Lever type steel wire pay-off buffer rack
By designing a lever-type wire laying buffer frame, using spring adjustment devices and sensors, the problem of insufficient tension buffering in traditional equipment is solved, and the adaptability and safety of steel wires are improved in different specifications is achieved, and wire breakage and equipment damage is avoided. risk.
Patent Information
- Application Number
- CN202421134547.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Traditional wire laying equipment lacks an effective tension buffering mechanism, which causes the wire to break or damage the equipment during the start-stop process or when the wire is wrapped, posing a safety hazard.
A lever-type steel wire laying buffer frame is designed, including a wire laying tray, a wire laying frame and a wire laying buffer device. The buffer device consists of a fixed arm, a movable arm, a spring adjusting device and a sensor. The tension is adjusted through a spring adjusting device. Used to stop the operation of the equipment in an emergency.
Effectively alleviate the tension of the steel wire during the start and stop process, reduce the risk of breakage, adapt to different specifications of steel wire, improve the versatility and safety of the device, and avoid the potential danger of wire breakage or equipment damage.
Smart Images

Figure CN222273763U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire-paying equipment, in particular to a lever-type wire-paying buffer frame. Background Art
[0002] Traditional wire pay-off equipment usually lacks an effective tension buffer mechanism, which limits their applicability and safety when handling wires of different specifications. During the wire pay-off operation, the wire will be subjected to huge tension during the start-stop process or when wire entanglement occurs, which may cause wire breakage or damage to the equipment, or even cause personal injury and safety hazards. Utility Model Content
[0003] The utility model aims to solve the problem that current wire-paying equipment generally lacks an effective tension buffer mechanism, and provides a lever-type wire-paying buffer frame, which can adapt to wires of different specifications and provide effective tension buffering to protect the wires and equipment from damage.
[0004] In order to solve the above problems, the structure adopted by the utility model is:
[0005] A lever-type wire pay-off buffer frame comprises a pay-off reel and a pay-off frame, a pay-off buffer device is arranged on one side of the pay-off frame, a wire guide wheel is arranged on the top, the pay-off buffer device comprises a fixed arm and a movable arm, both the fixed arm and the movable arm are provided with wire guide wheels, the movable arm is movably arranged on the fixed arm through a pin shaft, a pair of spring adjustment devices are symmetrically arranged on both sides of the movable arm away from the fixed arm, and a spring for adjusting tension is arranged between the spring adjustment device and the bottom plate.
[0006] Preferably, the spring adjustment device includes a perforated plate, a C-shaped frame, and a threaded rod. The perforated plate is set on the movable arm through a pin shaft, the threaded rod is adjustably set on the perforated plate through a nut, and a C-shaped frame is set at the bottom end of the threaded rod.
[0007] Preferably, a hanging hole is provided on the bottom plate at a position opposite to the spring adjustment device, and hooks are provided at both ends of the spring, which respectively hook the hanging holes on the C-shaped frame and the bottom plate to fix the spring on the wire-releasing buffer device.
[0008] Preferably, anti-collision pads are arranged on the pay-off frame, above and below the movable arm, and a sensor is arranged on one side of the pay-off frame.
[0009] Preferably, the movable arm is configured as a hollow structure.
[0010] The beneficial effects of the utility model are:
[0011] The utility model is cleverly designed. Through the provision of a wire-releasing buffer device, the utility model can effectively alleviate the tension exerted on the steel wire during the starting and stopping process, reducing the risk of steel wire breakage. The tightness of the spring can be adjusted through the spring adjustment device, so that the device can adapt to the working requirements of steel wires of different specifications, thereby improving the versatility and applicability of the device. When the steel wire is subjected to excessive tension, the movable arm will trigger the sensor, thereby urgently stopping the operation of the equipment, avoiding potential dangers and equipment damage caused by steel wire breakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention will be described by way of examples with reference to the accompanying drawings, in which:
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0014] Figure 2 yes Figure 1 The structural diagram of the front side;
[0015] Figure 3 yes Figure 1 Schematic diagram of the structure at point A in the middle.
[0016] The accompanying drawings are marked as follows: 1. pay-off reel; 2. pay-off frame; 3. pay-off buffer device; 31. fixed arm; 32. movable arm; 33. spring adjustment device; 34. spring; 331. orifice plate; 332. threaded rod; 333. C-shaped frame; 4. anti-collision pad; 5-1. first wire wheel; 5-2. second wire wheel; 5-3. third wire wheel; 6. hook; 7. sensor. DETAILED DESCRIPTION
[0017] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.
[0018] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0019] according to Figure 1 , Figure 2 , Figure 3As shown, a lever-type wire pay-off buffer frame includes a pay-off drum 1 and a pay-off frame 2, wherein a pay-off buffer device 3 is provided on one side of the pay-off frame 2. A first wire wheel 5-1 is arranged on the top, and the wire-releasing buffer device 3 includes a fixed arm 31 and a movable arm 32, on which a second wire wheel 5-2 and a third wire wheel 5-3 are arranged respectively, and the movable arm 32 is movably arranged on the fixed arm 31 through a pin shaft, and a pair of spring adjustment devices 33 are symmetrically arranged on both sides of the movable arm 32 away from the fixed arm 31, and a spring 34 for adjusting the tension is arranged between the spring adjustment device 33 and the bottom plate, which can effectively relieve the tension of the steel wire during the start-stop process; the spring adjustment device 33 includes a perforated plate 331, a C-shaped frame 332, and a threaded rod 333, and the perforated plate 331 is rotatably arranged on the movable arm 32 through a pin shaft, so that the perforated plate 331 keeps the spring adjustment device 33 facing downward when the movable arm 32 moves up and down to reduce the oblique force received, thereby improving the stability of the device and extending the service life of the device; the threaded rod 333 is adjustably arranged on the perforated plate 33 through a nut 1, a C-frame 332 is arranged at the bottom of the threaded rod 333, a hanging hole 6 is arranged on the bottom plate at a position opposite to the spring adjustment device 33, hooks are arranged at both ends of the spring 34, which are respectively hooked on the C-frame 332 and the hanging holes 6 on the bottom plate to fix the spring 34 on the wire-releasing buffer device 3, and the distance between the C-frame 322 and the hanging hole 6 on the bottom plate can be adjusted by the threaded rod according to different specifications of the steel wire, so as to adjust the tightness of the spring 34 to adapt to different working requirements; anti-collision pads 4 are arranged on the wire-releasing frame 2 and above and below the movable arm 32, which can limit the range of movement of the movable arm 32 and play a certain protective role on the movable arm 32 and the equipment; a sensor 7 is arranged on one side of the wire-releasing frame 2. When the steel wire is subjected to excessive tension and the movable arm is lifted too high, the equipment can be urgently shut down and stopped through the sensor 7; the movable arm 32 is set as a hollow structure, which allows the steel wire to pass through the middle of the movable arm 32, so that the movable arm 32 and the wire wheel are evenly stressed, thereby extending the service life of the device.
[0020] During use, the steel wire first enters from above the first wire wheel 5-1 on the pay-off frame 2, and then passes through below the second wire wheel 5-2 on the movable arm 32. The steel wire continues to move forward and passes through the middle of the movable arm 32. Finally, the steel wire leaves from the upper side of the third wire wheel 5-3 on the fixed arm 31 and enters the next process. When the tension is strong, the steel wire forms a height difference due to passing through the first wire wheel 5-1, the second wire wheel 5-2 and the third wire wheel 5-3 at different heights. When the steel wire passes through the movable arm 32 that can move up and down, it will naturally lift the movable arm 32. A spring is installed on the movable arm 32 to generate a pulling force 34 to reduce the stress on the steel wire. Tension, the pulling force of the spring 34 interacts with the tension of the steel wire, so that the steel wire will not be damaged due to excessive tension during operation. When the tension is small, the movable arm 32 will sink. In extreme cases, such as when the steel wire is subjected to excessive force and the movable arm 32 is lifted to a certain height, the movable arm 32 will be restricted by the anti-collision pad 4 and the sensor 7 will be triggered to shut down the equipment urgently to prevent the equipment from continuing to run. The steel wire will break due to excessive stretching, thereby avoiding potential damage to materials or equipment. The spring adjustment device 33 can adjust the tightness of the spring 34 to adapt to the specific requirements under various working conditions and ensure that the working needs of steel wires of different specifications are met.
[0021] The utility model is cleverly designed. Through the arrangement of the wire-releasing buffer device 3, the utility model can effectively alleviate the tension exerted on the steel wire during the start-stop process and reduce the risk of steel wire breakage. The tightness of the spring 34 can be adjusted through the spring adjustment device 33, so that the device can adapt to the working requirements of steel wires of different specifications, thereby improving the versatility and applicability of the device. When the steel wire is subjected to excessive tension, the movable arm 32 will trigger the sensor 7, thereby urgently stopping the operation of the equipment and avoiding potential dangers and equipment damage caused by steel wire breakage.
[0022] The present invention is not limited to the above-mentioned specific implementation modes, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.
Claims
1. A lever-type wire pay-off buffer frame, comprising a pay-off reel (1) and a pay-off frame (2), characterized in that: A wire-releasing buffer device (3) is arranged on one side of the wire-releasing frame (2), and a first wire pulley (5-1) is arranged on the top. The wire-releasing buffer device (3) comprises a fixed arm (31) and a movable arm (32). A second wire pulley (5-2) and a third wire pulley (5-3) are arranged on the fixed arm (31) and the movable arm (32) respectively. The movable arm (32) is movably arranged on the fixed arm (31) via a pin shaft. A pair of spring adjustment devices (33) are symmetrically arranged on both sides of the movable arm (32) away from the fixed arm (31). A spring (34) for adjusting tension is arranged between the spring adjustment device (33) and the bottom plate.
2. The lever-type wire pay-off buffer frame according to claim 1, characterized in that: The spring adjustment device (33) comprises an orifice plate (331), a C-shaped frame (332), and a threaded rod (333); the orifice plate (331) is arranged on the movable arm (32) via a pin shaft; the threaded rod (333) is adjustably arranged on the orifice plate (331) via a nut; and the C-shaped frame (332) is arranged at the bottom end of the threaded rod (333).
3. The lever-type wire pay-off buffer frame according to claim 1, characterized in that: A hanging hole (6) is provided on the bottom plate at a position opposite to the spring adjustment device (33), and hooks are provided at both ends of the spring (34), which are hooked on the C-shaped frame (332) and the hanging holes (6) on the bottom plate, respectively, to fix the spring (34) on the wire-releasing buffer device (3).
4. The lever-type wire pay-off buffer frame according to claim 1, characterized in that: Anti-collision pads (4) are arranged on the pay-off frame (2) above and below the movable arm (32), and a sensor (7) is arranged on one side of the pay-off frame (2).
5. The lever-type wire pay-off buffer frame according to claim 1, characterized in that: The movable arm (32) is configured as a hollow structure.
Citation Information
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