Tensile high-temperature-resistant flat oil-submerged pump cable
By adopting a multi-layer structure in the submersible oil pump cable, including copper core conductor, insulating layer, sheath layer, metal shielding layer and waterproof layer, replacing inert gas protection, the problem of increasing cost and difficulty of inert gas is solved, and the cable is realized High temperature resistance, electromagnetic shielding and mechanical stability, adapt to the needs of narrow spaces.
Patent Information
- Application Number
- CN202323431472.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-15
AI Technical Summary
The existing tensile-resistant and high-temperature resistant flat submersible oil pump cables increase service life by filling the protective sleeve with inert halogen gas, but increase manufacturing and maintenance costs and difficulty, which is not conducive to the use of space in narrow spaces.
The structure adopts copper-core conductor, cross-linked polyethylene insulating layer, polyurethane sheathing layer, copper foil or aluminum foil metal shielding layer, silicone fill layer and polyethylene or polyvinyl chloride waterproof layer to provide electromagnetic shielding, mechanical strength and waterproof performance. Replace inert gas protection.
Effectively protect the cable structure from external corrosion, provide good electromagnetic shielding and waterproofing, increase mechanical strength and stability, reduce manufacturing and maintenance costs, and adapt to the use needs of narrow spaces.
Smart Images

Figure CN222281608U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of submersible pump cables and relates to a submersible pump cable design and processing technology, in particular to a tensile and high temperature resistant flat submersible pump cable. Background Art
[0002] Submersible pump cables are mainly used in submersible pump systems to transmit electrical energy and control signals. Limited by the narrow space of oil well casing, submersible pump power cables are usually flat.
[0003] The patent with authorization announcement number: CN 213424617 U discloses a tensile and high-temperature resistant flat submersible pump cable, including a vertical rod, a regulating valve and a connecting frame. A through hole is provided on the surface of the left end opening direction of the protective cover, and the through hole is fixedly connected to the opening side of the airbag. A through hole is provided on the surface of the right end opening direction of the protective cover. The internal circuit of the guide rod is fixedly connected to one end of the connecting guide plate, and the guide plate is placed in the protective cover. The other end of the guide plate is fixedly connected to the copper core, and the outer wall of the copper core is in conflict with the inner wall of the cover.
[0004] The above scheme increases the service life of the cable by filling the protective cover with inert halogen gas. Filling the inert gas requires additional equipment and processes, and the cost of the inert gas itself is also high, so it will increase the cost of cable manufacturing and maintenance, and also increase the difficulty of cable maintenance. In addition, the flat design is generally adopted due to the small space of the oil well. The above scheme installs a regulating valve and an air bag on the inert gas protective cover, which is not conducive to space utilization. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a tensile-resistant and high-temperature-resistant flat submersible pump cable, which solves the problem of increasing the manufacturing cost and maintenance difficulty of the cable by filling the cable protective sheath with inert halogen gas to increase the service life of the cable in the prior art.
[0006] To achieve the above-mentioned purpose, according to an embodiment of the first aspect of the utility model, a tensile-resistant and high-temperature-resistant flat submersible pump cable is proposed, comprising a copper core conductor, an insulating layer, a sheath layer, a metal shielding layer, a waterproof layer, and a filling layer; the copper core conductor is composed of a plurality of strands of finely twisted high-purity copper wires, an insulating layer is fixedly connected to the outside of the copper core conductor, a sheath layer is wound around the outside of the insulating layer, a metal shielding layer is arranged on the outside of the sheath layer, a filling layer is filled between the sheath layer and the metal shielding layer, and a waterproof layer is fixedly installed on the outside of the metal shielding layer.
[0007] As a further solution of the utility model, the insulating layer is made of cross-linked polyethylene, namely XLPE, and the insulating layer is wrapped and covered along the outer side surface of the copper core conductor.
[0008] As a further solution of the utility model, the sheath layer is made of polyurethane, namely PU.
[0009] As a further solution of the present invention, the metal shielding layer is made of copper foil or aluminum foil.
[0010] As a further solution of the present invention, the filling layer is made of silica gel.
[0011] As a further solution of the utility model, the waterproof layer is made of polyethylene (PE) or polyvinyl chloride (PVC).
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] By arranging an insulating layer, a sheath layer, a metal shielding layer, a waterproof layer and a filling layer on the outside of the conductor, the internal structure of the cable can be effectively protected from erosion by the external environment; a good electromagnetic shielding effect can be provided to prevent external electromagnetic interference from interfering with the internal signal of the cable; the mechanical strength and stability of the cable can be increased; and the infiltration of external moisture can be effectively blocked to protect the internal structure and signal transmission of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] In the figure: 1. Copper core conductor; 2. Insulation layer; 3. Sheath layer; 4. Metal shielding layer; 5. Waterproof layer; 6. Filling layer. DETAILED DESCRIPTION
[0016] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] like Figure 1A tensile and high temperature resistant flat submersible pump cable comprises a copper core conductor 1, an insulating layer 2, a sheath layer 3, a metal shielding layer 4, a waterproof layer 5 and a filling layer 6; the copper core conductor 1 is composed of a plurality of finely twisted high purity copper wires, the finely twisted copper wires have greater flexibility and bendability, and can improve the conductive performance of the conductor, and can adapt to a variety of installation and use environments, an insulating layer 2 is fixedly connected to the outside of the copper core conductor 1, the insulating layer 2 is provided for the purpose of electrically insulating the conductor to prevent current leakage and cable short circuit, the insulating layer 2 is wrapped and covered along the outer side of the copper core conductor 1, a sheath layer 3 is wound on the outside of the insulating layer 2, a metal shielding layer 4 is provided on the outside of the sheath layer 3, a filling layer 6 is filled between the sheath layer 3 and the metal shielding layer 4, and a waterproof layer 5 is fixedly installed on the outside of the metal shielding layer 4;
[0018] The insulating layer 2 is made of cross-linked polyethylene, namely XLPE. XLPE has excellent electrical insulation performance, high temperature resistance and chemical corrosion resistance, and is suitable for submersible pump systems that withstand high temperatures and harsh environments.
[0019] The sheath layer 3 is made of polyurethane, namely PU, which has good wear resistance, oil corrosion resistance and high temperature resistance, and can effectively protect the internal structure of the cable from erosion by the external environment.
[0020] The metal shielding layer 4 is made of copper foil or aluminum foil, has good electrical conductivity, and can provide a good electromagnetic shielding effect to prevent external electromagnetic interference from interfering with the internal signal of the cable.
[0021] The filling layer 6 is made of silica gel, which has good mechanical support performance and anti-vibration effect, and can increase the mechanical strength and stability of the cable.
[0022] The waterproof layer 5 is made of polyethylene (PE) or polyvinyl chloride (PVC). Polyethylene and polyvinyl chloride have good waterproof properties, can effectively block the penetration of external moisture, and protect the internal structure of the cable and signal transmission.
[0023] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.
Claims
1. A tensile and high temperature resistant flat submersible pump cable, characterized in that: The invention comprises a copper core conductor (1), an insulating layer (2), a sheath layer (3), a metal shielding layer (4), a waterproof layer (5) and a filling layer (6); the copper core conductor (1) is composed of a plurality of strands of finely twisted high-purity copper wires; the outer side of the copper core conductor (1) is fixedly connected with an insulating layer (2); the outer side of the insulating layer (2) is wound with a sheath layer (3); the outer side of the sheath layer (3) is provided with a metal shielding layer (4); a filling layer (6) is filled between the sheath layer (3) and the metal shielding layer (4); and the outer side of the metal shielding layer (4) is fixedly installed with a waterproof layer (5).
2. A tensile and high temperature resistant flat submersible pump cable according to claim 1, characterized in that: The insulating layer (2) is made of cross-linked polyethylene (XLPE), and the insulating layer (2) is wrapped and covered along the outer side surface of the copper core conductor (1).
3. The tensile and high temperature resistant flat submersible pump cable according to claim 1, characterized in that: The sheath layer (3) is made of polyurethane, namely PU.
4. The tensile and high temperature resistant flat submersible pump cable according to claim 1, characterized in that: The metal shielding layer (4) is made of copper foil or aluminum foil.
5. The tensile and high temperature resistant flat submersible pump cable according to claim 1, characterized in that: The filling layer (6) is made of silica gel.
6. The tensile and high temperature resistant flat submersible pump cable according to claim 1, characterized in that: The waterproof layer (5) is made of polyethylene (PE) or polyvinyl chloride (PVC).