Pushing device of potassium sulfate reaction furnace

The potassium sulfate reactor's innovative pushing device addresses mixing inefficiencies by using rotating shafts, mixing plates, and heating elements to enhance material turnover and temperature uniformity, facilitating efficient and scalable production.

CN222279337UActive Publication Date: 2024-12-31唐山金碘新材料科技有限责任公司
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Patent Information

Application Number
CN202420944201.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-31
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

Existing potassium sulfate reactor stirring and pushing devices suffer from low mixing efficiency, particularly with increased material loads, leading to inefficient production and limited scalability.

Method used

A pushing device with rotating shafts, mixing plates, heating strips, and a conical material-discharging boss, which includes a material distribution mesh cylinder and internal heating tubes to enhance mixing and temperature uniformity, facilitating large-scale and efficient production.

Benefits of technology

The device achieves faster and more uniform material mixing, ensuring consistent temperature distribution, thereby improving production efficiency and enabling large-scale potassium sulfate production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material pushing device of a potassium sulfate reaction furnace, which relates to the technical field of potassium sulfate production equipment and comprises material turning and mixing plates arranged on two sides of a rotating shaft, the rotating shaft is connected with the material turning and mixing plates in a welding manner, and the number of the material turning and mixing plates is fourteen. According to the device, materials at different heights in the potassium sulfate reaction furnace can be turned over on a large scale by installing the twelve material turning and mixing plates, so that the materials are mixed more quickly, and meanwhile, the temperatures of the materials at different heights in the potassium sulfate reaction furnace are more uniform; the use effect of the device is enhanced, the potassium sulfate reaction furnace can perform large-scale efficient production, the heating strip and the internal heating pipe can heat materials when the device turns over and pushes the materials, the temperature rise of the materials is quicker, large-scale high-speed production of potassium sulfate is facilitated, and the production efficiency of potassium sulfate is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of potassium sulfate production equipment, in particular to a material pushing device of a potassium sulfate reaction furnace. Background Art

[0002] The Mannheim process is a widely used method for producing potassium sulfate. Concentrated sulfuric acid and potassium chloride react in the reaction chamber of the Mannheim furnace to produce potassium sulfate and HCL gas. After concentrated sulfuric acid and potassium chloride are put into the reaction chamber, the stirring device in the reaction chamber stirs the materials to fully react. At the same time, as the materials are continuously added, the stirring device will also push the potassium sulfate generated by the reaction to the edge of the reaction chamber to discharge and complete the discharge. The stirring device generally adopts a rake tooth structure, in which vertically downward rake teeth are set on the horizontally set rake arm. The rake arm rotates along its midpoint to drive the rake teeth, which plays the role of stirring and pushing the material;

[0003] Existing rake teeth generally adopt blade-shaped shapes, with thick upper parts and narrow lower parts. The advantage of this shape is that it is conducive to breaking the material layer, which can play a certain role in crushing and is conducive to the smooth progress of stirring. However, due to the blade-shaped shape, after the material layer is broken, after the rake teeth pass, the material layer behind the rake teeth is easy to aggregate to a certain extent, and this aggregated material layer is still the original material close to each other, so the effect of mixing materials at different positions is not good, and it is not conducive to the turning over of the bottom material, which is not conducive to sufficient mixing and improving the reaction efficiency.

[0004] For example, the Chinese authorized patent with announcement number CN 216005236 U (a stirring and pushing device for a potassium sulfate reactor): Since the main stirring part adopts a blade structure at the top and a plow-type structure at the bottom, while maintaining the crushing capacity, the plow-type structure can relatively turn the bottom material layer upward, thereby improving the mixing efficiency of the materials and facilitating the full reaction. Especially for the reaction chamber heated from the bottom, since the bottom material layer is more easily heated than the upper material layer, the improvement in reaction efficiency is more obvious. This technical solution solves the above problem;

[0005] However, the technical solution of the utility model still has some technical problems. When the stirring and pushing device of the potassium sulfate reactor is in use, due to the low working area of ​​the main stirring part, when there are more materials inside the reactor, the upper materials inside the main stirring part cannot be well mixed, which results in great limitations in the use of the stirring and pushing device of the potassium sulfate reactor and affects the rapid mass production of potassium sulfate.

[0006] Therefore, a material pushing device for a potassium sulfate reactor is proposed. Utility Model Content

[0007] The utility model aims to provide a pushing device for a potassium sulfate reactor, so as to solve the problem that when the stirring and pushing device for the potassium sulfate reactor proposed in the above background technology is in use, due to the low working area of ​​the main stirring part, when there are more materials inside the reactor, the upper layer materials inside the main stirring part cannot be well mixed, resulting in greater limitations in the use of the stirring and pushing device for the potassium sulfate reactor, and affecting the rapid mass production of potassium sulfate.

[0008] To achieve the above purpose, the utility model provides the following technical solution: a pushing device for a potassium sulfate reactor, comprising a rotating shaft, characterized in that:

[0009] The material turning and mixing plates are arranged on both sides of the rotating shaft, the rotating shaft is welded to the material turning and mixing plates, fourteen material turning and mixing plates are arranged, and heating strips are installed on the inner sides of the fourteen material turning and mixing plates;

[0010] A top connecting plate is arranged at the upper end outside the rotating shaft, the rotating shaft is welded to the top connecting plate, a material distribution mesh cylinder is installed at the lower end of the top connecting plate, the material distribution mesh cylinder is welded to the top connecting plate and the material turning and mixing plate, and a hot air channel is arranged inside the material distribution mesh cylinder.

[0011] Preferably, an internal heating tube is installed inside the rotating shaft, and the internal heating tube is fixedly connected to the rotating shaft.

[0012] Preferably, the internal heating tube is fixedly connected to the heating strip, and fourteen heating strips are provided.

[0013] Preferably, a connecting wire is installed at the lower end of the internal heating tube, and the connecting wire is fixedly connected to the internal heating tube.

[0014] Preferably, ten material distribution mesh cylinders are provided.

[0015] Preferably, a conical material-discharging boss is installed on the outside of the rotating shaft, and the conical material-discharging boss and the rotating shaft are arranged as an integrally formed structure.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model can turn over materials at different heights inside the potassium sulfate reactor in large quantities by installing twelve turning and mixing plates, so that the material mixing is faster, and at the same time, the temperature of the materials at different heights inside the potassium sulfate reactor is more uniform, thereby enhancing the use effect of the device and enabling the potassium sulfate reactor to carry out large-scale and efficient production. The installation of heating strips and internal heating tubes can heat the materials when the device turns and pushes the materials, so that the materials are heated up faster, which is conducive to the large-scale and high-speed production of potassium sulfate and improves the production efficiency of potassium sulfate;

[0018] 2. The utility model installs a material dividing mesh cylinder, which can make the material be divided twice when it is shifted, thereby improving the use effect of the device. At the same time, the hot air channel arranged inside the material dividing mesh cylinder can transfer the hot air in the lower material inside the potassium sulfate reactor upward, so that the upper material inside the potassium sulfate reactor can be better heated up and the temperature of the material can be more uniform. The installation of a conical material shifting boss can shift the material, improve the mixing efficiency of the device, and enhance the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a top three-dimensional stereogram of a material pushing device of a potassium sulfate reactor of the utility model;

[0020] Figure 2 This is a three-dimensional upward view of a material pushing device of a potassium sulfate reactor of the utility model;

[0021] Figure 3 This is a diagram of the rotating shaft and internal heating tube of the utility model;

[0022] Figure 4 This is a position distribution diagram of the heating strips of the utility model outside the internal heating tube.

[0023] In the figure: 1. rotating shaft; 2. material turning and mixing plate; 3. heating strip; 4. material dividing net cylinder; 5. top connecting plate; 6. conical material shifting boss; 7. internal heating tube; 8. connecting wire; 9. hot air channel. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-4 The utility model provides an embodiment: a pushing device for a potassium sulfate reactor, comprising a rotating shaft 1, characterized in that:

[0026] The turning mixing plates 2 are arranged on both sides of the rotating shaft 1. The installation of twelve turning mixing plates 2 can turn over materials at different heights inside the potassium sulfate reactor in large quantities, making the material mixing faster. At the same time, the temperature of the materials at different heights inside the potassium sulfate reactor is more uniform, enhancing the use effect of the device, so that the potassium sulfate reactor can carry out large-scale and efficient production. The rotating shaft 1 is welded to the turning mixing plates 2. Fourteen turning mixing plates 2 are arranged. The inner sides of the fourteen turning mixing plates 2 are all provided with heating strips 3. The installation of the heating strips 3 and the internal heating tube 7 can heat the materials when the device turns and pushes the materials, so that the materials are heated faster, which is conducive to the large-scale and high-speed production of potassium sulfate and improves the production efficiency of potassium sulfate.

[0027] The top connecting plate 5 is arranged at the upper end outside the rotating shaft 1, and the rotating shaft 1 is welded to the top connecting plate 5. A dividing mesh tube 4 is installed at the lower end of the top connecting plate 5. The installation of the dividing mesh tube 4 can make the material be secondary-divided when the material is shifted, thereby improving the use effect of the device. At the same time, the hot air channel 9 arranged inside the dividing mesh tube 4 can make the hot air in the lower material inside the potassium sulfate reactor transfer upward, so that the upper material inside the potassium sulfate reactor can be better heated up and the temperature of the material is more uniform. The dividing mesh tube 4 is welded to the top connecting plate 5 and the material turning and mixing plate 2, and the dividing mesh tube 4 is provided with a hot air channel 9.

[0028] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 An internal heating tube 7 is installed inside the rotating shaft 1, and the internal heating tube 7 is fixedly connected to the rotating shaft 1. The internal heating tube 7 is fixedly connected to the heating strip 3, and fourteen heating strips 3 are provided. A connecting wire 8 is installed at the lower end of the internal heating tube 7, and the connecting wire 8 is fixedly connected to the internal heating tube 7. Ten material distribution net cylinders 4 are provided. A conical material shifting boss 6 is installed outside the rotating shaft 1. The installation of the conical material shifting boss 6 can shift the material, improve the mixing efficiency of the device, and enhance the practicability of the device. The conical material shifting boss 6 and the rotating shaft 1 are arranged as an integrally formed structure.

[0029] Working principle: When in use, the staff installs the device inside the potassium sulfate reactor, and then connects the rotating shaft 1 to the external motor of the device through a coupling, and then connects the connecting wire 8 to the power supply equipment through the external wire slip ring of the device, and then the motor drives the rotating shaft 1 to rotate, and then the turning and mixing plates 2 on both sides of the rotating shaft 1 mix the materials inside the potassium sulfate reactor. Since the turning and mixing plates 2 have a certain angle of inclination, the materials at the bottom can be turned upward, and then the turned materials are turned again under the action of the material distribution net tube 4, so that the material mixing is more uniform. When the device is mixing the materials, the internal heating tube 7 and the heating strip 3 can heat the materials through the rotating shaft 1 and the turning and mixing plates 2, so that the material temperature rises faster, thereby enhancing the use effect of the device. When the device is mixing the materials, the material distribution net tube 4 is arranged inside The hot air channel 9 can transfer the hot air in the lower material inside the potassium sulfate reactor upward, so that the upper material inside the potassium sulfate reactor can be better heated up and the temperature of the material can be more uniform. The device is installed with twelve turning and mixing plates 2, which can turn the materials at different heights inside the potassium sulfate reactor in large quantities, making the material mixing faster and making the temperature of the materials at different heights inside the potassium sulfate reactor more uniform, thereby enhancing the use effect of the device and enabling the potassium sulfate reactor to carry out large-scale and efficient production. The installation of heating strips 3 and internal heating tubes 7 can heat the materials when the device turns and pushes the materials, so that the materials can be heated up faster, which is beneficial to the large-scale and high-speed production of potassium sulfate and improves the production efficiency of potassium sulfate. The installation of a conical material-diverting boss 6 can dig the materials, improve the mixing efficiency of the device, and enhance the practicality of the device.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A pushing device for a potassium sulfate reactor, comprising a rotating shaft (1), characterized in that: The material turning and mixing plates (2) are arranged on both sides of the rotating shaft (1), the rotating shaft (1) is welded to the material turning and mixing plates (2), fourteen of the material turning and mixing plates (2) are arranged, and heating strips (3) are installed on the inner sides of the fourteen material turning and mixing plates (2); A top connecting plate (5) is arranged at the upper end of the outside of the rotating shaft (1), the rotating shaft (1) is welded to the top connecting plate (5), a material distribution mesh cylinder (4) is installed at the lower end of the top connecting plate (5), the material distribution mesh cylinder (4) is welded to the top connecting plate (5) and the material turning and mixing plate (2), and a hot air channel (9) is arranged inside the material distribution mesh cylinder (4).

2. The pushing device of a potassium sulfate reactor according to claim 1, characterized in that: An internal heating tube (7) is installed inside the rotating shaft (1), and the internal heating tube (7) is fixedly connected to the rotating shaft (1).

3. The pushing device of a potassium sulfate reactor according to claim 2, characterized in that: The internal heating tube (7) is fixedly connected to the heating strip (3), and fourteen heating strips (3) are provided.

4. The pushing device for a potassium sulfate reactor according to claim 2, characterized in that: A connecting wire (8) is installed at the lower end of the internal heating tube (7), and the connecting wire (8) is fixedly connected to the internal heating tube (7).

5. The pushing device for a potassium sulfate reactor according to claim 1, characterized in that: Ten material distribution net cylinders (4) are provided.

6. The pushing device for a potassium sulfate reactor according to claim 1, characterized in that: A conical material-discharging boss (6) is installed on the outside of the rotating shaft (1), and the conical material-discharging boss (6) and the rotating shaft (1) are arranged as an integrally formed structure.