Large-volume concrete pouring cooling device

By using a combined design of cooling pipe, U-shaped pipe and twin pipe in large volume concrete construction, combining rubber balls and spiral corks, the temperature stress and water hammer problems are solved, the cooling efficiency and structural stability of concrete are improved, and the cooling efficiency and structural stability of concrete are enhanced. The load-bearing capacity and durability of concrete are achieved.

CN222275490UActive Publication Date: 2024-12-31DALI CONSTR GRP
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Patent Information

Application Number
CN202420980554.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-31
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the construction of large volume concrete, the hydration heat generated by the hydration reaction of cement causes uneven temperatures, causing temperature stress, and easily generating temperature cracks, affecting the load-bearing capacity, waterproofing performance and durability of concrete. The existing cooling pipe burial method is used to bury the existing cooling pipes. There is vibration and water hammer effect, affecting the quality of concrete and cooling efficiency.

Method used

A large-volume concrete pouring cooling device is designed, including cooling pipes, symmetrically distributed U-shaped pipes and twin-link pipes. The pipe wall is embedded with rolling rubber balls to increase cooling area and stability, and provides support through the spiral cork to reduce vibration. and water hammer problem.

Benefits of technology

It improves the cooling efficiency of concrete, reduces structural vibration and stress, increases the cooling area and contact area, stabilizes the placement of cooling pipes, reduces the water hammer problem, and improves the quality and safety of concrete.

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Abstract

The utility model relates to the technical field of mass concrete pouring, in particular to a mass concrete pouring cooling device. The mass concrete pouring cooling device comprises a cooling pipe and rubber balls arranged on the pipe wall. Two U-shaped pipes are fixedly installed on the cooling pipe, and rubber balls are embedded in the upper side pipe wall and the lower side pipe wall of the cooling pipe and the upper side pipe wall and the lower side pipe wall of the two U-shaped pipes. According to the large-volume concrete pouring cooling device, the two U-shaped pipes are arranged on the cooling pipe, on one hand, the cooling pipe is matched with the U-shaped pipes, so that the cooling area of the cooling pipe on peripheral concrete is increased, and on the other hand, the contact area of the cooling pipe and the concrete is also increased through the two U-shaped pipes; the cooling pipe is placed more stably during concrete pouring, meanwhile, the rubber balls on the cooling pipe and the U-shaped pipe reduce vibration and stress generated when a concrete structure is subjected to the action of external force, and meanwhile the problem of water hammer of a pipeline caused when the cooling pipe and the U-shaped pipe convey cooling liquid can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mass concrete pouring, in particular to a mass concrete pouring cooling device. Background Art

[0002] Modern buildings often involve large-volume concrete construction, such as high-rise building foundations, large equipment foundations, water conservancy dams, etc. During the construction of large-volume concrete structures, the hydration reaction of cement will generate a large amount of hydration heat. Combined with the particularity of concrete materials, an uneven temperature field will be generated inside the concrete. The external cold concrete is constrained by the expansion and contraction of the internal hot concrete, thus generating temperature stress, which makes it easy for large-volume concrete to produce temperature cracks during the hardening process, reducing the bearing capacity, waterproof performance and durability of large-volume concrete, and affecting the safety and normal use of concrete structures.

[0003] At present, the most commonly used cooling control method is to bury cooling water pipes inside the large-volume concrete structure to be poured, and cool the concrete by manually pouring cooling water into the cooling water pipes or pumping cooling water into the cooling pipes. Since the newly poured concrete has not yet completely solidified, the interior is prone to deformation, and the pre-buried water pipes will vibrate when water is passed through them, and the water hammer effect is easily generated when the switch is opened and closed, causing the water pipes to shake in the concrete, resulting in gaps inside the concrete, affecting the quality of the concrete. At the same time, relying solely on cooling pipes to cool the concrete leads to low efficiency.

[0004] Therefore, it is necessary to provide a new large-volume concrete pouring cooling device to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a large volume concrete pouring cooling device.

[0006] The large volume concrete pouring cooling device provided by the utility model comprises:

[0007] Cooling pipes, and

[0008] A rubber ball set on the tube wall;

[0009] Two symmetrically distributed U-shaped tubes in communication with the cooling tube are fixedly mounted on the cooling tube, and rolling rubber balls are embedded on the upper and lower tube walls of the cooling tube and the two U-shaped tubes.

[0010] Preferably, a central connecting pipe connected to pipelines on both sides of the U-shaped pipe is arranged between the two U-shaped pipes.

[0011] Preferably, rubber balls are embedded in the upper and lower pipes of the central connecting pipe to roll.

[0012] Preferably, spherical grooves are provided on the upper and lower tube walls of the cooling tube, the U-shaped tube and the central connecting tube, and the rubber balls are arranged in the spherical grooves.

[0013] Preferably, one third of the rubber ball extends out of the spherical groove, and the highest and lowest spherical surfaces of the rubber ball extend out of the upper and lower tube surfaces of the cooling tube respectively.

[0014] Preferably, spiral ridges are embedded on the outer pipes of the cooling tubes at the connection points of the U-shaped tubes.

[0015] Preferably, both ends of the cooling pipe are fixedly connected with a water inlet interface and a water outlet interface respectively.

[0016] Compared with the related art, the large volume concrete pouring cooling device provided by the utility model has the following beneficial effects:

[0017] The two U-shaped tubes arranged on the cooling tube of the utility model, on the one hand, the cooling tube cooperates with the U-shaped tube to increase the cooling area of ​​the cooling tube on the surrounding concrete, and on the other hand, the two U-shaped tubes also increase the contact area between the cooling tube and the concrete, so that the cooling tube is placed more stably during concrete pouring. At the same time, the rubber balls on the cooling tube and the U-shaped tube reduce the vibration and stress generated by the concrete structure when it is subjected to the action of external forces, and at the same time, the water hammer problem of the pipeline caused by the cooling tube and the U-shaped tube when conveying coolant can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a preferred embodiment of the mass concrete pouring cooling device provided by the utility model;

[0019] Figure 2 for Figure 1 The schematic diagram of the structure of the cooling tube shown;

[0020] Figure 3 for Figure 1 Schematic diagram of the installation structure of the central connecting pipe in the U-shaped tube shown.

[0021] Numbers in the figure: 1, cooling pipe; 11, spiral corrugation; 1a, spherical groove; 2, rubber ball; 3, U-shaped pipe; 4, central connecting pipe; 5, water inlet interface; 6, drainage interface. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0023] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0024] See also Figures 1 to 3 The embodiment of the utility model provides a large volume concrete pouring cooling device, and the large volume concrete pouring cooling device includes: a cooling pipe 1 and a rubber ball 2.

[0025] In the embodiments of the present invention, please refer to Figure 2 and Figure 3 The two ends of the cooling pipe 1 are respectively fixedly connected with a water inlet interface 5 and a drainage interface 6. Two U-shaped tubes 3 symmetrically distributed and connected to the cooling pipe 1 are fixedly installed on the cooling pipe 1, and the upper and lower tube walls of the cooling pipe 1 and the two U-shaped tubes 3 are embedded with rolling rubber balls 2. Specifically, spherical grooves 1a are opened on the upper and lower tube walls of the cooling pipe 1 and the U-shaped tube 3. The rubber ball 2 is arranged in the spherical groove 1a, and one third of the rubber ball 2 extends out of the spherical groove 1a, and the highest and lowest spherical surfaces of the rubber ball 2 extend out of the upper and lower tube surfaces of the cooling pipe 1 respectively.

[0026] It should be noted that: two symmetrically distributed U-shaped tubes 3 are arranged on the cooling tube 1. On the one hand, the cooling tube 1 cooperates with the U-shaped tube 3 to increase the cooling area of ​​the surrounding concrete by the cooling tube 1. On the other hand, the two U-shaped tubes 3 also increase the contact area between the cooling tube 1 and the concrete, so that the cooling tube 1 is placed more stably during concrete pouring.

[0027] At the same time, the rubber balls 2 on the cooling pipe 1 and the U-shaped pipe 3 reduce the vibration and stress of the concrete structure when it is subjected to external forces, and can also reduce the water hammer problem of the pipeline caused by the cooling pipe 1 and the U-shaped pipe 3 when conveying the coolant;

[0028] Among them, spiral ridges 11 are embedded on the outer pipes of the cooling pipe 1 located at the connection of the U-shaped pipe 3, and spiral ridges 11 are embedded on the pipe walls on both sides of the cooling pipe 1, so that the cooling pipe 1 also serves as a steel bar, which can be used to support the internal structure of the large volume concrete and also can pass cooling water to cool the interior of the large volume concrete, avoiding material waste.

[0029] In the embodiments of the present invention, please refer to Figure 1 A central connecting pipe 4 connected to the pipes on both sides of the U-shaped pipe 3 is arranged between the two U-shaped pipes 3, and rubber balls 2 are embedded in the upper and lower pipes of the central connecting pipe 4, and spherical grooves 1a are opened on the upper and lower pipe walls of the central connecting pipe 4, and the rubber balls 2 are arranged in the spherical grooves 1a opened in the central connecting pipe 4.

[0030] It should be noted that the additional central connecting pipe 4 further increases the contact area between the cooling pipe 1 and the concrete and the cooling area of ​​the U-shaped pipe 3 on the concrete.

[0031] The working principle of the large volume concrete pouring cooling device provided by the utility model is as follows:

[0032] Two symmetrically distributed U-shaped tubes 3 are arranged on the cooling pipe 1. On the one hand, the cooling pipe 1 cooperates with the U-shaped tube 3 to increase the cooling area of ​​the surrounding concrete by the cooling pipe 1. On the other hand, the two U-shaped tubes 3 also increase the contact area between the cooling pipe 1 and the concrete, so that the cooling pipe 1 is placed more stably during concrete pouring. At the same time, the rubber balls 2 on the cooling pipe 1 and the U-shaped tube 3 reduce the vibration and stress generated by the concrete structure when it is subjected to external forces, and can also reduce the water hammer problem of the pipeline caused by the cooling pipe 1 and the U-shaped tube 3 when conveying coolant.

[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A large volume concrete pouring cooling device, characterized in that: include: a cooling tube (1), and A rubber ball (2) disposed on the tube wall; Two symmetrically distributed U-shaped tubes (3) are fixedly mounted on the cooling tube (1) and are both connected to the cooling tube (1). Rubber balls (2) are rolled and embedded on the upper and lower tube walls of the cooling tube (1) and the two U-shaped tubes (3).

2. The mass concrete pouring cooling device according to claim 1 is characterized in that: A central connecting pipe (4) is arranged between the two U-shaped pipes (3) and is connected to the pipes on both sides of the U-shaped pipe (3).

3. The mass concrete pouring cooling device according to claim 2 is characterized in that: Rubber balls (2) are embedded in the pipes on the upper and lower sides of the central connecting pipe (4) and are arranged to roll.

4. The mass concrete pouring cooling device according to claim 3 is characterized in that: Spherical grooves (1a) are provided on the upper and lower tube walls of the cooling tube (1), the U-shaped tube (3) and the central connecting tube (4), and the rubber ball (2) is arranged in the spherical groove (1a).

5. The mass concrete pouring cooling device according to claim 4 is characterized in that: One third of the rubber ball (2) extends out of the spherical groove (1a), and the highest and lowest spherical surfaces of the rubber ball (2) extend out of the upper and lower tube surfaces of the cooling tube (1) respectively.

6. The mass concrete pouring cooling device according to claim 1 is characterized in that: The outer pipes of the cooling pipes (1) located at the connection points of the U-shaped pipes (3) are all embedded with spiral ridges (11) arranged in a spiral manner.

7. The mass concrete pouring cooling device according to claim 1 is characterized in that: Both ends of the cooling pipe (1) are respectively fixedly connected with a water inlet interface (5) and a water discharge interface (6).