Lightweight stand column structure
By setting hollow grooves and reinforcement ribs on the connecting plate of the palletizer columns, the lightweight column structure is designed, which solves the problem of limited application scope due to the large column weight, and realizes stable application on high-rise and small sites, and improves the The durability and service life of the structure.
Patent Information
- Application Number
- CN202420987988.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Due to its large weight, the column structure of the existing palletizer limits its application range on high-rise buildings and cannot be arranged on floors with low bearing capacity.
A lightweight column structure is designed, adopting a back-shaped structure, including two U-shaped plates and two connecting plates. The connecting plate is equipped with hollow grooves and reinforcement ribs. The hollow grooves and reinforcement ribs are arranged alternately at intervals along the axis of the column. Stamping forms reinforcement ribs to increase local structural strength and stiffness and reduce overall weight.
It significantly reduces the overall weight of the column, improves support strength and impact resistance, expands the application range, and is suitable for high-rise floors and small sites with low load-bearing capacity, improving durability and service life.
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Figure CN222274032U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of columns, and in particular to a lightweight column structure. Background Art
[0002] The stacker is one of the most critical handling and lifting equipment in the automated warehouse. It is a device that can automatically store and retrieve materials from the shelves without human intervention. It can shuttle back and forth in the lanes of the automated warehouse, has the advantages of high space utilization, easy to realize automated management, improve enterprise labor productivity, and reduce enterprise production costs. According to its structure, it can be divided into single-column structure, double-column structure and flat plate welding structure.
[0003] However, in order to ensure the supporting strength, the overall weight of the column structure of the current palletizer is relatively high, which makes the weight of a single machine relatively heavy, and thus has high requirements for the ground load-bearing capacity, resulting in a limited application range in high-rise buildings. It cannot be arranged on floors with low load-bearing capacity, which limits the scope of application. Utility Model Content
[0004] The utility model aims to provide a lightweight column structure, which solves the technical problem that the column structure of the palletizer in the prior art is relatively heavy.
[0005] The utility model discloses a lightweight column structure, which is a circular structure and comprises:
[0006] Two U-shaped plates, with their opening sides arranged opposite to each other;
[0007] Two connecting plates are arranged parallel to each other and between the U-shaped plates;
[0008] Wherein, the connecting plate is provided with a plurality of hollow grooves and a plurality of reinforcing ribs, and the hollow grooves and the reinforcing ribs are alternately arranged at intervals along the axial direction of the column.
[0009] The present application can significantly reduce the overall weight by arranging hollow grooves on the connecting plate without greatly affecting the overall supporting strength; and a plurality of reinforcing ribs are formed on the connecting plate by stamping, which can improve the local structural strength and rigidity without increasing the weight, so that it can withstand greater forces and loads. The two cooperate with each other, which not only ensures the actual use effect, but also carries out a lightweight design for the columns, thereby reducing the weight of a single machine, thereby reducing the ground bearing requirements, and can be used in high-rise and multi-story floors with low bearing capacity, and the overall structure is compact, which is suitable for layout in occasions with small space, greatly expanding the scope of application.
[0010] On the basis of the above technical solution, the solution of this application can also be improved as follows:
[0011] Preferably, the cross-section of the reinforcing rib is semicircular and recessed toward the inside of the column; this solution can effectively disperse stress distribution and avoid stress concentration in a certain area, thereby improving durability and service life.
[0012] Preferably, the hollow groove is an isosceles trapezoid, and the axis of the hollow groove is perpendicular to the axis of the column; the plurality of hollow grooves are evenly spaced and arranged in meshing along the axis direction of the column; by adopting this solution, the excess material on the connecting plate can be removed to the maximum extent, and the overall shape can be regular, the force distribution can be uniform, stress concentration can be avoided, the overall support effect can be guaranteed, the impact resistance can be improved, and the structural stability is high.
[0013] Preferably, the distances from the upper and lower bottom edges of the hollow groove to the side edges of the connecting plate are equal; by adopting this solution, the structural strength and rigidity of both sides of the connecting plate are balanced, thereby improving the overall load-bearing and supporting capacity.
[0014] Preferably, the inner corners of the hollow grooves are provided with arc-shaped chamfers; by adopting this solution, the stress distribution at the inner corners is dispersed, stress concentration is avoided, thereby improving stability, durability and service life.
[0015] Preferably, the reinforcing rib is in a straight line and remains parallel to the adjacent side waist edges of the adjacent hollow grooves; by adopting this solution, the strength and rigidity of the plate between two adjacent hollow grooves are evenly enhanced, and it is easy to stamp and form, and convenient for production and manufacturing.
[0016] Preferably, the U-shaped plate is an integrally formed part, comprising:
[0017] Side panels;
[0018] Two bent plates are symmetrically arranged at both ends of the side plate; by adopting this solution, the cross-sectional area is increased, thereby improving the strength and rigidity, improving the supporting effect, and ensuring the stability of the structure.
[0019] Preferably, the bending plate comprises a butt joint section, a middle section and a straight section;
[0020] One end of the docking section is fitted on the outside of the connecting plate, and the other end is connected to the middle section. After the middle section expands outward, it is connected to the side plate via the straight section. With this solution, the contact area with the connecting plate is large, the welding is highly firm and the operation is easy to implement.
[0021] Preferably, the butt joint section and the straight section are both perpendicular to the side plate; adopting this solution improves the regularity of the shape of the column.
[0022] Through the above technical solution, the utility model achieves the following beneficial effects:
[0023] 1. The present application can significantly reduce the overall weight by setting hollow grooves on the connecting plate without greatly affecting the overall supporting strength; and multiple reinforcing ribs are formed on the connecting plate by stamping, which can improve the local structural strength and rigidity without increasing the weight, so that it can withstand greater forces and loads. The two cooperate with each other, which not only ensures the actual use effect, but also performs a lightweight design on the columns, thereby reducing the weight of a single unit, thereby reducing the ground bearing requirements, and can be used in high-rise and multi-story floors with low bearing capacity, and the overall structure is compact, suitable for layout in occasions with small space, greatly expanding the scope of application;
[0024] 2. The present application designs the hollow grooves to be isosceles trapezoidal and meshed and arranged along the axis direction of the column, which can maximize the removal of excess material on the connecting plate, and make the overall shape regular, the force distribution uniform, avoid stress concentration, ensure the overall support effect, improve the impact resistance, and have high structural stability;
[0025] 3. The present application designs the reinforcing ribs to be straight and parallel to the adjacent side waist edges of the adjacent hollow grooves, which can evenly enhance the strength and rigidity of the plate between two adjacent hollow grooves, and is easy to stamp and form, and convenient for production and manufacturing;
[0026] 4. This application increases the cross-sectional area by designing the U-shaped plate as a side plate and two bent plates, thereby improving the strength and rigidity, improving the supporting effect, and ensuring the stability of the structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 It is a structural schematic diagram of a lightweight column structure according to a specific embodiment of the utility model;
[0029] Figure 2 for Figure 1 A front view of the lightweight column structure shown;
[0030] Figure 3 for Figure 1 A top view of the lightweight column structure shown;
[0031] Description of reference numerals:
[0032] 1. U-shaped plate; 2. Connecting plate;
[0033] 11. Side plate; 12. Bending plate; 21. Hollow groove; 22. Reinforcing rib;
[0034] 121, butt joint section; 122, middle section; 123, straight section; 211, bottom edge; 212, arc chamfer; 213, waist edge. DETAILED DESCRIPTION
[0035] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0036] First of all, it should be noted that in the following description, some directional words involved in order to clearly illustrate the technical solution of the utility model, such as "one end", "the other end", etc., all have meanings by analogy with the normal directions of components in the lightweight column structure. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the utility model.
[0037] In this application, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0038] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0039] Example:
[0040] like Figure 1 As shown, an embodiment of the present application discloses a lightweight column structure, which is a component of a stacker and is used on high-rise and multi-story floors with low load-bearing capacity; it is suitable for dense storage systems with high warehousing efficiency and small site space, and it has a U-shaped structure, including: two U-shaped plates 1 and two connecting plates 2.
[0041] The opening sides of the two U-shaped plates 1 are arranged opposite to each other; the two connecting plates 2 are arranged parallel to each other and are arranged between the U-shaped plates 1, and are specifically welded to the ends of the opening sides of the U-shaped plates 1, thereby reducing the processing cost and facilitating production and assembly. The connecting plates 2 have a plurality of hollow grooves 21 and a plurality of reinforcing ribs 22, and the hollow grooves 21 and the reinforcing ribs 22 are alternately arranged along the axis direction of the column.
[0042] It should be noted that, through force analysis, it can be known that when the column is actually used, the U-shaped plates 1 at both ends are subjected to a higher bearing capacity, while the connecting plate 2 in the middle is subjected to a lower bearing capacity.
[0043] The utility model can significantly reduce the overall weight by arranging hollow grooves 21 on the connecting plate 2 without greatly affecting the overall supporting strength; and a plurality of reinforcing ribs 22 are formed on the connecting plate 2 by stamping, which can improve the local structural strength and rigidity without increasing the weight, so that it can withstand greater forces and loads. The two cooperate with each other, which not only ensures the actual use effect, but also carries out a lightweight design for the columns, thereby reducing the weight of a single machine, thereby reducing the ground bearing requirements, and can be used in high-rise and multi-story floors with low bearing capacity, and the overall structure is compact, suitable for layout in occasions with small space, which greatly expands the scope of application.
[0044] In some embodiments, Figure 1 and Figure 3 As shown, the cross section of the reinforcing rib 22 is a semicircular structure and is concave toward the inside of the column. The semicircular cross section can disperse stress distribution well and avoid stress concentration in a certain area, thereby improving durability and service life, but it is not limited to this, and can also be an ellipse or other shapes, without specific limitation.
[0045] In some embodiments, Figure 2 As shown, the hollow groove 21 is in an isosceles trapezoidal shape, and the axis of the hollow groove 21 is perpendicular to the axis of the column; the plurality of hollow grooves 21 are evenly spaced and arranged in meshing relationship along the axis of the column.
[0046] Specifically, the above design can maximize the removal of excess material on the connecting plate 2, and make the overall shape regular, the force distribution uniform, avoid stress concentration, ensure the overall support effect, improve the impact resistance, and have high structural stability.
[0047] Based on the above solution, the distances between the upper and lower bottom edges 211 of the hollow groove 21 and the side edge of the connecting plate 2 are equal. This design arranges the hollow groove 21 in the center of the connecting plate 2, balances the structural strength and rigidity of the left and right sides of the connecting plate 2, and improves the overall bearing support capacity.
[0048] Preferably, the inner corners of the hollow groove 21 are all provided with arc chamfers 212. The arc chamfers 212 can disperse the stress distribution at the inner corners and avoid stress concentration, thereby improving stability, durability and service life.
[0049] Based on the above scheme, if Figure 2As shown, the reinforcing rib 22 is linear and parallel to the adjacent side waist edge 213 of the adjacent hollow groove 21. This design allows the reinforcing rib 22 to evenly enhance the strength and rigidity of the plate between two adjacent hollow grooves 21, and is easy to stamp and form, and convenient for production and manufacturing.
[0050] In some embodiments, Figure 3 As shown, the U-shaped plate 1 is an integrally formed part, including: a side plate 11 and two bent plates 12 .
[0051] The side plate 11 is a flat plate, which makes the column shape more regular, but is not limited to this, and can also be a curved plate or other forms, so as to improve the support strength, without specific limitation;
[0052] The two bending plates 12 are symmetrically arranged at the two ends of the side plate 11 ; the two bending plates 12 are gradually bent inwards and then butted against the connecting plate 2 .
[0053] Specifically, compared with the traditional concave structure, the structural design of the U-shaped plate 1 increases the cross-sectional area, thereby improving the strength and rigidity, enhancing the supporting effect, and ensuring the structural stability.
[0054] Based on the above scheme, if Figure 3 As shown, in order to improve the regularity of the exterior of the column and the stability of the connection with the connecting plate 2, the bent plate 12 includes a connection section 121, a middle section 122 and a straight section 123.
[0055] Specifically, one end of the docking section 121 is fitted onto the outer side of the connecting plate 2. This structural design enables a large contact area, a high welding strength and easy operation. The other end of the docking section 121 is connected to the middle section 122. After the middle section 122 expands outward, it is connected to the side plate 11 via the straight section 123. This structural design enables the appearance of the column to have a high degree of regularity.
[0056] Exemplarily, the middle section 122 is a flat plate, which makes the shape of the column more regular, but is not limited to this. It can also be a curved plate or other forms to improve the supporting strength, without specific limitation.
[0057] Preferably, the butt section 121 and the straight section 123 are both perpendicular to the side plate 11 . This structural design further improves the regularity of the shape of the column.
[0058] In the specification of the present utility model, a lot of specific details are described. However, it is understood that the embodiments of the present utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.
[0059] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A lightweight column structure, characterized in that: It has a circular structure, including: Two U-shaped plates (1) with their opening sides arranged opposite to each other; Two connecting plates (2) are arranged parallel to each other and are arranged between the U-shaped plates (1); The connecting plate (2) is provided with a plurality of hollow grooves (21) and a plurality of reinforcing ribs (22), and the hollow grooves (21) and the reinforcing ribs (22) are arranged alternately and at intervals along the axial direction of the column.
2. The lightweight column structure according to claim 1, characterized in that: The cross section of the reinforcing rib (22) is a semicircular structure and is recessed toward the inside of the column.
3. The lightweight column structure according to claim 1, characterized in that: The hollow groove (21) is in the shape of an isosceles trapezoid, and the axis of the hollow groove (21) is perpendicular to the axis of the column; a plurality of the hollow grooves (21) are evenly spaced and arranged in meshing relationship along the axis of the column.
4. The lightweight column structure according to claim 3, characterized in that: The distances between the upper and lower bottom edges (211) of the hollow groove (21) and the side edges of the connecting plate (2) are equal.
5. The lightweight column structure according to claim 3, characterized in that: The inner corners of the hollow grooves (21) are all provided with arc-shaped chamfers (212).
6. The lightweight column structure according to claim 3, characterized in that: The reinforcing rib (22) is in a straight line shape and remains parallel to the adjacent side waist edge (213) of the adjacent hollow groove (21).
7. The lightweight column structure according to claim 3, characterized in that: The U-shaped plate (1) is an integrally formed part, comprising: Side panel (11); Two bent plates (12) are symmetrically arranged at two ends of the side plate (11).
8. The lightweight column structure according to claim 7, characterized in that: The bending plate (12) comprises a butt joint section (121), a middle section (122) and a straight section (123); One end of the docking section (121) is fitted on the outside of the connecting plate (2), and the other end is connected to the middle section (122); the middle section (122) is expanded outward and connected to the side plate (11) via the straight section (123).
9. The lightweight column structure according to claim 8, characterized in that: The butt joint section (121) and the straight section (123) are both perpendicular to the side plate (11).