Small portable ultrasonic scanning device
The ultrasonic scanning device addresses the challenge of securing probes of different specifications by using a fixing seat and adjustable mechanism, ensuring secure attachment and improved coupling for enhanced detection accuracy and efficiency.
Patent Information
- Application Number
- CN202422494504.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-10-16
AI Technical Summary
Existing ultrasonic scanning devices face challenges in securely fixing ultrasonic probes of different specifications, leading to reduced applicability and suboptimal coupling with the workpiece, which affects detection accuracy and efficiency.
A small and portable ultrasonic scanning device with a fixing seat, connecting plate, and adjustable fixing mechanism, including a connecting mechanism and fixing mechanism, allows for secure attachment of probes of varying specifications, ensuring proper coupling and adjustment for improved detection.
Facilitates the installation and maintenance of diverse probes, enhances coupling with the workpiece, and improves detection accuracy and efficiency by allowing for adjustable height and position adjustments.
Smart Images

Figure CN222280551U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic detection, in particular to a small and portable ultrasonic scanning device. Background Art
[0002] In the current ultrasonic testing process, there are two types of ultrasonic testing: non-encoded ultrasonic testing and encoded ultrasonic testing. The common problem encountered in encoded ultrasonic testing is that the asynchronous movement of the probe and the encoder affects the specific position information of the detected workpiece, the poor coupling between the probe and the detected workpiece causes the loss of the detection signal, and probes of different specifications need to be installed on the corresponding scanning device.
[0003] For example, the utility model patent with the authorization announcement number CN203745429U discloses a scanning device for ultrasonic testing that can achieve stable coupling. During ultrasonic flaw detection, the device uses the attraction of the magnet to the workpiece and the damping spring set on the rectangular bracket to make the probe run smoothly, reducing the deviation of the test result caused by human factors. When in use, the operator pushes the scanning device to move on the surface of the workpiece by hand, which is very practical. The scanning speed is improved and the production efficiency is significantly improved.
[0004] However, in actual use, ultrasonic probes of different specifications cannot be well fixed on the device, which reduces the application scope of the device and cannot well meet the use requirements. Utility Model Content
[0005] The purpose of the utility model is to provide a small and portable ultrasonic scanning device to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A small and light ultrasonic scanning device comprises: a fixing seat for installing an encoder, a connecting plate for installing an ultrasonic probe, a connecting seat being installed at the lower end of the fixing seat, and a connecting roller being rotatably installed at the end of the connecting seat; a connecting mechanism being arranged between the fixing seat and the connecting plate and being used to connect the fixing seat and the connecting plate; and a fixing mechanism being installed on the connecting plate and being used to fix the ultrasonic probe.
[0008] As a preferred solution, the connecting mechanism includes a connecting rail installed on the right side of the fixing seat, and a connecting sleeve is installed at a corresponding position on the left side of the connecting plate, and the connecting sleeve is slidably mounted on the connecting rail.
[0009] As a preferred solution, a limit baffle is also installed on the upper end of the fixing seat.
[0010] As a preferred solution, a pair of connecting rods 2 are also installed on the upper half of the fixing seat, a pair of connecting rods 1 are installed on the lower half of the connecting plate, and a connecting spring is fixed between the connecting rods 1 and 2.
[0011] As a preferred solution, the fixing mechanism includes a pair of fixing frames, each of the fixing frames is provided with a fixing groove 1 on the left side, a fixing groove 2 is provided at a corresponding position of the connecting plate, a fixing bolt 1 is installed at the corresponding position of the fixing groove 1 and the fixing groove 2, an ultrasonic probe is inserted between the pair of fixing frames, the ultrasonic probe and the fixing frame are fixedly connected by fixing bolt 2, and the pair of fixing frames are fixedly connected by fixing bolt 3.
[0012] As a preferred solution, the first fixing groove is a horizontally arranged strip groove, and the second fixing groove is a vertically arranged strip groove.
[0013] As a preferred solution, the encoder is installed on a connecting seat.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: by setting a horizontally arranged fixing slot 1, the front and rear movement of the fixing frame is facilitated, thereby facilitating the installation of ultrasonic probes of different specifications, facilitating subsequent maintenance, and improving the applicability of the device; by setting a connecting mechanism to fix the connecting plate, the height of the ultrasonic probe is conveniently adjusted, and the coupling of the ultrasonic probe and the detection workpiece can be ensured, the detection effect is improved, and the use requirements are better met. The utility model has a reasonable structure, can fix ultrasonic probes of different specifications, facilitates subsequent maintenance, improves the applicability of the device, and can better meet the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall first-person perspective stereoscopic structure of a small and lightweight ultrasonic scanning device;
[0016] Figure 2 It is a schematic diagram of the overall second-view stereoscopic structure of a small and lightweight ultrasonic scanning device;
[0017] Figure 3 It is a schematic diagram of a three-dimensional structure of a small and light ultrasonic scanning device at a fixed seat position from a first-person perspective;
[0018] Figure 4 It is a schematic diagram of a second-angle stereoscopic structure of a small and light ultrasonic scanning device at the fixed seat position;
[0019] Figure 5 It is a schematic diagram of a three-dimensional structure of a small and light ultrasonic scanning device at the connection plate position from a first-person perspective;
[0020] Figure 6The figure is a schematic diagram of the second-angle stereoscopic structure of a small and lightweight ultrasonic scanning device at the connection plate position.
[0021] In the figure: 1. fixing seat; 11. connecting seat; 12. connecting roller; 13. encoder; 14. limit baffle; 2. connecting plate; 21. ultrasonic probe; 3. fixing mechanism; 31. fixing frame; 32. fixing slot 1; 33. fixing slot 2; 34. fixing bolt 1; 35. fixing bolt 2; 36. fixing bolt 3; 4. connecting mechanism; 41. connecting rod 1; 42. connecting spring; 43. connecting rod 2; 5. connecting sleeve; 51. connecting guide rail. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example: See Figures 1 to 6 A small and portable ultrasonic scanning device comprises: a fixing seat 1 for installing an encoder 13, a connecting plate 2 for installing an ultrasonic probe 21, a connecting seat 11 is installed at the lower end of the fixing seat 1, a connecting roller 12 is rotatably installed at the end of the connecting seat 11, and the encoder 13 is installed on the connecting seat 11; a connecting mechanism 4 is arranged between the fixing seat 1 and the connecting plate 2, and is used to connect the fixing seat 1 and the connecting plate 2; a fixing mechanism 3 is installed on the connecting plate 2, and is used to fix the ultrasonic probe 21. In this embodiment, the encoder 13 and the ultrasonic probe 21 are both existing mature technologies.
[0024] As a further solution, the connecting mechanism 4 includes a connecting guide rail 51 installed on the right side of the fixed seat 1, and a connecting sleeve 5 is installed at the corresponding position on the left side of the connecting plate 2. The connecting sleeve 5 is slidably mounted on the connecting guide rail 51. A limit baffle 14 is also installed on the upper end of the fixed seat 1. By setting the limit baffle 14, the connection plate 2 can be effectively prevented from separating from the fixed seat 1. A pair of connecting rods 43 are also installed on the upper half of the fixed seat 1, and a pair of connecting rods 41 are installed on the lower half of the connecting plate 2. A connecting spring 42 is fixed between the connecting rods 41 and 43.
[0025] By providing the connection mechanism 4, the height of the connection plate 2 can be adjusted, thereby achieving the height adjustment of the ultrasonic probe 21. During scanning, the ultrasonic probe 21 can be coupled with the detection workpiece to improve the detection effect.
[0026] As a further solution, the fixing mechanism 3 includes a pair of fixing frames 31, each of which has a fixing groove 1 32 on the left side, a fixing groove 2 33 at the corresponding position of the connecting plate 2, a fixing bolt 1 34 installed at the corresponding position of the fixing groove 1 32 and the fixing groove 2 33, an ultrasonic probe 21 inserted between the pair of fixing frames 31, the ultrasonic probe 21 and the fixing frame 31 are fixedly connected by a fixing bolt 2 35, and the pair of fixing frames 31 are fixedly connected by a fixing bolt 3 36. In this embodiment, the fixing groove 1 32 is a horizontally arranged strip groove, and the fixing groove 2 33 is a vertically arranged strip groove. By setting the horizontally arranged fixing groove 1 32, the forward and backward movement of the fixing frame 31 is facilitated, thereby facilitating the installation of ultrasonic probes 21 of different specifications.
[0027] The working principle of the fixing mechanism 3 is: first, loosen the fixing bolt 1 34, then the fixing frame 31 can be moved up and down to adjust the installation height of the ultrasonic probe 21, and the fixing frame 31 can be moved forward and backward to adjust the distance between the fixing frames 31, so as to facilitate the installation of ultrasonic probes of different specifications. After the position of the fixing frame 31 is adjusted, tighten the fixing bolt 1 34 to preliminarily fix the fixing frame 31, and then insert the ultrasonic probe 21 between a pair of fixing frames 31, and then fix the ultrasonic probe 21 to the fixing frame 31 through the fixing bolt 2 35, and then fix the pair of fixing frames 31 through the fixing bolt 3 36. Through the fixing mechanism 3, ultrasonic probes 21 of different specifications can be fixed, which is convenient for subsequent maintenance, improves the applicability of the device, and thus better meets the use requirements.
[0028] The working principle of the utility model is: when it is used specifically, first, the ultrasonic probe 21 is installed through the fixing mechanism 3, and then the device is placed on the workpiece to be detected, and then the fixing mechanism 3 is pressed to drive the ultrasonic probe 21 to move down and make it close to the workpiece to be detected. At this time, the connecting spring 42 is stretched, which can effectively prevent the connecting plate 2 from separating from the fixing seat 1. Then, the device is pushed to move, and the moving trajectory of the device can be monitored through the encoder 13. At the same time, the ultrasonic probe 21 detects the workpiece.
[0029] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.
Claims
1. A small and portable ultrasonic scanning device, characterized in that: include: A fixing seat (1) for mounting an encoder (13), and a connecting plate (2) for mounting an ultrasonic probe (21), wherein a connecting seat (11) is mounted at the lower end of the fixing seat (1), and a connecting roller (12) is rotatably mounted at the end of the connecting seat (11); A connecting mechanism (4) is arranged between the fixing seat (1) and the connecting plate (2) and is used to connect the fixing seat (1) and the connecting plate (2); the connecting mechanism (4) comprises a connecting guide rail (51) installed on the right side of the fixing seat (1), and a connecting sleeve (5) is installed at a corresponding position on the left side of the connecting plate (2); the connecting sleeve (5) is slidably mounted on the connecting guide rail (51); A fixing mechanism (3) is mounted on the connecting plate (2) and is used to fix the ultrasonic probe (21). The fixing mechanism (3) comprises a pair of fixing frames (31). A fixing groove (32) is provided on the left side of each fixing frame (31). A fixing groove (33) is provided at a corresponding position of the connecting plate (2). A fixing bolt (34) is installed at a corresponding position of the fixing groove (32) and the fixing groove (33). An ultrasonic probe (21) is inserted between the pair of fixing frames (31). The ultrasonic probe (21) and the fixing frame (31) are fixedly connected by a fixing bolt (35). The pair of fixing frames (31) are fixedly connected by a fixing bolt (36). The first fixing groove (32) is a horizontally arranged strip groove, and the second fixing groove (33) is a vertically arranged strip groove.
2. A small and portable ultrasonic scanning device according to claim 1, characterized in that: A limit baffle (14) is also mounted on the upper end of the fixing seat (1).
3. A small and portable ultrasonic scanning device according to claim 2, characterized in that: A pair of second connecting rods (43) are also installed on the upper half of the fixing seat (1), and a pair of first connecting rods (41) are installed on the lower half of the connecting plate (2), and a connecting spring (42) is fixed between the first connecting rod (41) and the second connecting rod (43).
4. A small and portable ultrasonic scanning device according to claim 3, characterized in that: The encoder (13) is mounted on the connecting seat (11).
