod 7 to drive the movable plate 8 to move downward as a whole.
[0031] When the No. 1 motor 4 is running, the circular shaft 5 and the No. 1 connecting rod 6 will start to rotate. At this time, the other end of the No. 1 connecting rod 6 will drive the No. 2 connecting rod 7 and make the No. 2 connecting rod 7 start to rotate, and the other end of the No. 2 connecting rod 7 will drive the movable plate 8, so that the movable plate 8 as a whole starts to move downward.
[0032] Among them, the front and rear sides of the upper surface of the movable plate 8 are movably connected with the limiting rod 10, the bottom end of the limiting rod 10 passes through the movable plate 8 and extends to the upper surface of the separation box 2 and is fixedly connected to the separation box 2, and the outer surface of the limiting rod 10 and the inner surface of the movable plate 8 are movably connected.
[0033] Due to the design of the limiting rod 10, the stability of the movable plate 8 and the extrusion block 9 when they move downward is ensured.
[0034] Among them, the inner surface of the bottom end of the bottom plate 1 is movably connected to the collecting box 11 located below the separation box 2, and the right surface of the separation box 2 is movably connected to the closing plate 12. The front and rear ends of the right surface of the closing plate 12 are threadedly sleeved with bolts 13. The left end of the bolt 13 successively penetrates the closing plate 12 and the separation box 2 and extends to the interior of the separation box 2. The outer surface of the bolt 13 is threadedly sleeved with the inner surface of the separation box 2.
[0035] Due to the design of the closing plate 12, the bolts 13 can be removed by an operator.
[0036] A second motor 14 is fixedly mounted on the front side of the left surface of the separation box 2 , and a rotating shaft 15 is fixedly sleeved on the other end of the output shaft of the second motor 14 .
[0037] When the second motor 14 is running, the rotating shaft 15 starts to rotate.
[0038] A gear 16 is fixedly sleeved on the outer surface of the rotating shaft 15 , and a toothed plate 17 is meshedly connected on the outer surface of the gear 16 .
[0039] When the gear 16 starts to rotate, since the gear 16 and the toothed plate 17 are meshed with each other, the toothed plate 17 starts to move backwards driven by the meshing of the gear 16 .
[0040] Among them, a connecting frame 18 is fixedly connected to the left side of the front surface of the tooth plate 17, the right end of the connecting frame 18 passes through the separation box 2 and extends to the interior of the separation box 2 and is fixedly connected to a push rod 19, the outer surface of the push rod 19 is movably connected to the inner surface of the separation box 2, and the lower surface of the push rod 19 is movably connected to the upper surface of the separation plate 3.
[0041] When the push rod 19 moves to the right, the residual raw material above the separation plate 3 will move to the right together with the push rod 19 .
[0042] The rear side of the upper surface of the tooth plate 17 is movably connected to a limit block 20 located on the left side of the separation box 2 , and the right surface of the limit block 20 is fixedly connected to the left surface of the separation box 2 .
[0043] The design of the limit block 20 ensures the stability of the tooth plate 17 during overall movement.
[0044] The working principle and use process of this utility model:
[0045] First, the operator pours the raw material containing the phytosterol solution into the separation box 2 and starts the No. 1 motor 4. As the No. 1 motor 4 runs, the round shaft 5 and the No. 1 connecting rod 6 will start to rotate, and the No. 2 connecting rod 7 will start to rotate driven by the other end of the No. 1 connecting rod 6. At this time, the other end of the No. 2 connecting rod 7 will drive the movable plate 8, so that the movable plate 8 as a whole starts to move downward under the limit of the limit rod 10. During this process, the extrusion block 9 squeezes the raw material above the separation plate 3, so that the phytosterol solution in the raw material flows into the interior of the collecting box 11 through the separation plate 3 and the separation box 2, thereby realizing the extraction and separation of the phytosterol solution.
[0046] When the extraction of the plant sterol solution is completed, the operator removes the bolts 13 and removes the closing plate 12, and then starts the No. 2 motor 14. As the No. 2 motor 14 runs, the rotating shaft 15 and the gear 16 will start to rotate. Since the outer surfaces of the gear 16 and the tooth plate 17 are meshed with each other, the tooth plate 17 as a whole will move backward under the limit of the limit block 20. During this process, the push rod 19 will push the residual raw materials above the separation plate 3 to move backward together. Finally, the push rod 19 will push these raw materials from the upper surface of the separation plate 3 to the outside of the separation box 2, thereby realizing the cleaning of the residual raw materials and facilitating the next extraction work.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plant sterol preparation device for bean processing, characterized in that: Included are: A bottom plate (1), the upper surface of which is fixedly connected to a separation box (2); A separation plate (3), the separation plate (3) being fixedly connected to the middle part of the inner surface of the separation box (2); A squeezing mechanism, the squeezing mechanism being arranged above the separation box (2); The extrusion mechanism comprises a No. 1 motor (4), the No. 1 motor (4) is fixedly mounted on the front surface of the separation box (2), the other end of the output shaft of the No. 1 motor (4) is fixedly sleeved with a round shaft (5), the outer surface of the round shaft (5) is fixedly sleeved with a No. 1 connecting rod (6), the other end of the No. 1 connecting rod (6) is hinged with a No. 2 connecting rod (7), the other end of the No. 2 connecting rod (7) is hinged with a movable plate (8), the lower surface of the movable plate (8) is fixedly connected with an extrusion block (9), and the No. 1 connecting rod (6) rotates so that the No. 2 connecting rod (7) drives the movable plate (8) to move downward as a whole.
2. The plant sterol preparation device for bean processing according to claim 1, characterized in that: The front and rear sides of the upper surface of the movable plate (8) are movably connected to a limiting rod (10); the bottom end of the limiting rod (10) passes through the movable plate (8) and extends to the upper surface of the separation box (2) and is fixedly connected to the separation box (2); the outer surface of the limiting rod (10) is movably sleeved with the inner surface of the movable plate (8).
3. The plant sterol preparation device for bean processing according to claim 1, characterized in that: The inner surface of the bottom end of the base plate (1) is movably connected to a collecting box (11) located below the separation box (2); the right surface of the separation box (2) is movably connected to a closing plate (12); the front and rear ends of the right surface of the closing plate (12) are both threadedly sleeved with bolts (13); the left end of the bolt (13) passes through the closing plate (12) and the separation box (2) in sequence and extends to the interior of the separation box (2); the outer surface of the bolt (13) is threadedly sleeved with the inner surface of the separation box (2); 4. The plant sterol preparation device for bean processing according to claim 1, characterized in that: A No. 2 motor (14) is fixedly mounted on the front side of the left surface of the separation box (2), and a rotating shaft (15) is fixedly sleeved on the other end of the output shaft of the No. 2 motor (14).
5. The plant sterol preparation device for bean processing according to claim 4, characterized in that: A gear (16) is fixedly sleeved on the outer surface of the rotating shaft (15), and a toothed plate (17) is meshedly connected on the outer surface of the gear (16).
6. The plant sterol preparation device for bean processing according to claim 5, characterized in that: A connecting frame (18) is fixedly connected to the left side of the front surface of the tooth plate (17); the right end of the connecting frame (18) passes through the separation box (2) and extends to the interior of the separation box (2) and is fixedly connected to a push rod (19); the outer surface of the push rod (19) is movably connected to the inner surface of the separation box (2); and the lower surface of the push rod (19) is movably connected to the upper surface of the separation plate (3).
7. The plant sterol preparation device for bean processing according to claim 5, characterized in that: The rear side of the upper surface of the tooth plate (17) is movably connected to a limit block (20) located on the left side of the separation box (2), and the right surface of the limit block (20) is fixedly connected to the left surface of the separation box (2).
