Electric vehicle charging port cover structure provided with clutch four-bar mechanism

By using a clutch four-link mechanism and synchronous gear transmission electric charging port cover in the car charging port cover, the problem of large space and easy damage of manual opening is solved, stability and cost reduction are achieved, and the technology of the whole vehicle is improved and market value.

CN222272199UActive Publication Date: 2024-12-31WUHU FORESIGHT TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421106940.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-31
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing car charging cover is manually opened and takes up a large space, which is easy to be damaged, and cannot be effectively fixed in a locked car or abnormal state, resulting in structural damage.

Method used

The electric charging port cover structure adopts a clutch four-link mechanism, including the outer cover body, charging port cover base and clutch four-link opening and closing mechanism, realizes automatic opening and locking functions through crank synchronization shaft and synchronous gear transmission, reducing locking Application of structure.

Benefits of technology

The charging port cover is stable and open at a constant speed, reducing costs, avoiding damage in abnormal conditions, and improving the sense of technology and marketing value of the whole vehicle.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222272199U_ABST
    Figure CN222272199U_ABST
Patent Text Reader

Abstract

The utility model relates to an electric automobile charging port cover structure provided with a clutch four-connecting-rod mechanism, which comprises an outer cover body structure, a charging port cover base structure and a clutch four-connecting-rod opening and closing mechanism, the charging port cover base structure comprises a charging port cover base body, a set of inner clamping base bodies arranged in the charging port cover base body and an actuator connecting structure arranged at the bottom of the charging port cover base body. The upper portion of the clutch four-connecting-rod opening and closing mechanism is connected with a set of upper end outer edge clamping base bodies and a set of upper end inner edge clamping base bodies arranged on the inner face of an inner connecting plate. And the lower parts of the connecting rods are arranged in a group of toothing clamping seats. The electric charging port cover of the four-connecting-rod structure with the clutch function is adopted, the occupied space is small, stability is good, and it can be guaranteed that the charging port cover is not damaged when the charging port cover is opened and closed abnormally. The constant speed and the stability of the opening process are ensured by adopting a synchronous gear transmission mode, and meanwhile, the device is simple in structure, compact in size and excellent in appearance, and has market popularization value.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of automobile parts, in particular to an electric vehicle charging port cover structure provided with a clutch four-link mechanism. Background Art

[0002] At present, with the improvement of people's living standards, the electrification and intelligence of automobiles are increasingly valued by consumers. Topics such as driving experience and human-computer interaction have become important opportunities for automotive parts. The most common charging port covers on the market are manual gooseneck or hinged types. This type of charging port cover needs to be opened manually. The opening process is simple and lacks aesthetics and occupies a large external space, which is easy to cause accidental damage. The use of LPP electronic locks or structural locks also increases the production cost of the charging port cover, and the vehicle cannot be opened when it is abnormally powered off. If it is not used, the charging port cover cannot be effectively fixed, and it can be easily opened from the outside when the car is locked, or violently opened, causing structural damage. Utility Model Content

[0003] The purpose of the utility model is to provide a four-link electric charging port cover with a clutch function, which solves the problem that the car charging port cover takes up a lot of space when opened and is easy to be damaged, and ensures that the charging port cover can be effectively fixed and locked at a low cost to avoid structural damage caused by opening and closing when the car is locked or in an abnormal state. The electric opening form gives the charging port cover a uniform speed effect and a sense of technology when opening and closing, providing the possibility for intelligent interaction of the car.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a charging port cover structure of an electric vehicle with a clutch four-bar linkage mechanism is provided, comprising an outer cover body structure, a charging port cover base structure and a clutch four-bar linkage opening and closing mechanism arranged between the outer cover body structure and the charging port cover base structure, the outer cover body structure comprises an outer cover plate and an inner connecting plate, the charging port cover base structure comprises a charging port cover base body, a group of inner clamping seat bodies arranged inside the charging port cover base body and an actuator connecting structure at the bottom of the charging port cover base body, the upper part of the clutch four-bar linkage opening and closing mechanism is connected with a group of upper end outer clamping seat bodies and a group of upper end inner clamping seat bodies arranged on the inner surface of the inner connecting plate; the lower part of the clutch four-bar linkage opening and closing mechanism is arranged in a group of gear-connected clamping seats inside the charging port cover base body.

[0005] The clutch four-bar opening and closing mechanism includes a left crank assembly connected to the upper outer card seat body on the left side and the upper inner card seat body on the left side, a right crank assembly connected to the upper outer card seat body on the right side and the upper inner card seat body on the right side, and a crank synchronization shaft structure arranged at the lower part of the left crank assembly and the right crank assembly. The left crank assembly and the right crank assembly have the same structure.

[0006] The left crank assembly includes a left driving crank member and a left driven crank member, and the right crank assembly includes a right driving crank member and a right driven crank member.

[0007] The top of the left active crank member is provided with a screw hole connected to the outer card seat body at the left upper end, the top of the left driven crank member is provided with a left pin hole, the left pin hole is connected to the inner card seat body at the left upper end through the driven crank shaft pin, the lower end of the left active crank member is provided with a left gear sleeve, and the left gear sleeve is connected to the left gear seat provided in the charging port cover base body; a charging port cover base plug cover connected to the left gear sleeve is provided at the left end of the charging port cover base body;

[0008] The top end of the right active crank member is provided with a screw hole connected to the right upper end outer card seat body, the top end of the right driven crank member is provided with a right pin hole, the right pin hole is connected to the right upper end inner card seat body through the driven crank shaft pin, the lower end of the right active crank member is provided with a right gear sleeve, the right gear sleeve is connected to the right gear connection card seat set in the charging port cover base body, and an actuator connection structure connected to the right gear sleeve is set at the right end of the charging port cover base body.

[0009] A limit block is respectively arranged at the inner bending part of the left driven crank member and the right driven crank member.

[0010] The crank synchronous shaft structure includes a crank synchronous connecting shaft, a left synchronous connecting gear arranged on the left side of the crank synchronous connecting shaft, and a right synchronous connecting gear arranged on the right side of the crank synchronous connecting shaft. The right synchronous connecting gear is connected to the actuator connecting structure.

[0011] The actuator connection structure comprises an actuator transmission tooth connected to the right synchronous connection gear, an actuator fixing seat connected to the actuator transmission tooth, and an actuator assembly arranged outside the actuator fixing seat and connected to the actuator transmission tooth.

[0012] Beneficial effects of the utility model: the structure adopts a four-link electric charging port cover with a clutch function, which occupies a small space and has good stability, and can ensure that the charging port cover is not damaged when it is opened and closed abnormally. The synchronous gear transmission method ensures the uniform speed and stability of the opening process, and realizes automatic opening under the power provided by the actuator assembly, thereby improving the technological sense of the whole vehicle. The application of the locking structure is reduced, and the cost is effectively reduced. At the same time, the utility model has a simple structure, compact size, and excellent appearance, and has market promotion value.

[0013] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model.

[0015] Figure 2 for Figure 1 Stereoscopic diagram.

[0016] Figure 3 for Figure 1 Exploded diagram.

[0017] Figure 4 for Figure 1 Enlarged view of the inner connecting plate structure.

[0018] Figure 5 for Figure 1 Top view of the center charging port cover base.

[0019] Figure 6 for Figure 1 Enlarged view of the active crank member on the left side of the middle.

[0020] Figure 7 for Figure 1 Enlarged view of the driven crank member on the left side.

[0021] Figure 8 for Figure 1 Enlarged view of the active crank member on the right side of the middle.

[0022] Fig. 9 for Figure 1 Enlarged view of the driven crank member on the right side of the center.

[0023] In the figure: 1. outer cover plate, 2. inner connecting plate, 3. left active crank member, 4. left driven crank member, 5. right active crank member, 6. right driven crank member, 7. driven crank shaft pin, 8. limit block, 9. crank synchronous connecting shaft, 10. left synchronous connecting gear, 11. right synchronous connecting gear, 12. actuator transmission gear, 13. charging port cover base plug cover, 14. actuator fixing seat, 15. actuator assembly, 16. charging port cover base body, 17. shaft screw, 18. metal gasket, 19. fastening screw, 20. upper outer edge card seat body, 21. upper inner edge card seat body, 22. left gear sleeve, 23. left gear card seat, 24. right pin hole, 25. right gear sleeve, 26. right gear card seat, 27. upper inner edge card seat body. DETAILED DESCRIPTION

[0024] The directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like in the application text are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Embodiment 1, as Figure 1-9 As shown, a charging port cover structure of an electric vehicle with a clutch four-bar linkage mechanism includes an outer cover structure, a charging port cover base structure, and a clutch four-bar linkage opening and closing mechanism arranged between the outer cover structure and the charging port cover base structure, wherein the outer cover structure includes an outer cover plate 1 and an inner connecting plate 2, the charging port cover base structure includes a charging port cover base body 16, a group of inner snap-fit ​​seats arranged inside the charging port cover base body, and an actuator connection structure at the bottom of the charging port cover base body, the upper part of the clutch four-bar linkage opening and closing mechanism is connected to a group of upper end outer snap-fit ​​seats 20 and a group of upper end inner snap-fit ​​seats 27 arranged on the inner surface of the inner connecting plate; the lower part of the clutch four-bar linkage opening and closing mechanism is arranged in a group of gear-jointed seats inside the charging port cover base body.

[0027] The clutch four-bar opening and closing mechanism includes a left crank assembly connected to the upper outer card seat body on the left side and the upper inner card seat body on the left side, a right crank assembly connected to the upper outer card seat body on the right side and the upper inner card seat body on the right side, and a crank synchronization shaft structure arranged at the lower part of the left crank assembly and the right crank assembly. The left crank assembly and the right crank assembly have the same structure.

[0028] The left crank assembly includes a left driving crank member 3 and a left driven crank member 4, and the right crank assembly includes a right driving crank member 5 and a right driven crank member 6.

[0029] The top end of the left active crank member is provided with a screw hole connected to the outer card seat body of the left upper end, the top end of the left driven crank member is provided with a left pin hole 21, the left pin hole is connected to the inner card seat body of the left upper end through the driven crank shaft pin 7, the lower end of the left active crank member is provided with a left gear sleeve 22, and the left gear sleeve is connected to the left gear connection card seat 23 set in the charging port cover base body; a charging port cover base plug cover 13 connected to the left gear sleeve is set at the left end of the charging port cover base body, and a rotating shaft screw 17 and a metal gasket 18 are set between the charging port cover base plug cover 13 and the left active crank member 3; a fastening screw 19 is set on the outside of the charging port cover base plug cover 13 to be fixedly connected to the charging port cover base body 16.

[0030] The top of the right active crank member is provided with a screw hole connected to the outer card seat body of the right upper end, the top of the right driven crank member is provided with a right pin hole 24, the right pin hole is connected to the inner card seat body of the right upper end through the driven crank shaft pin 7, the lower end of the right active crank member is provided with a right gear sleeve 25, the right gear sleeve is connected to the right gear connection card seat 26 set in the charging port cover base body 16, and an actuator connection structure connected to the right gear sleeve is set at the right end of the charging port cover base body.

[0031] A limit block 8 is provided at the inner bend of the left driven crank member and the right driven crank member.

[0032] The crank synchronous shaft structure includes a crank synchronous connecting shaft 9, a left synchronous connecting gear 10 arranged on the left side of the crank synchronous connecting shaft, and a right synchronous connecting gear 11 arranged on the right side of the crank synchronous connecting shaft. The right synchronous connecting gear 11 is connected to the actuator connecting structure.

[0033] The actuator connection structure includes an actuator transmission tooth 12 connected to the right synchronous connection gear, an actuator fixing seat 14 connected to the actuator transmission tooth, and an actuator assembly 15 arranged outside the actuator fixing seat and connected to the actuator transmission tooth. A fastening screw 19 is arranged outside the actuator assembly 15 to fix it to the actuator fixing seat 14.

[0034] The four-link crank structure is composed of an active crank 1 / 2 and a driven crank 1 / 2 which are respectively fixed between the base and the inner cover plate by fastening. The crank synchronization shaft is connected to the synchronization tooth 1 / 2 and then meshes with the active crank 1 / 2 respectively, thereby realizing the synchronous operation function.

[0035] The actuator assembly with clutch device includes a device for connecting the in-vehicle interconnection control module or remote electronic module. While providing excellent rotational force for the four-link structure, it also provides a self-locking force greater than that required for the charging port cover to operate, ensuring that it remains open or closed. Furthermore, the selected actuator assembly can provide appropriate clutch torque for the charging port cover to be violently closed when it is open or violently opened when it is closed, ensuring that it can be closed and opened in abnormal conditions without damaging the structure of the charging port cover, reducing the probability of abnormal damage to the vehicle and thus reducing maintenance and use costs.

[0036] The actuator assembly with a clutch device can provide a certain locking and closing function for the charging port cover, so there is no need to continue to install an LPP electronic lock or a physical structure lock, thereby reducing costs.

[0037] The actuator assembly with the clutch device is indirectly fixed between the actuator fixing base and the charging port cover base. The actuator fixing base is first fixed to the charging port cover base, and then the actuator assembly is fixed to the actuator fixing base with screws.

[0038] The actuator assembly with clutch function can always feedback the position status signal of the charging port cover to the vehicle, and the vehicle control module can display this information to the user. The vehicle can set the control mode according to actual needs, such as one-button opening and closing, and can also set car wash mode, emergency closing, anti-pinch protection and other functions.

[0039] The actuator assembly with clutch device has the function of opening / closing end speed reduction setting.

[0040] Rubber pads are arranged between the contact positions of the left crank assembly and the right crank assembly with the base for buffering and limiting.

[0041] The four-link structure can ensure that the charging port cover can meet the outward and upward movement states, while minimizing the space occupied by the outward and upward movement through the optimized active crank and driven crank design, thereby further reducing the probability of abnormal damage.

[0042] The crank synchronous shaft structure and synchronous gear scheme are as follows: the synchronous gear 1 / 2 is inserted from both ends of the synchronous shaft to the limited position and then installed on the base; the two ends of the synchronous shaft are fixed with actuator transmission teeth and synchronous shaft limit sleeves respectively.

[0043] The structure adopts a four-link electric charging port cover with a clutch function, which occupies a small space and has good stability. It can ensure that the charging port cover is not damaged when it is opened and closed abnormally. The synchronous gear transmission method ensures the uniform speed and stability of the opening process, and realizes automatic opening under the power provided by the actuator assembly, which improves the technological sense of the whole vehicle. The application of locking structure is reduced, and the cost is effectively reduced. At the same time, the utility model has a simple structure, compact size, excellent appearance, and has market promotion value.

[0044] The above embodiments are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.

[0045] The parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art.

Claims

1. An electric vehicle charging port cover structure with a clutch four-bar linkage mechanism comprises an outer cover structure, a charging port cover base structure, and a clutch four-bar linkage opening and closing mechanism arranged between the outer cover structure and the charging port cover base structure, characterized in that: The outer cover structure includes an outer cover plate and an inner connecting plate, the charging port cover base structure includes a charging port cover base body, a group of inner snap-fit ​​seats arranged inside the charging port cover base body, and an actuator connection structure at the bottom of the charging port cover base body, the upper part of the clutch four-bar opening and closing mechanism is connected to a group of upper end outer snap-fit ​​seats and a group of upper end inner snap-fit ​​seats arranged on the inner surface of the inner connecting plate; the lower part of the clutch four-bar opening and closing mechanism is arranged in a group of gear-jointed seats inside the charging port cover base body.

2. The electric vehicle charging port cover structure with a clutch four-bar linkage as claimed in claim 1, characterized in that: The clutch four-bar opening and closing mechanism includes a left crank assembly connected to the upper outer card seat body on the left side and the upper inner card seat body on the left side, a right crank assembly connected to the upper outer card seat body on the right side and the upper inner card seat body on the right side, and a crank synchronization shaft structure arranged at the lower part of the left crank assembly and the right crank assembly. The left crank assembly and the right crank assembly have the same structure.

3. The electric vehicle charging port cover structure with a clutch four-bar linkage as claimed in claim 2, characterized in that: The left crank assembly includes a left driving crank member and a left driven crank member, and the right crank assembly includes a right driving crank member and a right driven crank member. The top of the left active crank member is provided with a screw hole connected to the outer card seat body at the left upper end, the top of the left driven crank member is provided with a left pin hole, the left pin hole is connected to the inner card seat body at the left upper end through the driven crank shaft pin, the lower end of the left active crank member is provided with a left gear sleeve, and the left gear sleeve is connected to the left gear seat provided in the charging port cover base body; a charging port cover base plug cover connected to the left gear sleeve is provided at the left end of the charging port cover base body; The top end of the right active crank member is provided with a screw hole connected to the right upper end outer card seat body, the top end of the right driven crank member is provided with a right pin hole, the right pin hole is connected to the right upper end inner card seat body through the driven crank shaft pin, the lower end of the right active crank member is provided with a right gear sleeve, the right gear sleeve is connected to the right gear connection card seat set in the charging port cover base body, and an actuator connection structure connected to the right gear sleeve is set at the right end of the charging port cover base body.

4. The electric vehicle charging port cover structure with a clutch four-bar linkage as claimed in claim 3, characterized in that: A limit block is respectively arranged at the inner bend of the left driven crank member and the right driven crank member.

5. The electric vehicle charging port cover structure with a clutch four-bar linkage as claimed in claim 2, characterized in that: The crank synchronous shaft structure includes a crank synchronous connecting shaft, a left synchronous connecting gear arranged on the left side of the crank synchronous connecting shaft, and a right synchronous connecting gear arranged on the right side of the crank synchronous connecting shaft. The right synchronous connecting gear is connected to the actuator connecting structure.

6. The electric vehicle charging port cover structure with a clutch four-bar linkage as claimed in claim 3 or 5, characterized in that: The actuator connection structure comprises an actuator transmission tooth connected to the right synchronous connection gear, an actuator fixing seat connected to the actuator transmission tooth, and an actuator assembly arranged outside the actuator fixing seat and connected to the actuator transmission tooth.