Device for detecting neglected loading of sealing element of clutch actuating mechanism

Abstract

The utility model discloses a device for detecting neglected loading of a sealing element of a clutch actuating mechanism, and the device comprises a supporting element which is provided with a control element; the mistake-proof detection assembly is obliquely arranged on the outer side of the supporting piece; the workpiece front and back detection component and the neglected loading detection component are arranged on the error-proofing detection component and are electrically connected with the control component; when the workpiece is arranged on the outer side of the mistake-proof detection assembly in a sleeving mode, the workpiece front and back detection piece and the neglected loading detection assembly detect the workpiece. The control piece and the mistake-proof detection assembly are both installed on the supporting piece, the workpiece front and back face detection piece and the neglected loading detection assembly are installed on the mistake-proof detection assembly and electrically connected with the control piece, and the control piece is matched with the workpiece front and back face detection piece and the neglected loading detection assembly to work. The automatic detection device can realize automatic detection of the sealing part on the piston of the clutch actuating mechanism, solves the problem that manual self-detection is not in place, and also improves the working efficiency.

Description

Technical Field

[0001] The utility model belongs to the technical field of clutch actuator missing installation detection, and in particular relates to a clutch actuator sealing component missing installation detection device. Background Art

[0002] Four sets of sealing parts need to be installed on the piston of the clutch actuator. The existing technology is manual assembly, and then self-inspection is performed by personnel to ensure that no sealing parts are missed. However, during the self-inspection process, due to the large number of self-inspections and the requirements for the self-inspection time, it is impossible to ensure that every part can be self-inspected in place. Therefore, some pistons still have the problem of missing sealing parts after self-inspection, resulting in product failure and requiring rework, which seriously affects normal production activities. Utility Model Content

[0003] The utility model provides a clutch actuator seal missing detection device, which is used to solve the technical defect in the prior art that it is impossible to ensure that each part can be fully self-checked through manual self-checking.

[0004] In order to achieve the purpose of the utility model, the utility model is implemented through the following technical solutions:

[0005] A clutch actuator seal missing detection device, comprising:

[0006] a support member on which a control member is disposed;

[0007] An error-proofing detection component is obliquely arranged on the outside of the support member;

[0008] The workpiece positive and negative detection component and the missing detection component are both arranged on the error-proofing detection component and are electrically connected to the control component;

[0009] Wherein, when the workpiece is sleeved on the outside of the error-proofing detection component, the workpiece front and back detection component and the missing assembly detection component detect the workpiece.

[0010] Furthermore, the error-proofing detection component is arranged in the middle of the outer side of the support member, and one end of the error-proofing detection component away from the support member is tilted upward, and is provided with a workpiece front and back detection component and a missing assembly detection component.

[0011] Furthermore, the error-proofing detection assembly includes a mounting base and a detection column, the mounting base and the detection column are integrally arranged, and the mounting base and the support are connected by bolts;

[0012] The workpiece front and back detection member is arranged on the side of the installation base, and the missing installation detection component is arranged on the detection column and is located below the workpiece front and back detection member.

[0013] Furthermore, a mounting groove is provided on the detection column, and the missing installation detection component is arranged in the mounting groove.

[0014] Furthermore, the missing installation detection component comprises a first missing installation sensor, a second missing installation sensor, a third missing installation sensor and a fourth missing installation sensor, and the first missing installation sensor, the second missing installation sensor, the third missing installation sensor and the fourth missing installation sensor are arranged in sequence and at intervals.

[0015] Furthermore, the first missing sensor, the second missing sensor, the third missing sensor and the fourth missing sensor are all photoelectric sensors.

[0016] Furthermore, the workpiece front and back detection members are arranged on the side of the mounting base close to the detection column.

[0017] Furthermore, the cross section of the detection column is annular.

[0018] Furthermore, the support member is a bracket.

[0019] Furthermore, the control element is a controller.

[0020] Compared with the prior art, the utility model has the following beneficial effects:

[0021] 1. Install the control part and the error-proofing detection component on the support part, and the workpiece positive and negative detection component and the missing detection component on the error-proofing detection component, and electrically connect them to the control part. The control part cooperates with the workpiece positive and negative detection component and the missing detection component to realize automatic detection of the sealing parts on the clutch actuator piston, which solves the problem of inadequate manual self-inspection and improves work efficiency. Secondly, the error-proofing detection component is tilted on the support part, and the clutch actuator piston only needs to be hung on the error-proofing detection component for detection, which simplifies the operation steps.

[0022] 2. The workpiece front and back detection components can quickly and accurately determine whether the front and back directions of the workpiece are correct, avoiding subsequent problems caused by incorrect installation direction of the workpiece. At the same time, the missing installation detection component can quickly identify whether there are any parts missing, further improving the detection efficiency.

[0023] 3. The mounting base and the detection column are integrated, making the entire error-proofing detection component easier to install, disassemble and maintain, and also enhancing the structural stability of the component and improving durability; the mounting base and the support are connected by bolts, which is not only firm and reliable, but also easy to adjust and replace; the workpiece front and back detection parts are set on the side of the mounting base, which can quickly detect whether the front and back directions of the workpiece are correct. At the same time, the missing detection component is located below the workpiece front and back detection parts, which can detect whether there are any missing parts when the workpiece passes through the detection column.

[0024] 4. By opening an installation groove on the detection column and directly embedding the missing detection component into it, the structure of the entire error-proofing detection component is more compact, which helps to reduce the occupied space and is not easy to loosen or shift. The reliability and accuracy of the detection component during long-term operation is ensured, and detection errors caused by unstable installation are reduced.

[0025] 5. Since the sensors are arranged in sequence at intervals, they can complement each other and reduce blind spots, ensuring that even if the workpiece is slightly offset at a certain position, it can be detected by at least one sensor, thereby greatly reducing the missed detection rate.

[0026] 6. The photoelectric sensor has extremely high detection accuracy and can accurately identify whether there are any parts missing on the workpiece.

[0027] 7. Since the workpiece front and back detection parts are close to the detection column, the workpiece front and back detection parts can be directly triggered when passing through the detection column without additional adjustment or movement.

[0028] 8. The annular cross-section design makes the detection column more stable in structure, able to withstand the pressure and impact from the workpiece, reduce deformation or damage caused by external forces, and thus ensure the stability and reliability of the detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 A top view of a clutch actuator seal missing detection device provided by the utility model;

[0031] Figure 2 A front view of a clutch actuator seal missing detection device provided by the utility model;

[0032] Figure 3 A side view of a clutch actuator seal missing detection device provided by the utility model;

[0033] Among them: 1. control part; 101. support part; 2. error-proofing detection component; 201. mounting base; 202. detection column; 3. workpiece front and back detection part; 4. missing installation detection component; 401. first missing installation sensor; 402. second missing installation sensor; 403. third missing installation sensor; 404. fourth missing installation sensor. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0035] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0037] In the description of the embodiments of the present utility model, it should be noted that if the terms "upper", "lower", "horizontal", "inner", etc. indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the invented product is usually placed when in use, it is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0038] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", which does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0039] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0040] The present embodiment is described in detail below with reference to the accompanying drawings.

[0041] This embodiment provides a clutch actuator seal missing detection device.

[0042] like Figure 1-Figure 3 As shown, a clutch actuator seal missing detection device comprises a support member 101, a control member 1 is provided on the top of the support member 101, an anti-error detection component 2 is provided on the outer side of the support member 101, and the anti-error detection component 2 is tiltedly arranged on the outer side of the support member 101. The tilted arrangement of the anti-error detection component 2 can ensure that the workpiece will not fall out after being hung on the anti-error detection component 2; a workpiece front and back detection member 3 and a missing detection component 4 are provided on the anti-error detection component 2, and the workpiece front and back detection member 3 and the missing detection component 4 are electrically connected to the control member 1; the control member 1 is started to start the workpiece front and back detection member 3 and the missing detection component 4, and when the workpiece (piston) is sleeved on the outer side of the anti-error detection component 2, the workpiece front and back detection member 3 and the missing detection component 4 detect the workpiece. By using the control part 1 to work in conjunction with the workpiece positive and negative detection part 3 and the missing detection component 4, the automatic detection of the sealing parts on the clutch actuator piston can be realized, which solves the problem of inadequate manual self-checking and improves the work efficiency; secondly, the error-proofing detection component 2 is tilted on the support 101, and the clutch actuator piston can be detected by simply hanging it on the error-proofing detection component 2, which simplifies the operation steps. This automated detection method is more accurate and reliable than manual detection, and can ensure that each clutch actuator piston meets the quality requirements. In this embodiment, the error-proofing detection component 2 is arranged in the middle of the outer side of the support 101, and the end of the error-proofing detection component 2 away from the support 101 is tilted upward, and a workpiece positive and negative detection part 3 and a missing detection component 4 are provided. The workpiece positive and negative detection part 3 can quickly and accurately determine whether the positive and negative directions of the workpiece are correct, avoiding subsequent problems caused by the wrong installation direction of the workpiece. At the same time, the missing detection component 4 can quickly identify whether there are parts missing, further improving the detection efficiency; the error-proofing detection component 2 is tilted upward to prevent the workpiece from falling off.

[0043] In this embodiment, the error-proofing detection component 2 includes a mounting base 201 and a detection column 202. The mounting base 201 and the detection column 202 are integrally arranged, so that the entire error-proofing detection component 2 is easier to install, disassemble and maintain, and the structural stability of the component is enhanced and the durability is improved; the mounting base 201 is connected to the support member 101 by bolts, which is not only firm and reliable, but also easy to adjust and replace; the workpiece positive and negative detection member 3 is arranged on the side of the mounting base 201, and the missing detection component 4 is arranged on the detection column 202 and is located below the workpiece positive and negative detection member 3. The workpiece positive and negative detection member 3 is arranged on the side of the mounting base 201, and can quickly detect whether the positive and negative directions of the workpiece are correct. At the same time, the missing detection component 4 is located below the workpiece positive and negative detection member 3, and can simultaneously detect whether there are parts missing when the workpiece passes through the detection column 202.

[0044] In this embodiment, a mounting groove is provided on the detection column 202, and the mounting groove is arranged along the length direction of the detection column 202. The missing detection component 4 is arranged in the mounting groove. By opening the mounting groove on the detection column 202 and directly embedding the missing detection component 4 therein, the structure of the entire error-proofing detection component 2 is made more compact, which helps to reduce the occupied space and is not easy to loosen or shift, thereby ensuring reliability and accuracy during long-term operation and reducing detection errors caused by unstable installation.

[0045] In this embodiment, the missing installation detection component 4 includes a first missing installation sensor 401, a second missing installation sensor 402, a third missing installation sensor 403 and a fourth missing installation sensor 404. The first missing installation sensor 401, the second missing installation sensor 402, the third missing installation sensor 403 and the fourth missing installation sensor 404 are arranged in sequence. Since the sensors are arranged in sequence, they can complement each other and reduce blind spots, which can ensure that even if the workpiece is slightly offset at a certain position, it can be detected by at least one sensor, thereby greatly reducing the missed detection rate. The first missing installation sensor 401, the second missing installation sensor 402, the third missing installation sensor 403 and the fourth missing installation sensor 404 are all photoelectric sensors, which have extremely high detection accuracy and can accurately identify whether there are parts missing on the workpiece.

[0046] In this embodiment, the workpiece front and back detection member 3 is arranged on the side of the mounting base 201 close to the detection column 202. The cross section of the detection column 202 is annular. The annular cross section design makes the detection column 202 more stable in structure, able to withstand the pressure and impact force from the workpiece, and reduce deformation or damage caused by external forces, thereby ensuring the stability and reliability of the detection. Since the workpiece front and back detection member 3 is close to the detection column 202, the workpiece can directly trigger the workpiece front and back detection member 3 when passing through the detection column 202 without additional adjustment or movement.

[0047] In this embodiment, the support member 101 is a bracket, and the control member 1 is a controller. The controller is preferably a PLC controller, which is a prior art product. The PLC controller can be purchased on the market. The PLC controller usually has an intuitive user interface and a friendly operating experience, allowing operators to easily monitor equipment, set parameters and diagnose faults. At the same time, the modular design of the PLC controller makes maintenance more convenient, and faults can be quickly replaced or repaired, reducing maintenance costs and downtime.

[0048] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A clutch actuator seal missing detection device, characterized in that: include: A support member (101) on which a control member (1) is provided; An error-proofing detection component (2) is obliquely arranged on the outside of the support member (101); The workpiece front and back detection component (3) and the missing detection component (4) are both arranged on the error-proofing detection component (2) and are electrically connected to the control component (1); When the workpiece is sleeved on the outside of the error-proofing detection component (2), the workpiece front and back detection component (3) and the missing assembly detection component (4) detect the workpiece.

2. The detection device according to claim 1, characterized in that: The error-proofing detection component (2) is arranged at the middle part of the outer side of the support member (101), one end of the error-proofing detection component (2) away from the support member (101) is tilted upward, and is provided with a workpiece front and back detection component (3) and a missing assembly detection component (4).

3. The detection device according to claim 2, characterized in that: The error-proofing detection component (2) comprises a mounting base (201) and a detection column (202), wherein the mounting base (201) and the detection column (202) are integrally arranged, and the mounting base (201) and the support member (101) are connected via bolts; The workpiece front and back detection member (3) is arranged on the side of the installation base (201), and the missing installation detection component (4) is arranged on the detection column (202) and is located below the workpiece front and back detection member (3).

4. The detection device according to claim 3, characterized in that: The detection column (202) is provided with a mounting groove, and the missing installation detection component (4) is arranged in the mounting groove.

5. The detection device according to claim 3 or 4, characterized in that: The missing installation detection component (4) comprises a first missing installation sensor (401), a second missing installation sensor (402), a third missing installation sensor (403) and a fourth missing installation sensor (404), wherein the first missing installation sensor (401), the second missing installation sensor (402), the third missing installation sensor (403) and the fourth missing installation sensor (404) are arranged in sequence and spaced apart.

6. The detection device according to claim 5, characterized in that: The first missing installation sensor (401), the second missing installation sensor (402), the third missing installation sensor (403) and the fourth missing installation sensor (404) are all photoelectric sensors.

7. The detection device according to claim 3, characterized in that: The workpiece front and back detection member (3) is arranged on a side surface of the mounting base (201) close to the detection column (202).

8. The detection device according to claim 3, characterized in that: The cross section of the detection column (202) is annular.

9. The detection device according to claim 1, characterized in that: The support member (101) is a bracket.

10. The detection device according to claim 1, characterized in that: The control component (1) is a controller.

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