Preparation device of water for cleaning optical lens

By introducing a motor-driven vibration cleaning system into the distilled water preparation device, the scale is cleaned by using rubber rod tapping and scraper, the reduction in heat transfer efficiency and burst risks caused by scale accumulation in the distillation tank are solved, and efficient cleaning and energy savings are achieved.

CN222274171UActive Publication Date: 2024-12-31NANYANG JINFUDA OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420885192.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-31
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

After a long time of use, thick scale is easily formed in the inner wall of the distilled tank, resulting in a decrease in heat transfer efficiency, increased energy consumption, and a risk of bursting.

Method used

The transmission device is driven by the motor to cause regular vibration of the distillation tank. The rubber rod is used to knock on the outer wall of the distillation tank. Combined with the rotation of the scraper inside the distillation tank, the scale is cleaned to avoid scale accumulation and thermal expansion and contraction.

Benefits of technology

It effectively improves the scale cleaning effect, reduces energy consumption, extends the service life of the device, avoids the risk of distilled tank bursting, and maintains the purity of the distilled water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water preparation, and discloses an optical lens cleaning water preparation device which comprises a distillation retort, guide frames and threaded rods are evenly arranged around the distillation retort and distributed in a staggered mode, the upper ends of the threaded rods are fixedly sleeved with first transmission rollers, and the upper ends of the first transmission rollers are fixedly sleeved with second transmission rollers. A motor is fixedly installed on the upper portion of the distillation retort, a second transmission roller is fixedly connected to an output shaft of the motor in a sleeving mode and located above the distillation retort, the outer edge of the second transmission roller is meshed with a transmission belt, the second transmission roller is in transmission connection with the first transmission roller through the transmission belt, and a threaded rod is movably connected with a lifting ring in a sleeving mode; the motor enables the rubber rod to knock the outer wall of the distillation retort in the lifting process of the lifting ring, the distillation retort generates regular vibration, falling of scale on the inner wall of the retort body is facilitated, the motor drives the scraping plate in the distillation retort to rotate at the same time, the scale cleaning effect is improved, and pipeline blockage caused by excessive scale is avoided. The durability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water preparation, in particular to a water preparation device for cleaning optical lenses. Background Art

[0002] An optical lens is a lens made of optical glass. Optical glass is mixed with high-purity silicon, boron, calcium and other oxides according to a specific formula. It is melted at high temperature and stirred evenly with ultrasound. After a long period of slow cooling, the cooled glass block needs to be measured by optical instruments to see if it meets the specifications. Qualified glass blocks are forged into optical lens blanks. Polishing and grinding are used to remove cracks on the surface of the optical lens, making the surface of the optical lens more transparent. After grinding, the optical lens needs to be cleaned. Optical lenses are precision components, so the cleaning process must not only ensure the cleanliness of the optical lenses, but also cannot damage the quality of the lenses.

[0003] The quality of water used to clean lenses is an important factor in ensuring the cleanliness of lenses. Since distilled water has a high degree of cleanliness, in the prior art, distilled water is often used as water for lens cleaning equipment. A distillation tank is required in the preparation process of distilled water. After long-term use, a thick layer of scale will form on the inner wall of the distillation tank, which will cause the heat transfer of the heated surface to deteriorate, thereby increasing energy consumption during heating. In addition, due to the scale, the internal expansion and contraction of the distillation tank and uneven force will occur, which may cause the tank to burst. Therefore, in order to solve the above problems, the utility model proposes a device for preparing water for cleaning optical lenses. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a device for preparing water for cleaning optical lenses. The transmission device is driven by a motor so that the rubber rod strikes the outer wall of the distillation tank during the lifting and lowering of the lifting ring, causing the distillation tank to vibrate regularly, which is convenient for the removal of scale on the inner wall of the tank body, thereby improving the scale cleaning effect. The scraper inside the distillation tank is driven by the motor to rotate to clean the scale, thereby avoiding pipe blockage caused by excessive scale and reducing the workload of the later staff for repairing and servicing the device.

[0005] The utility model provides the following technical solutions: a device for preparing water for cleaning optical lenses, comprising a distillation tank, wherein guide frames and threaded rods are evenly arranged around the distillation tank, the number of the guide frames and the threaded rods are both four and staggered, a transmission roller one is fixedly sleeved on the upper end of the threaded rod, a motor is fixedly installed on the upper part of the distillation tank, a transmission roller two is fixedly sleeved on the output shaft of the motor and located above the distillation tank, a transmission belt is meshed with the outer extension of the transmission roller two, the transmission roller two is connected to the transmission roller one through the transmission belt, a lifting ring is movably sleeved on the threaded rod, a connecting plate is evenly fixedly installed on the bottom of the lifting ring, the number of the connecting plates is four, a gear is movably sleeved on the bottom end of the connecting plate through an axis, a rack is provided on the side of the guide frame facing the distillation tank, the gear is meshed with the rack on the outer extension, and a half-groove gear is fixedly connected to the side of the gear away from the connecting plate.

[0006] Preferably, the gear is movably connected to a moving block on the side away from the connecting plate, and tooth grooves are respectively provided at the upper and lower parts of the inner cavity of the moving block. The half-groove gear is arranged in the inner cavity of the moving block and the outer extension fits with the tooth grooves. A rubber rod is fixedly installed on the side of the moving block facing the distillation tank.

[0007] Preferably, the motor output shaft is movably sleeved on the upper part of the inner cavity of the distillation tank, a scraper is fixedly sleeved on the bottom end of the motor output shaft, the scraper is movably connected to the inner wall of the distillation tank cavity, heaters are evenly and fixedly installed on the inner wall of the distillation tank cavity, and the number of the heaters is six.

[0008] Preferably, valve one is fixedly installed on the upper part of the distillation tank and on the left side of the motor, and a water inlet pipe is fixedly installed on the upper part of valve one. Valve two is fixedly installed on the upper part of the distillation tank and on the right side of the motor, and an air outlet pipe is fixedly installed on the upper part of valve two.

[0009] Preferably, a valve three is fixedly sleeved on the bottom of the distillation tank, a sewage pipe is fixedly installed on the bottom of the valve three, and base frames are evenly fixedly installed on the bottom of the distillation tank and around the valve three, and the number of the base frames is four.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The lifting ring is raised and lowered by the transmission structure driven by the motor, and the gear is engaged with the rack to drive the half-groove gear to rotate. Since the half-groove gear is a half-tooth design, the half-groove gear drives the moving block to do reciprocating motion during its rotation, so that the rubber rod knocks on the outer wall of the distillation tank during the lifting and lowering of the lifting ring, causing the distillation tank to vibrate regularly, which is beneficial to the shedding of scale on the inner wall of the distillation tank cavity, improving the scale cleaning effect, avoiding thermal expansion and contraction and uneven force inside the distillation tank caused by scale accumulation, and can effectively regulate the risk of tank bursting.

[0012] 2. By driving the vibration device through the motor, the scraper inside the distillation tank is driven to rotate, so that the scale on the inner wall of the distillation tank can be cleaned in all directions, so that the loose scale caused by vibration can be scraped and cleaned, further improving the cleaning effect of the scale, preventing excessive scale from causing pipe blockage, thereby affecting the working efficiency of the device in producing distilled water, and avoiding the deterioration of heat transfer on the heating surface caused by excessive scale, reducing the increase in energy consumption during heating, which is beneficial to saving energy cost losses. In addition, it is also beneficial to maintain the purity of the distilled water produced by the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the exterior structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the guide frame of the utility model;

[0015] Figure 3 This is a front view schematic diagram of the vibration structure of the utility model;

[0016] Figure 4 It is a schematic diagram of the back side of the vibration structure of the utility model;

[0017] Figure 5 It is a schematic diagram of the cross-sectional structure of the distillation tank of the utility model.

[0018] In the figure: 1. distillation tank; 2. guide frame; 3. threaded rod; 4. transmission roller 1; 5. motor; 6. transmission roller 2; 7. transmission belt; 8. lifting ring; 9. connecting plate; 10. gear; 11. rack; 12. half-groove gear; 13. moving block; 14. tooth groove; 15. rubber rod; 16. scraper; 17. heater; 18. valve 1; 19. water inlet pipe; 20. valve 2; 21. air outlet pipe; 22. valve 3; 23. sewage pipe; 24. base frame. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 5, a device for preparing water for cleaning optical lenses, comprising a distillation tank 1, a guide frame 2 and a threaded rod 3 are evenly arranged around the distillation tank 1, the number of the guide frame 2 and the threaded rod 3 are four and staggered, a transmission roller 4 is fixedly sleeved on the upper end of the threaded rod 3, a motor 5 is fixedly installed on the upper part of the distillation tank 1, a transmission roller 6 is fixedly sleeved on the output shaft of the motor 5 and located above the distillation tank 1, a transmission belt 7 is meshed with the outer extension of the transmission roller 6, and the transmission roller 6 is connected to the transmission roller 4 through the transmission belt 7, and the threaded rod 3 is fixedly sleeved on the upper end of the threaded rod 3. A lifting ring 8 is movably sleeved, and a connecting plate 9 is evenly fixedly installed at the bottom of the lifting ring 8. There are four connecting plates 9. A gear 10 is movably sleeved at the bottom of the connecting plate 9 through an axis. A rack 11 is provided on the side of the guide frame 2 facing the distillation tank 1. The gear 10 is meshed with the rack 11. A half-groove gear 12 is fixedly connected to the side of the gear 10 away from the connecting plate 9. A moving block 13 is movably connected to the side of the gear 10 away from the connecting plate 9. The upper and lower parts of the inner cavity of the moving block 13 are respectively provided with tooth grooves 14. The half-groove gear 12 is fixedly connected to the side of the gear 10 away from the connecting plate 9. 2 is arranged in the inner cavity of the moving block 13 and the outer extension is matched with the tooth groove 14. The moving block 13 is fixedly installed with a rubber rod 15 on the side facing the distillation tank 1. When the evaporation is completed, the motor 5 is started, the motor 5 drives the transmission roller 2 6 to rotate, the transmission roller 2 6 drives the transmission roller 1 4 to rotate through the transmission belt 7, the transmission roller 1 4 drives the threaded rod 3 to rotate, the threaded rod 3 drives the lifting ring 8 to achieve lifting, the lifting ring 8 drives the gear 10 through the connecting plate 9, and the gear 10 is engaged with the rack 11 to rotate the gear 10, and the gear 10 is rotated. The half-groove gear 12 is driven to rotate. Since the half-groove gear 12 is designed with half teeth and has tooth grooves 14 meshing on the outside, the half-groove gear 12 drives the moving block 13 to make reciprocating motion during its rotation. The moving block 13 drives the rubber rod 15 to impact the outer wall of the distillation tank 1, so that the distillation tank 1 vibrates, and the scale attached to the inner wall of the cavity of the distillation tank 1 is easy to fall off, thereby improving the cleaning effect of the scale, avoiding the thermal expansion and contraction and uneven force inside the distillation tank 1 caused by the accumulation of scale, and effectively regulating the risk of the tank body bursting;

[0021] The output shaft of the motor 5 is movably sleeved on the upper part of the inner cavity of the distillation tank 1, and a scraper 16 is fixedly sleeved on the bottom end of the output shaft of the motor 5. The scraper 16 is movably connected to the inner wall of the cavity of the distillation tank 1. Heaters 17 are evenly fixedly installed on the inner wall of the cavity of the distillation tank 1. There are six heaters 17. A valve 18 is fixedly installed on the upper part of the distillation tank 1 and on the left side of the motor 5. A water inlet pipe 19 is fixedly installed on the upper part of the valve 18. A valve 20 is fixedly installed on the upper part of the distillation tank 1 and on the right side of the motor 5. An air outlet pipe 21 is fixedly installed on the upper part of the valve 20. When the valve 18 is opened, water is introduced into the distillation tank 1 through the water inlet pipe 19. When the valve 18 is closed, the heater 17 is started to heat and evaporate the water in the distillation tank 1. When the valve 20 is opened, the steam is discharged through the air outlet pipe 21 to form distilled water. A valve is fixedly sleeved on the bottom of the distillation tank 1 Three 22, a drain pipe 23 is fixedly installed at the bottom of valve three 22, and base frames 24 are evenly fixedly installed at the bottom of the distillation tank 1 and located around the valve three 22. There are four base frames 24. The motor 5 drives the scraper 16 in the inner cavity of the distillation tank 1 to rotate, and the scale on the inner wall of the cavity of the distillation tank 1 is scraped and cleaned. The valve one 18 is opened to input the cleaning agent through the water inlet pipe 19, and finally the valve three 22 is opened to discharge the cleaned dirt from the drain pipe 23. The scraper 16 rotates to clean the scale on the inner wall of the distillation tank 1 in all directions to prevent excessive scale from causing pipe blockage, thereby affecting the working efficiency of the device in producing distilled water, and at the same time avoiding the deterioration of heat transfer on the heating surface caused by excessive scale, reducing the increase in energy consumption during heating, which is beneficial to saving energy cost loss. In addition, it is also beneficial to maintain the purity of the distilled water produced by the device.

[0022] Working principle: open valve 18 to introduce water into distillation tank 1 through water inlet pipe 19, close valve 18 to start heater 17 to heat and evaporate the water in distillation tank 1, open valve 20 to allow steam to be discharged through outlet pipe 21 to form distilled water, start motor 5 after evaporation is completed, motor 5 drives transmission roller 2 6 to rotate, transmission roller 2 6 drives transmission roller 1 4 to rotate through transmission belt 7, transmission roller 1 4 drives threaded rod 3 to rotate, threaded rod 3 drives lifting ring 8 to achieve lifting, lifting ring 8 drives gear 10 through connecting plate 9, gear 10 is engaged with rack 11 to rotate gear 10, gear 10 drives half-groove gear 12 Rotation, since the half-groove gear 12 is a half-tooth design and has an extended tooth groove 14, the half-groove gear 12 drives the moving block 13 to do reciprocating motion during its rotation, and the moving block 13 drives the rubber rod 15 to impact the outer wall of the distillation tank 1, causing the distillation tank 1 to vibrate, making it easy for the scale attached to the inner wall of the cavity of the distillation tank 1 to fall off, further improving the cleaning effect of the scale, and the motor 5 drives the scraper 16 in the inner cavity of the distillation tank 1 to rotate, scrape and clean the scale on the inner wall of the cavity of the distillation tank 1, open valve one 18 to input the cleaning agent through the water inlet pipe 19, and finally open valve three 22 to discharge the cleaned dirt from the drain pipe 23.

Claims

1. A device for preparing water for cleaning optical lenses, comprising a distillation tank (1), characterized in that: Guide frames (2) and threaded rods (3) are evenly arranged around the distillation tank (1). The number of the guide frames (2) and the threaded rods (3) are both four and staggered. A transmission roller (4) is fixedly sleeved on the upper end of the threaded rod (3). A motor (5) is fixedly installed on the upper part of the distillation tank (1). A transmission roller (6) is fixedly sleeved on the output shaft of the motor (5) and located above the distillation tank (1). A transmission belt (7) is meshed with the outer extension of the transmission roller (6). The transmission roller (6) is connected to the transmission belt (7) through the transmission belt (7). The guide frame (2) is provided with a rack (11) on the side facing the distillation tank (1), and the gear (10) is meshed with the rack (11) on the outer extension, and a half-groove gear (12) is fixedly connected to the side of the gear (10) away from the connecting plate (9).

2. The optical lens cleaning water preparation device according to claim 1, characterized in that: The gear (10) is movably connected to a moving block (13) on the side away from the connecting plate (9); tooth grooves (14) are respectively provided at the upper and lower parts of the inner cavity of the moving block (13); the half-groove gear (12) is arranged in the inner cavity of the moving block (13) and its outer extension is mutually matched with the tooth groove (14); and a rubber rod (15) is fixedly installed on the side of the moving block (13) facing the distillation tank (1).

3. The optical lens cleaning water preparation device according to claim 1, characterized in that: The output shaft of the motor (5) is movably sleeved on the upper part of the inner cavity of the distillation tank (1); a scraper (16) is fixedly sleeved on the bottom end of the output shaft of the motor (5); the scraper (16) is movably connected to the inner wall of the cavity of the distillation tank (1); heaters (17) are evenly and fixedly installed on the inner wall of the cavity of the distillation tank (1); and the number of the heaters (17) is six.

4. The optical lens cleaning water preparation device according to claim 1, characterized in that: A valve 1 (18) is fixedly installed on the upper part of the distillation tank (1) and located on the left side of the motor (5), and a water inlet pipe (19) is fixedly installed on the upper part of the valve 1 (18). A valve 2 (20) is fixedly installed on the upper part of the distillation tank (1) and located on the right side of the motor (5), and an air outlet pipe (21) is fixedly installed on the upper part of the valve 2 (20).

5. The optical lens cleaning water preparation device according to claim 1, characterized in that: A valve three (22) is fixedly sleeved on the bottom of the distillation tank (1), a sewage pipe (23) is fixedly installed on the bottom of the valve three (22), and a base frame (24) is evenly fixedly installed on the bottom of the distillation tank (1) and around the valve three (22), and the number of the base frames (24) is four.