Material guiding structure for gear storage
The material guide structure for gear storage addresses disorderly storage and manual inefficiencies by using automated mechanisms to categorize and store gears efficiently, reducing labor intensity and preventing damage.
Patent Information
- Application Number
- CN202420241077.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-31
AI Technical Summary
Existing gear storage systems result in disorderly placement of different grades, leading to confusion, inefficient manual operation, high labor intensity, and potential damage due to friction and collision during transportation.
A material guide structure comprising a bottom silo board, silo components, material pushing components, temporary storage racks, and guide rod assemblies, which facilitate automated storage of gears in a categorized and damage-free manner, using pushing and flipping mechanisms to transition gears between horizontal and vertical states.
The solution enhances storage efficiency, reduces labor costs, and prevents gear damage by ensuring organized storage and automated handling of gears without manual intervention.
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Figure CN222273345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear storage, in particular to a material guiding structure for gear storage. Background Art
[0002] A gear is a mechanical component with gears on the wheel rim that continuously mesh to transmit motion and power. Gears are widely used in transmission.
[0003] During the production process of existing gears, most of them are processed in stages. The gears that have been processed in stages are stored together and then transported to the next process.
[0004] However, after grading the same kind of gears, there will be many different grades, and the gears of different grades are placed in a disorderly manner on the storage station, which is not only easy to confuse, but also the manual operation process is inefficient and labor-intensive; on the other hand, in the process of transporting the gears, it is easy to cause friction and collision between the gears, causing wear between the gears, affecting the quality of the final gear product. Utility Model Content
[0005] The main purpose of the utility model is to propose a material guide structure for gear storage, aiming to solve the technical problems of easy confusion of different grades of gears in the existing centralized storage, low efficiency of manual operation process, high labor intensity and easy damage to the gears.
[0006] In order to achieve the above-mentioned purpose, the utility model proposes a material guide structure for gear storage, comprising:
[0007] Bottom silo board;
[0008] A plurality of silo components, wherein the plurality of silo components are arranged in parallel on the bottom silo plate;
[0009] A plurality of material pushing components are arranged one by one on one side of each of the silo components;
[0010] A plurality of temporary storage racks are arranged one by one between the pushing assembly and the silo component, and the temporary storage racks are suitable for horizontally placing the tested single-stage gears;
[0011] A plurality of guide rod assemblies are arranged one by one on the other side of each of the silo components;
[0012] The pushing assembly is suitable for moving to flip and push the single-stage gear from a horizontal state to the corresponding silo component for temporary storage in a vertical state, and further push it to the guide rod assembly for storage.
[0013] Optionally, the pushing assembly includes a cylinder bracket connected to the upper surface of the bottom silo plate and a second driving component and a third driving component horizontally mounted on the cylinder bracket, and the third driving component is arranged directly above the second driving component, the second driving component is suitable for pushing and flipping the single-stage gear on the temporary storage rack from a horizontal state to a vertical state on the silo component, and the third driving component is suitable for pushing the single-stage gear in a vertical state on the silo component to the guide rod assembly.
[0014] Optionally, the second driving component includes a first driving cylinder and a gear pushing block horizontally arranged and connected to the middle of the cylinder bracket, and the gear pushing block is connected to the output shaft of the first driving cylinder.
[0015] Optionally, the third driving component includes a first double-axis cylinder and an upper push plate horizontally arranged and connected to the middle part of the cylinder bracket, and the upper push plate is connected to the output shaft of the first double-axis cylinder.
[0016] Optionally, the silo component includes a material trough horizontally mounted on the bottom silo plate and a baffle frame transversely spanning above the material trough, the material trough is configured as a V-shaped trough structure, and the material trough is suitable for accommodating the single-stage gear.
[0017] Optionally, the lower end of the gear pushing block is adapted to the shape of the material trough and the single-stage gear, and a V-shaped plate is provided on one side of the upper push plate close to the silo component, and the V-shaped plate is suitable for accommodating the single-stage gear.
[0018] Optionally, the guide rod assembly includes a guide handle, a guide rod and a rear positioning plate laterally connected to the bottom bin plate, and the rear positioning plate is located on the side of the material trough away from the pushing assembly, one end of the guide handle is fixedly connected to the rear positioning plate, and the other end is fixedly connected to the guide rod, and the guide rod is located in the corresponding material trough.
[0019] Optionally, it also includes a placement bracket vertically connected to an end surface of one side of the material trough, the placement bracket includes a vertical plate and a horizontal plate that are integrally connected, the horizontal plate is connected to the top of the vertical plate and is located above the temporary storage rack, and the horizontal plate is located between the second driving component and the third driving component, and the vertical plate is provided with a through hole facing each of the material troughs.
[0020] Optionally, the number of the silo component, the material pushing assembly, the temporary storage rack and the guide rod assembly are all three.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] In the technical solution of the utility model, a silo component is used to temporarily store single-stage gears. Multiple silo components are arranged in parallel on the bottom silo plate. A pusher assembly is arranged at the entrance of each silo component, which is used to flip the single-stage gear placed near the entrance of the silo component and drop it into the silo component. A temporary storage rack is arranged between each pusher assembly and the silo component. The temporary storage rack is located near the entrance of the silo component, and the temporary storage rack is suitable for horizontally placing the single-stage gears that have been tested. A guide rod assembly is arranged at the exit of each silo component, which is used to receive the single-stage gears that slide through the silo component. The single-stage gears are gathered to form a string and are arranged on the guide rod assembly. The pusher assembly is suitable for moving to flip the single-stage gear from a horizontal state to the corresponding silo component for temporary storage in a vertical state, and further pushed to the guide rod assembly for storage under the action of the pusher assembly. The whole process is fully automated, and the single-stage gears can be stored in place without manual intervention, which significantly improves storage efficiency and reduces labor costs. Gears of different grades can be stored in categories, and will not cause damage to the gears and affect product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0024] Figure 1 A three-dimensional structural schematic diagram of an embodiment of a material guide structure for gear storage provided by an embodiment of the utility model;
[0025] Figure 2 This is a structural schematic diagram of a material guide structure for gear storage in an embodiment of the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of the pusher assembly in the embodiment of the utility model;
[0027] Figure 4 This is a schematic diagram of the main structure of the material guide structure for gear storage in an embodiment of the utility model;
[0028] Figure 5 It is a schematic top view of the material guide structure for gear storage in an embodiment of the utility model.
[0029] Description of Figure Numbers:
[0030] 1- Bottom silo board;
[0031] 2-bin component; 21-material trough; 22-shield rack;
[0032] 3-push assembly; 31-cylinder bracket; 32-second drive component; 321-first drive cylinder; 322-gear push block; 33-third drive component; 331-first double-axis cylinder; 332-upper push plate;
[0033] 4-temporary storage rack;
[0034] 5-guide rod assembly; 51-guide handle; 52-guide rod; 53-rear positioning plate;
[0035] 6-single-stage gear;
[0036] 7-single-stage gear; 71-vertical plate; 72-horizontal plate; 711-through hole. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0038] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0039] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0040] See also Figure 1-5 As shown, the utility model provides a material guide structure for gear storage, which includes a bottom bin plate 1, a bin component 2, a material pusher assembly 3, a temporary storage rack 4 and a guide rod assembly 5, wherein:
[0041] The silo component 2 is used for temporarily storing the single-stage gear 6. In this embodiment, multiple silo components 2 are arranged in parallel on the bottom silo plate 1; multiple pushing components 3 are arranged one by one on one side of each silo component 2, that is, a pushing component 3 is arranged at the entrance of each silo component 2, which is used to flip the single-stage gear 6 placed near the entrance of the silo component 2 and drop it into the silo component 2; multiple temporary storage racks 4 are arranged one by one between the pushing components 3 and the silo component 2, that is, a temporary storage rack 4 is arranged between each pushing component 3 and the silo component 2, the temporary storage rack 4 is located near the entrance of the silo component 2, and the temporary storage rack 4 is suitable for horizontally placing the single-stage gear 6 that has been tested; multiple guide rod assemblies 5 are arranged one by one on the other side of each silo component 2, that is, a guide rod assembly 5 is arranged at the outlet of each silo component 2, which is used to receive the single-stage gear 6 that slides through the silo component 2, and the single-stage gear 6 is gathered to form a string on the guide rod assembly 5.
[0042] In the technical solution of the utility model, the pushing assembly 3 is suitable for moving to flip the single-stage gear 6 from a horizontal state to the corresponding silo component 2 for temporary storage in a vertical state, and further pushed to the guide rod assembly 5 for storage under the action of the pushing assembly 3. The whole process is fully automated, and the single-stage gear 6 can be stored in place without human intervention, which significantly improves storage efficiency and reduces labor costs.
[0043] Further, the pusher assembly 3 includes a cylinder support 31, a second drive component 32 and a third drive component 33, wherein:
[0044] The cylinder bracket 31 is connected to the upper surface of the bottom silo plate 1, the second driving component 32 and the third driving component 33 are horizontally installed on the cylinder bracket 31, and the third driving component 33 is arranged directly above the second driving component 32. The second driving component 32 is suitable for pushing and flipping the single-stage gear 6 on the temporary storage rack 4 from a horizontal state to a vertical state on the silo component 2, and the third driving component 33 is suitable for pushing the single-stage gear 6 in a vertical state on the silo component 2 to the guide rod assembly 5.
[0045] Therefore, please refer to Figure 2 As shown, in the specific embodiment of the utility model, the pushing assembly 3 is composed of a cylinder bracket 31, a second driving component 32 and a third driving component 33. The cylinder bracket 31 is used as a supporting carrier, which can be conveniently used to install the second driving component 32 and the third driving component 33. The second driving component 32 is horizontally connected to the middle of the cylinder bracket 31. Its purpose is to push and flip the single-stage gear 6 on the temporary storage rack 4 from a horizontal state to a vertical state on the silo component 2; and the third driving component 33 is horizontally connected to the top of the cylinder bracket 31, and is used to push the single-stage gear 6 in a vertical state on the silo component 2 to the guide rod assembly 5.
[0046] Furthermore, the second driving component 32 includes a first driving cylinder 321 and a gear pushing block 322 , wherein the first driving cylinder 321 is horizontally penetrated and connected to the middle of the cylinder bracket 31 , and the gear pushing block 322 is connected to the output shaft of the first driving cylinder 321 .
[0047] See also Figure 3 As shown, in a specific embodiment of the utility model, the second driving component 32 is composed of a first driving cylinder 321 and a gear pushing block 322, wherein the first driving cylinder 321 drives the gear pushing block 322 to move along the length direction of the silo component 2, and the bottom shape of the gear pushing block 322 is adapted to the shape of the single-stage gear 6 and the silo component 2, thereby facilitating the gear pushing block 322 to move back and forth in the silo component 2.
[0048] Specifically, the third driving component 33 includes a first double-axis cylinder 331 and an upper push plate 332 , which are horizontally arranged and connected to the top of the cylinder bracket 31 , and the upper push plate 332 is connected to the output shaft of the first double-axis cylinder 331 .
[0049] See also Figure 4 As shown, in a specific embodiment of the utility model, the third driving component 33 is composed of a first double-axis cylinder 331 and an upper push plate 332. The third driving component 33 is located above the second driving component 32, wherein the first double-axis cylinder 331 drives the upper push plate 332 to move along the length direction of the silo component 2, and the upper push plate 332 is adapted to the shape of the single-stage gear 6 in contact with the vertical state, thereby facilitating driving the upper push plate 332 to move back and forth on the silo component 2.
[0050] Furthermore, the silo component 2 includes a material trough 21 and a baffle frame 22, wherein the material trough 21 is horizontally installed on the bottom silo plate 1, and the baffle frame 22 is laterally spanned above the material trough 21, the material trough 21 is configured as a V-shaped groove structure, and the material trough 21 is suitable for accommodating a single-stage gear 6.
[0051] For more details, see Figure 2 As shown, in a specific embodiment of the present utility model, the silo component 2 is composed of a material trough 21 and a baffle frame 22, and a plurality of material troughs 21 are horizontally arranged in parallel on the bottom silo plate 1, and are connected together in the width direction of the plurality of material troughs 21 by the baffle frame 22.
[0052] It should be particularly noted that the transverse cross-section of the material trough 21 is a V-shaped structure, which is compatible with the shape of the single-stage gear 6 in a vertical state, so the material trough 21 is suitable for guiding the single-stage gear 6.
[0053] Furthermore, the guide rod assembly 5 includes a guide handle 51, a guide rod 52 and a rear positioning plate 53 laterally connected to the bottom bin plate 1, and the rear positioning plate 53 is located on the side of the material trough 21 away from the pushing assembly 3, one end of the guide handle 51 is fixedly connected to the rear positioning plate 53, and the other end is fixedly connected to the guide rod 52, and the guide rod 52 is located in the corresponding material trough 21.
[0054] See also Figure 2 As shown, in the specific embodiment of the utility model, the guide rod assembly 5 is composed of a guide handle 51, a guide rod 52 and a rear positioning plate 53, wherein one end of the guide handle 51 is fixedly connected to the rear positioning plate 53, and the other end is fixedly connected to the guide rod 52, and the guide rod 52 extends horizontally and is located in the corresponding material trough 21, so as to facilitate receiving the single-stage gear 6 in the material trough 21.
[0055] For details, please refer to Figure 2 As shown, in a specific embodiment of the utility model, the material guiding structure for gear storage also includes a placement bracket 7 vertically connected to the end face of one side of the material trough 21. The placement bracket 7 in this embodiment is composed of a vertical plate 71 and a horizontal plate 72 that are integrally connected. The horizontal plate 72 is connected to the top of the vertical plate 71 and is located above the temporary storage rack 4. The horizontal plate 72 is located between the second drive component 32 and the third drive component 33. The vertical plate 71 is provided with a through hole 711 opposite to each material trough 21, so that the flipped single-stage gear 6 can enter the material trough 21 from the through hole 711.
[0056] Furthermore, the number of the silo component 2, the material pushing assembly 3, the temporary storage rack 4 and the guide rod assembly 5 are three.
[0057] In this embodiment, the number of the silo component 2, the pusher assembly 3, the temporary storage rack 4 and the guide rod assembly 5 are all set to three, mainly because according to the classification level of the single-stage gear 6, after detection and screening, different silo components 2 can be divided according to different levels and stored in a classified manner to prevent confusion.
[0058] On the other hand, based on the actual situation of the production rhythm of the previous and next processes, the smooth progress of the entire production process is ensured. Of course, the number of the silo components 2 can also be adjusted according to the actual situation, and no restriction is made on the number of the silo components 2, etc.
[0059] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A material guide structure for gear storage, characterized in that: include: Bottom bin plate (1); A plurality of silo components (2), wherein the plurality of silo components (2) are arranged in parallel on the bottom silo plate (1); A plurality of material pushing components (3), arranged one by one on one side of each of the silo components (2); A plurality of temporary storage racks (4) are arranged one by one between the pushing assembly (3) and the silo component (2), and the temporary storage racks (4) are suitable for horizontally placing the tested single-stage gears (6); A plurality of guide rod assemblies (5), arranged one by one on the other side of each of the silo components (2); The pushing assembly (3) is suitable for moving the single-stage gear (6) from a horizontal state to be flipped and pushed into the corresponding silo component (2) for temporary storage in a vertical state, and further pushed to the guide rod assembly (5) for storage.
2. The material guide structure for gear storage according to claim 1, characterized in that: The pushing assembly (3) comprises a cylinder support (31) connected to the upper surface of the bottom bin plate (1), and a second driving component (32) and a third driving component (33) horizontally mounted on the cylinder support (31), wherein the third driving component (33) is arranged directly above the second driving component (32), the second driving component (32) is suitable for pushing and flipping the single-stage gear (6) on the temporary storage rack (4) from a horizontal state to a vertical state on the bin component (2), and the third driving component (33) is suitable for pushing the single-stage gear (6) in a vertical state on the bin component (2) to the guide rod assembly (5).
3. The material guide structure for gear storage according to claim 2, characterized in that: The second driving component (32) comprises a first driving cylinder (321) and a gear pushing block (322) which are horizontally arranged and connected to the middle of the cylinder bracket (31), and the gear pushing block (322) is connected to the output shaft of the first driving cylinder (321).
4. The material guide structure for gear storage according to claim 3, characterized in that: The third driving component (33) comprises a first double-axis cylinder (331) and an upper push plate (332) horizontally arranged and connected to the middle of the cylinder bracket (31), and the upper push plate (332) is connected to the output shaft of the first double-axis cylinder (331).
5. The material guide structure for gear storage according to claim 4, characterized in that: The material bin component (2) comprises a material trough (21) horizontally mounted on the bottom bin plate (1) and a baffle frame (22) laterally spanning above the material trough (21); the material trough (21) is configured as a V-shaped groove structure, and the material trough (21) is suitable for accommodating the single-stage gear (6).
6. The material guide structure for gear storage according to claim 5, characterized in that: The lower end of the gear ejection block (322) is adapted to the shape of the material trough (21) and the single-stage gear (6), and a V-shaped plate is provided on one side of the upper push plate (332) close to the silo component (2), and the V-shaped plate is suitable for accommodating the single-stage gear (6).
7. The material guide structure for gear storage according to claim 5, characterized in that: The guide rod assembly (5) comprises a guide handle (51), a guide rod (52) and a rear positioning plate (53) transversely connected to the bottom bin plate (1), and the rear positioning plate (53) is located on a side of the material trough (21) away from the pushing assembly (3), one end of the guide handle (51) is fixedly connected to the rear positioning plate (53), and the other end is fixedly connected to the guide rod (52), and the guide rod (52) is located in the corresponding material trough (21).
8. The material guide structure for gear storage according to any one of claims 5 to 7, characterized in that: It also includes a placement bracket (7) vertically connected to the end surface of one side of the material trough (21), the placement bracket (7) includes a vertical plate (71) and a horizontal plate (72) connected in one piece, the horizontal plate (72) is connected to the top of the vertical plate (71) and is located above the temporary storage rack (4), and the horizontal plate (72) is located between the second driving component (32) and the third driving component (33), and the vertical plate (71) is provided with a through hole (711) facing each of the material troughs (21).
9. The material guide structure for gear storage according to claim 8, characterized in that: The number of the silo component (2), the material pushing assembly (3), the temporary storage rack (4) and the guide rod assembly (5) are all three.