Device for increasing mist emission speed and space coverage of ultrasonic humidifier

The device addresses inefficient mist discharge in ultrasonic humidifiers by using an inclined mist shield and U-shaped flow structure to enhance airflow direction and speed, improving efficiency and reducing energy costs.

CN222278786UActive Publication Date: 2024-12-31YUNNAN TOBACCO CORP QUJING BRANCH
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Patent Information

Application Number
CN202421099223.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-31
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In industrial ultrasonic humidifiers, the airflow and mist form a mixed turbulent flow, leading to inefficient mist discharge and increased energy consumption due to the lack of centralized airflow direction, resulting in poor humidification efficiency.

Method used

A device with an inclined mist shield and U-shaped circulation flow structure that guides airflow through an air inlet, mist shield, and mist outlet pipe to concentrate airflow direction and increase speed, enhancing mist discharge and coverage.

Benefits of technology

The device improves mist emission speed and spatial coverage, increasing humidifier efficiency while reducing energy consumption by concentrating airflow and mist circulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for increasing mist discharge speed and space coverage of an ultrasonic humidifier, which comprises a case, the case is provided with a control box unit and an atomization processing unit, and the top surface of the atomization processing unit is provided with an air inlet and a mist outlet pipe; a mist baffle is fixedly installed in an inner cavity of the atomization treatment unit, the bottom end of the mist baffle inclines towards one side of the air inlet, a water storage area is arranged at the bottom end of the inner cavity of the atomization treatment unit, and an atomization plate is arranged at the bottom of the water storage area and corresponds to the lower portion of the mist outlet pipe. The internal structural layout of the case body is improved, the air inlet is formed to the top of the case, the inclined mist baffle is additionally arranged in the inner cavity, air flow of the fan is guided and gathered through the mist baffle, the pressure and the flow speed of the air flow are increased, the air flow direction of the mist gathering cavity is concentrated, the centralized and unified circulation flow direction of mist in the case is achieved, and the mist is rapidly discharged; and the mist discharge height is increased, so that the coverage range is enlarged, the working efficiency of the humidifier is improved, and the energy consumption cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic humidifiers, in particular to a device for increasing the mist discharge speed and space coverage of ultrasonic humidifiers. Background Art

[0002] In various industries involving material storage, transportation, and processing, for some materials, it is necessary to maintain or increase the humidity of the air and maintain a humid environment for improvement. Humidifiers are the best choice. Ultrasonic humidifiers mainly use high-frequency vibrations, and then the high-frequency vibrations of the atomizer make the water in the humidifier be thrown off the water surface to produce floating water mist, thereby achieving the purpose of air humidification. In industrial humidifiers, the structure is generally to blow the oscillating mist in the water tank out through the pipe through an axial flow fan. In fact, the airflow and mist in the water tank will form a mixed turbulent flow and scatter. There is no centralized passage direction, which causes most of the air supply energy to be consumed inside the box, and more mist cannot be brought out, resulting in poor humidification effect, reduced efficiency, and increased energy consumption costs. Therefore, how to unify the airflow, quickly discharge the mist, reduce energy consumption, and improve humidification efficiency has become an urgent problem to be solved. Utility Model Content

[0003] In order to solve the technical problem that the airflow and mist in the industrial humidifier form a mixed turbulent flow and scatter, and most of the air supply energy is consumed inside the box, the utility model provides a device for increasing the mist discharge speed and space coverage of the ultrasonic humidifier, and guides the airflow to the mist chamber through the inclined structural baffle to concentrate the airflow direction of the mist chamber and increase the airflow speed. The mist in the humidifier box is concentrated and uniformly circulated to increase the working efficiency of the humidifier.

[0004] The utility model provides the following specific solutions:

[0005] A device for increasing the mist emission speed and space coverage of an ultrasonic humidifier, comprising: a chassis, the chassis comprising a control box and an atomization processing mechanism; the control box is provided with an indicator light and an operation button;

[0006] The top surface of the atomization treatment mechanism close to one end of the control box is the first end top surface, and the top surface away from one end of the control box is the second end top surface, the first end top surface and the second end top surface are stepped and the first end top surface is higher than the second end top surface; an air inlet is provided on the first end top surface, and an air inlet and mist push fan for inputting external air into the inner cavity of the atomization treatment mechanism is installed at the air inlet, and a mist outlet pipe is detachably installed on the second end top surface; a mist shield plate is fixedly installed at the top of the inner cavity of the atomization treatment mechanism between the air inlet and the mist outlet pipe, and the bottom end of the mist shield plate is inclined toward one side of the air inlet, and the bottom end of the inner cavity of the atomization treatment mechanism is a water storage area, and an atomizing plate is provided at the bottom of the water storage area corresponding to the bottom of the mist outlet pipe; a water inlet is opened on the side wall of the atomization treatment mechanism, and a water level limiter is installed at the water inlet.

[0007] Preferably, the air intake and mist pushing fan is detachably mounted at the top of the inner cavity of the atomization processing mechanism and below the air intake.

[0008] Preferably, the mist shield includes a vertical section and an inclined section, the vertical section is perpendicular to the top surface of the first end and is close to the side of the air inlet mist push fan close to the mist outlet pipe, the lowest point of the vertical section is lower than the horizontal height of the top surface of the second end, and the bottom end of the inclined section is inclined toward one side of the air inlet.

[0009] Preferably, the distance between the bottom end of the inclined section and the highest water level of the water storage area is 7-9 cm.

[0010] Preferably, the mist shield plate, the first end top surface and the inner cavity side wall of the atomization processing mechanism form a wind gathering chamber that is wide at the top and narrow at the bottom, and the mist shield plate, the second end top surface and the inner cavity side wall of the atomization processing mechanism form a fog gathering chamber that is narrow at the top and wide at the bottom.

[0011] Preferably, two of the air inlets are provided on the top surface of the first end, and three of the mist outlet pipes are linearly installed on the top surface of the second end, and the linear distribution direction of the mist outlet pipes is parallel to the connecting direction of the air inlets.

[0012] Preferably, the surface of the mist baffle is parallel to the linear distribution direction of the mist outlet pipe.

[0013] Preferably, the water level limiter is a water inlet valve or a water level switch.

[0014] Preferably, a plurality of rollers are rotatably mounted on the bottom of the chassis.

[0015] Beneficial effects of the utility model:

[0016] The utility model provides a device for increasing the mist emission speed and spatial coverage of an ultrasonic humidifier, wherein an air inlet and a mist outlet pipe are respectively arranged at both ends of the top surface of an atomizing processing unit, a mist shield is fixedly installed at the center of the top of its inner cavity, the bottom end of the mist shield is inclined toward one side of the air inlet, forming a wind gathering chamber with the top and the side wall, and a mist gathering chamber on the other side, the bottom of the inner cavity of the atomizing processing unit is a water storage area, and an atomizing plate is arranged below the corresponding mist outlet pipe, a water inlet is opened on the side wall of the atomizing processing unit, and a water level limit switch is installed at the water inlet; by improving the internal structure layout of the ultrasonic humidifier case, the air inlet is opened to the top of the case, and an inclined mist shield is added, the fan airflow is guided and gathered through the mist shield, the pressure of the airflow is increased, so as to concentrate the airflow direction of the mist gathering chamber and increase the airflow speed, realize the centralized and unified circulation flow direction of the mist in the humidifier case, and increase the working efficiency of the humidifier.

[0017] In particular, the U-shaped circulation flow structure formed by the air inlet, the air collecting chamber, the mist collecting chamber and the mist outlet pipe realizes the concentrated pushing of the airflow to gather the mist in the mist collecting chamber and spray it out of the pipe, thereby improving work efficiency and reducing energy consumption costs.

[0018] In particular, a water level limit switch is installed at the water inlet to control the water level height of the water storage area, ensure that there is space for air flow between the mist baffle and the water surface, and ensure the smooth flow of the U-shaped circulation structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model provides a schematic structural diagram of a device for increasing the mist emission speed and spatial coverage of an ultrasonic humidifier.

[0020] Figure 2 For this utility model Figure 1 A top view of

[0021] Figure 3 For this utility model Figure 1 Side view of

[0022] Figure 4 The utility model provides a three-dimensional schematic diagram of the appearance of a device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier.

[0023] Markings in the figure: 1-chassis; 2-control box unit; 3-indicator light; 4-operation button; 5-air inlet; 6-mist outlet pipe; 7-air inlet and mist push fan; 8-mist shield; 9-water storage area; 10-atomization plate; 11-water inlet; 12-wind gathering chamber; 13-mist gathering chamber; 14-roller; 801-vertical section; 802-inclined section. DETAILED DESCRIPTION

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0025] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0026] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0027] like Figure 1-4 As shown, a device for increasing the mist emission speed and space coverage of an ultrasonic humidifier comprises: a chassis 1, the chassis 1 comprises a control box 2 and an atomization processing mechanism; the control box 2 is provided with an indicator light 3 and an operation button 4;

[0028] The top surface of the atomizing mechanism close to the control box 2 is the first end top surface, and the top surface of the end away from the control box 2 is the second end top surface. The first end top surface and the second end top surface are stepped and the first end top surface is higher than the second end top surface; an air inlet 5 is provided on the first end top surface, and an air inlet and mist pushing fan 7 is installed at the air inlet 5 for inputting external air into the inner cavity of the atomizing mechanism, and a mist outlet pipe 6 is detachably installed on the second end top surface; a mist shield plate 8 is fixedly installed at the top of the inner cavity of the atomizing mechanism between the air inlet 5 and the mist outlet pipe 6, and the bottom end of the mist shield plate 8 is inclined toward one side of the air inlet 5, and the bottom end of the inner cavity of the atomizing mechanism is a water storage area 9, and an atomizing plate 10 is provided at the bottom of the water storage area 9 corresponding to the bottom of the mist outlet pipe 6; a water inlet 11 is opened on the side wall of the atomizing mechanism, and a water level limiter is installed at the water inlet.

[0029] By improving the internal structure layout of the ultrasonic humidifier case, the air inlet is opened to the top of the case, and an inclined mist shield is added to guide the fan airflow through the mist shield to gather it, thereby increasing the pressure of the airflow, concentrating the airflow direction of the mist collecting chamber and increasing the airflow velocity, thereby realizing a centralized and unified circulation direction of the mist in the humidifier case, and increasing the working efficiency of the humidifier; among them, the U-shaped circulation flow structure formed by the air inlet, the wind collecting chamber, the mist collecting chamber and the mist outlet pipe realizes the concentrated pushing of the airflow to concentrate the mist in the mist collecting chamber and gather it to spray out the pipe, and the increased airflow velocity increases the mist discharge height, thereby increasing the coverage range, thereby improving working efficiency and reducing energy consumption costs.

[0030] Specifically, the air inlet mist pushing fan 7 is detachably mounted at the top of the inner cavity of the atomization processing mechanism and below the air inlet 5 .

[0031] For example, Figure 2 , 3 As shown, the air intake push mist fan 7 is installed at the position of the air inlet 5 and is installed inside the atomization processing unit. According to the gas flow field distribution and pressure distribution, the efficiency of inputting air when installed inside is higher than that when installed outside. At the same time, the surface of the chassis is flat and easy to package.

[0032] Specifically, the mist shield 8 includes a vertical section 801 and an inclined section 802. The vertical section 801 is perpendicular to the top surface of the first end and is close to the side of the air inlet mist push fan 7 close to the mist outlet pipe 6. The lowest point of the vertical section 801 is lower than the horizontal height of the top surface of the second end, and the bottom end of the inclined section 802 is inclined toward one side of the air inlet 5.

[0033] Specifically, the distance between the bottom end of the inclined section 802 and the highest water level of the water storage area 9 is 7-9 centimeters.

[0034] Specifically, the mist shield plate 8, the top surface of the first end and the inner cavity side wall of the atomizing processing mechanism form a wind gathering chamber 12 which is wide at the top and narrow at the bottom, and the mist shield plate 8, the top surface of the second end and the inner cavity side wall of the atomizing processing mechanism form a fog gathering chamber 13 which is narrow at the top and wide at the bottom.

[0035] For example, Figure 1As shown, at the top of the inner cavity of the atomization processing mechanism, a mist shield plate 8 is fixedly installed in the middle of the air inlet and the mist outlet pipe, and the mist shield plate 8 is composed of a vertical section 801 and an inclined section 802. The vertical section 801 is perpendicular to the top and is close to the side of the air inlet push mist fan 7 close to the mist outlet pipe 6. In this way, the mist shield plate, the top surface of the first end and the side wall of the inner cavity of the atomization processing mechanism form a wind gathering chamber 12 that is wide at the top and narrow at the bottom, and the mist shield plate, the top surface of the second end and the side wall of the inner cavity of the atomization processing mechanism form a fog gathering chamber 13 that is narrow at the top and wide at the bottom; when the air inlet push mist fan 7 is working, air is first input into the wind gathering chamber 12, and under the action of its structure, the pressure in the wind gathering chamber 12 increases and the airflow speed increases; the airflow passes through the bottom of the mist shield plate and is transferred to the fog gathering chamber 13, and is gathered and pressurized again under the structure of the fog gathering chamber 13, and the mist is discharged through the mist outlet pipe 6. The inner cavity of the entire atomization processing mechanism is a U-shaped circulation flow structure, so that the airflow forms a centralized and unified circulation direction.

[0036] Specifically, two air inlets 5 are provided on the top surface of the first end, and three mist outlet pipes 6 are linearly installed on the top surface of the second end. The linear distribution direction of the mist outlet pipes 6 is parallel to the connection direction of the two air inlets 5 .

[0037] Specifically, the plate surface of the mist shielding plate 8 is parallel to the linear distribution direction of the mist outlet pipe 6 .

[0038] For example, Figure 1 , 2 As shown, the number of air inlets 5 and mist outlet pipes 6 can be set according to the size and layout of the top surface of the device. In this embodiment, two air inlets 5 are opened on the top surface of the first end, and three mist outlets 6 are installed on the top surface of the second end to ensure that the mist can be discharged promptly and quickly.

[0039] Specifically, the water level limiter is a water inlet valve or a water level switch.

[0040] Exemplarily, a water level limiter is installed at the water inlet, and a water inlet valve or a water level switch is used to set the water storage height to prevent excessive water from entering the water storage area, preventing the water surface from submerging the bottom of the mist baffle and destroying the U-shaped circulation structure, causing the device to fail to work.

[0041] Specifically, a plurality of rollers 14 are rotatably mounted on the bottom of the chassis 1 .

[0042] For example, Figure 3 , 4 As shown, a universal roller with a locking function is installed at the bottom of the device, which can conveniently move the position of the device. After reaching the specified position, the universal roller can be locked to prevent the device from being displaced.

[0043] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0044] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier, characterized in that: include: A chassis (1), the chassis (1) comprising a control box (2) and an atomization processing mechanism; The control box (2) is provided with an indicator light (3) and an operation button (4); The top surface of the atomizing mechanism close to the control box (2) is the first end top surface, and the top surface away from the control box (2) is the second end top surface. The first end top surface and the second end top surface are stepped and the first end top surface is higher than the second end top surface. An air inlet (5) is provided on the first end top surface, and an air inlet fan (7) for inputting external air into the inner cavity of the atomizing mechanism is installed at the air inlet (5). A mist outlet is detachably installed on the second end top surface. tube (6); a mist shield (8) is fixedly installed at the top of the inner cavity of the atomization processing mechanism between the air inlet (5) and the mist outlet pipe (6), and the bottom end of the mist shield (8) is inclined toward one side of the air inlet (5); the bottom end of the inner cavity of the atomization processing mechanism is a water storage area (9), and an atomization plate (10) is provided at the bottom of the water storage area (9) corresponding to the bottom of the mist outlet pipe (6); a water inlet (11) is opened on the side wall of the atomization processing mechanism, and a water level limiter is installed at the water inlet.

2. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier as claimed in claim 1, characterized in that: The air intake mist pushing fan (7) is detachably mounted at the top of the inner cavity of the atomization processing mechanism and below the air intake port (5).

3. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier as claimed in claim 1, characterized in that: The mist shield (8) comprises a vertical section (801) and an inclined section (802), wherein the vertical section (801) is perpendicular to the top surface of the first end and is in close contact with the side of the air inlet mist push fan (7) close to the mist outlet pipe (6), the lowest point of the vertical section (801) is lower than the horizontal height of the top surface of the second end, and the bottom end of the inclined section (802) is inclined toward one side of the air inlet (5).

4. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier as claimed in claim 3, characterized in that: The distance between the bottom end of the inclined section (802) and the highest water level of the water storage area (9) is 7-9 centimeters.

5. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier as claimed in claim 3, characterized in that: The mist shield (8), the first end top surface and the inner cavity side wall of the atomization processing mechanism form an air gathering chamber (12) which is wide at the top and narrow at the bottom, and the mist shield (8), the second end top surface and the inner cavity side wall of the atomization processing mechanism form a mist gathering chamber (13) which is narrow at the top and wide at the bottom.

6. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier as claimed in claim 1, characterized in that: Two air inlets (5) are arranged on the top surface of the first end, and three mist outlet pipes (6) are linearly installed on the top surface of the second end, and the linear distribution direction of the mist outlet pipes (6) is parallel to the connecting direction of the air inlets (5).

7. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier as claimed in claim 6, characterized in that: The plate surface of the mist shielding plate (8) is parallel to the linear distribution direction of the mist outlet pipe (6).

8. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier as claimed in any one of claims 1 to 7, characterized in that: The water level limiter is a water inlet valve or a water level switch.

9. A device for increasing the mist discharge speed and spatial coverage of an ultrasonic humidifier as claimed in claim 8, characterized in that: A plurality of rollers (14) are rotatably mounted on the bottom of the chassis (1).