Automatic detection system of intelligent panel

Through the design of the intelligent panel automation detection system, the displacement mechanism and the camera detect the status of the indicator light, combined with a variety of detection modules, the problem of intelligent panel detection efficiency and accuracy is solved, and the efficient, accurate detection and quality control of the intelligent panel are achieved.

CN222280760UActive Publication Date: 2024-12-31SHANDONG BITTEL INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420827531.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-31
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

It is difficult for the existing technology to achieve efficient and automated inspection of smart panels, especially to meet the needs of smart panel production and quality control while ensuring inspection efficiency and accuracy.

Method used

An automated detection system for intelligent panels is designed, and the displacement mechanism is used to realize the separation of the line connecting base and the intelligent panel. Combined with the camera to detect the status of the indicator light, and a variety of detection modules are integrated, such as the Bluetooth network detection module and Relay zero-point calibration detection module realizes comprehensive automated detection of smart panels.

Benefits of technology

It realizes efficient and accurate detection of smart panels, simplifies the inspection process, is suitable for the production and quality control of smart panels, and improves detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222280760U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic detection system for an intelligent panel, which comprises a support table, and a conveying mechanism, a clamping mechanism, a line body connecting seat, a photographing camera and a displacement mechanism which are arranged on the support table, and the conveying mechanism is used for conveying the intelligent panel, and the clamping mechanism is used for clamping the intelligent panel. The wire body connecting seat is connected with a power supply interface of the intelligent panel, and the wire body connecting seat provides electric energy for the intelligent panel; the photographing camera is used for photographing the intelligent panel so as to judge the state of an indicator light of the intelligent panel, and if the indicator light is not bright, the intelligent panel is an unqualified intelligent panel. The wire body connecting seat and the intelligent panel can be detachably connected through the displacement mechanism, electric energy can be conveniently provided for the intelligent panel so as to achieve automatic detection of the intelligent panel, the photographing camera shoots the state of the indicating lamp so as to achieve detection of the indicating lamp, and simplicity, convenience and high efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of intelligent panels, in particular to an automatic detection system for intelligent panels. Background Art

[0002] With the rapid development of smart homes, the demand for smart panels is growing. To ensure the quality and performance of smart panels, an efficient and automated detection system is needed. Summary of the invention

[0003] In order to solve the deficiencies in the prior art, the utility model provides an automatic detection system for a smart panel, which realizes a detachable connection between a line connection socket and a smart panel through a displacement mechanism, thereby providing power to the smart panel to realize automatic detection of the smart panel, and a camera is used to capture the status of the indicator light to realize detection of the indicator light, which is simple, convenient and efficient. The automatic detection system of the utility model also integrates a variety of detection modules to realize comprehensive automatic detection of the smart panel. The system is efficient and accurate and is suitable for the production and quality control of smart panels.

[0004] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] An automatic detection system for a smart panel includes a support platform and:

[0006] A conveying mechanism, used for conveying the smart panel;

[0007] A clamping mechanism, used for clamping the smart panel and pushing the unqualified smart panel out of the conveying mechanism;

[0008] A wire connection socket is detachably connected to the smart panel. When the wire connection socket is connected to the power supply interface of the smart panel, the wire connection socket provides power to the smart panel.

[0009] The displacement mechanism is connected to the clamping mechanism, and controls the clamping mechanism to move along the connection direction between the wire body connecting seat and the smart panel, so as to realize the detachable connection between the wire body connecting seat and the smart panel;

[0010] The photo camera is used to take photos of the smart panel when the line connection socket is connected to the power supply interface of the smart panel to determine the status of the indicator light of the smart panel. If the indicator light is not on, it is an unqualified smart panel. The displacement mechanism will push the unqualified smart panel out of the conveying mechanism.

[0011] The conveying mechanism includes a conveying motor and a synchronous belt, the synchronous belt is connected through two spaced-apart and parallel pulleys, the pulleys are arranged on a support platform through a fixed seat, the pulleys are rotationally connected to the fixed seat, and the motor is drivingly connected to one of the pulleys.

[0012] The clamping mechanism includes two clamping arms arranged opposite to each other and a double-piston power lever for controlling the distance between the two clamping arms. The double-piston power lever is arranged on the displacement mechanism, and one end of the two clamping arms is respectively connected to the two piston rods of the double-piston power lever.

[0013] The line connection seat comprises a seat body arranged on a support platform, the seat body is connected to a power source, and a probe adapted to a power supply interface of a smart panel is arranged on the seat body.

[0014] It also includes a detection console, which is provided with a display screen. The clamping mechanism, the line connection seat, the camera, and the displacement mechanism are all connected to the detection console. The display screen is used to display the type of the smart panel and the qualified or unqualified information of the detection.

[0015] It also includes a Bluetooth networking detection module and a Bluetooth network deletion detection module connected to the detection console; the detection console automatically searches for wireless signals and attempts to network with the control panel. If the self-networking pairing of the smart panel and the detection console is successful, the Bluetooth communication function of the smart panel is normal; if the smart panel and the detection console fail to complete the network pairing within the set time, it is detected as an unqualified smart panel, and the clamping mechanism pushes the unqualified smart panel out of the conveying mechanism; the detection console sends network deletion information to the Bluetooth network deletion detection module, so that the smart panel is in an unnetworked state, and detects the re-networking capability.

[0016] It also includes a relay zero point calibration detection module connected to the detection console. After the smart panel and the detection console are in a state of successful networking and pairing, the detection console sends a signal to the smart panel via Bluetooth to make the relay in the smart panel close and open. The detection console collects the voltage point at the moment the relay is closed to determine whether the relay of the smart panel is calibrated successfully.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model realizes the detachable connection between the wire connecting socket and the smart panel through the displacement mechanism, which is convenient for providing power to the smart panel to realize the automatic detection of the smart panel, and the camera takes pictures of the status of the indicator light to realize the detection of the indicator light, which is simple, convenient and efficient; the automatic detection system of the utility model also integrates a variety of detection modules to realize comprehensive automatic detection of the smart panel. The system is efficient and accurate and is suitable for the production and quality control of smart panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Attached Figure 1 It is a structural schematic diagram of the utility model.

[0019] The numbers shown in the accompanying drawings are: 1. support platform; 2. conveying mechanism; 21. conveying motor; 22. synchronous belt; 23. pulley; 24. fixed seat; 3. clamping mechanism; 31. clamping arm; 32. double-piston power lever; 4. line connecting seat; 41. seat body; 42. probe; 5. camera; 6. displacement mechanism; 7. smart panel. DETAILED DESCRIPTION

[0020] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the present application.

[0021] An automated detection system for a smart panel includes a support platform 1 and a conveying mechanism 2, a clamping mechanism 3, a wire connection seat 4, a camera 5, and a displacement mechanism 6 arranged on the support platform 1. The conveying mechanism 2 is used to convey a smart panel 7. The clamping mechanism 3 is used to clamp the smart panel 7. The wire connection seat 4 is detachably connected to the smart panel 7. When the wire connection seat 4 is connected to the power supply interface of the smart panel 7, the wire connection seat 4 provides power to the smart panel 7. The displacement mechanism 6 is arranged on the support platform 1 and can be a cylinder or a hydraulic cylinder. The displacement mechanism 6 is connected to the clamping mechanism 3, that is, the piston rod of the cylinder or the hydraulic cylinder is connected to the clamping mechanism 3, and the clamping mechanism 3 is controlled to move along the connection direction between the wire connection seat 4 and the smart panel 7, so as to realize the detachable connection between the wire connection seat 4 and the smart panel 7. When the line connection socket 4 is connected to the power supply interface of the smart panel 7, the camera is used to take a picture of the smart panel 7 to determine the state of the indicator light of the smart panel 7. If the indicator light is not on, it is an unqualified smart panel 7. At this time, the displacement mechanism 6 will push the unqualified smart panel 7 out of the conveying mechanism 2.

[0022] Furthermore, the conveying mechanism 2 includes a conveying motor 21 and a synchronous belt 22, the synchronous belt 22 is connected by two spaced-apart and parallel pulleys 23, the pulley 23 is set on the support platform 1 through a fixed seat 24, the pulley 23 is rotatably connected to the fixed seat 24, and the motor is transmission-connected to one of the pulleys 23.

[0023] Furthermore, the clamping mechanism 3 includes two clamping arms 31 arranged opposite to each other and a double-piston power lever 32 for controlling the distance between the two clamping arms 31. The double-piston power lever 32 may be a pneumatic cylinder or a hydraulic cylinder. The double-piston power lever 32 is arranged on the displacement mechanism 6, that is, the cylinder body of the double-piston power lever 32 is connected to the displacement mechanism 6 (the piston rod of the pneumatic cylinder or the hydraulic cylinder). Under the action of the displacement mechanism 6, the double-piston power lever 32 moves along the connection direction between the line body connection seat 4 and the smart panel 7. The two clamping arms 31 clamp the smart panel and move, thereby realizing a detachable connection between the line body connection seat 4 and the smart panel 7. One end of the two clamping arms 31 is respectively connected to the two piston rods of the double-piston power lever 32. Under the action of the double-piston power lever 32, the distance between the two clamping arms 31 is adjusted, thereby realizing the clamping and release of the smart panel.

[0024] Furthermore, the wire connecting seat 4 includes a seat body 41 arranged on the support platform 1, and the seat body 41 is connected to the power supply. The seat body 41 is provided with a probe 42 adapted to the power supply interface of the smart panel 7. When the probe 42 of the wire connecting seat 4 is inserted into the power supply interface of the smart panel 7, the smart panel 7 is powered. At this time, the indicator light of the qualified smart panel will light up, and the indicator light of the unqualified smart panel will not light up.

[0025] Furthermore, the automated detection system for the smart panel of the utility model also includes a detection console, which is provided with a display screen. The clamping mechanism 3, the wire connecting seat 4, the camera 5, and the displacement mechanism 6 are all connected to the detection console, and the display screen is used to display the type of the smart panel 7 and the detection pass or fail information.

[0026] Furthermore, the automatic detection system of the smart panel of the utility model also includes a Bluetooth networking detection module and a Bluetooth network deletion detection module connected to the detection console; the detection console automatically searches for wireless signals and attempts to network with the control panel. If the self-networking pairing of the smart panel 7 and the detection console is successful, the Bluetooth communication function of the smart panel 7 is normal; if the smart panel 7 and the detection console fail to complete the network pairing within the set time, it is detected as an unqualified smart panel 7, and the clamping mechanism 3 pushes the unqualified smart panel 7 out of the conveying mechanism 2; the detection console sends network deletion information to the Bluetooth network deletion detection module, so that the smart panel 7 is in an unnetworked state, and detects the re-networking capability.

[0027] Furthermore, the automatic detection system of the smart panel of the utility model also includes a relay zero point calibration detection module connected to the detection console. After the smart panel 7 and the detection console are in a state of successful networking and pairing, the detection console sends a signal to the smart panel 7 via Bluetooth to make the relay in the smart panel 7 perform a closure action. The detection console collects the voltage point at the moment the relay is closured to determine whether the relay of the smart panel 7 is calibrated successfully.

Claims

1. An automatic detection system for a smart panel, characterized in that: It includes a support platform and the following components arranged on the support platform: A conveying mechanism, used for conveying the smart panel; A clamping mechanism, used for clamping the smart panel; A wire connection socket is detachably connected to the smart panel. When the wire connection socket is connected to the power supply interface of the smart panel, the wire connection socket provides power to the smart panel. The displacement mechanism is connected to the clamping mechanism, and controls the clamping mechanism to move along the connection direction between the wire body connecting seat and the smart panel, so as to realize the detachable connection between the wire body connecting seat and the smart panel; The photo camera is used to take photos of the smart panel when the line connection socket is connected to the power supply interface of the smart panel to determine the status of the indicator light of the smart panel. If the indicator light is not on, it is an unqualified smart panel. The displacement mechanism will push the unqualified smart panel out of the conveying mechanism.

2. The automatic detection system of a smart panel according to claim 1, characterized in that: The conveying mechanism includes a conveying motor and a synchronous belt, the synchronous belt is connected through two spaced-apart and parallel pulleys, the pulleys are arranged on a support platform through a fixed seat, the pulleys are rotationally connected to the fixed seat, and the motor is drivingly connected to one of the pulleys.

3. The automatic detection system of a smart panel according to claim 1, characterized in that: The clamping mechanism includes two clamping arms arranged opposite to each other and a double-piston power lever for controlling the distance between the two clamping arms. The double-piston power lever is arranged on the displacement mechanism, and one end of the two clamping arms is respectively connected to the two piston rods of the double-piston power lever.

4. The automatic detection system of a smart panel according to claim 1, characterized in that: The line connection seat comprises a seat body arranged on a support platform, the seat body is connected to a power source, and a probe adapted to a power supply interface of a smart panel is arranged on the seat body.

5. The automatic detection system of a smart panel according to claim 1, characterized in that: It also includes a detection console, which is provided with a display screen. The clamping mechanism, the line connection seat, the camera, and the displacement mechanism are all connected to the detection console. The display screen is used to display the type of the smart panel and the qualified or unqualified information of the detection.

6. The automatic detection system of a smart panel according to claim 5, characterized in that: It also includes a Bluetooth networking detection module and a Bluetooth network deletion detection module connected to the detection console; the detection console automatically searches for wireless signals and attempts to network with the control panel. If the self-organizing network pairing of the smart panel and the detection console is successful, the Bluetooth communication function of the smart panel is normal; If the smart panel and the detection console fail to complete the network pairing within the set time, it will be detected as an unqualified smart panel, and the clamping mechanism will push the unqualified smart panel out of the conveying mechanism; the detection console sends the network deletion information to the Bluetooth network deletion detection module, so that the smart panel is in an unnetworked state, and detects the re-networking capability.

7. The automatic detection system of a smart panel according to claim 6, characterized in that: It also includes a relay zero point calibration detection module connected to the detection console. After the smart panel and the detection console are in a state of successful networking and pairing, the detection console sends a signal to the smart panel via Bluetooth to make the relay in the smart panel close and open. The detection console collects the voltage point at the moment the relay is closed to determine whether the relay of the smart panel is calibrated successfully.