Dispensing-free three-phase relay
The glue-free three-phase relay design addresses low efficiency and quality issues in manual glue dispensing by using chamfers, blocks, and buckles for precise assembly, enhancing production efficiency and product quality.
Patent Information
- Application Number
- CN202420614833.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Manual dispensing of glue in relay production results in low production efficiency, high labor costs, and poor product quality due to a low pass rate.
A glue-free three-phase relay design featuring a base and cover assembly that eliminates the need for glue dispensing, utilizing chamfers, blocks, and buckles for precise alignment and assembly of coil, magnetic steel, and electrical connection assemblies.
Enhances production efficiency and product quality by ensuring accurate assembly without glue, improving the combination effect and eliminating the need for manual glue application steps.
Smart Images

Figure CN222281876U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of relays, in particular to a three-phase relay free of glue dispensing. Background Art
[0002] With the continuous development of society and the continuous advancement of science and technology, mechanized and automated production has gradually become a development trend. In the production process of relays, manual dispensing is generally used. The manual dispensing method not only has low production efficiency and high labor costs, but also has a low pass rate for products processed by dispensing, thus affecting the quality of the product. Utility Model Content
[0003] In view of this, the utility model provides a dispensing-free three-phase relay to solve the above technical problems.
[0004] A glue-free three-phase relay comprises a shell, a coil assembly arranged in the shell, a magnetic steel assembly arranged on one side of the coil assembly, and three electrical connection assemblies arranged in the shell and located on both sides of the coil assembly. The shell comprises a base and a cover plate buckled on the base. The base comprises a coil part for setting the coil assembly, a magnetic steel part arranged on one side of the coil part for setting the magnetic steel assembly, and electrical connection parts arranged on both sides of the coil part for setting the electrical connection assemblies. The magnetic steel part penetrates the coil part and the electrical connection part. A plurality of card blocks are arranged at intervals near the opening on the outside of the base. The cover plate comprises a cover plate body, a plurality of compatible jacks arranged in an array on the cover plate body and located on the electrical connection part, and a plurality of buckles arranged around the cover plate body. The cover plate body is buckled with the card blocks through the buckles.
[0005] Furthermore, chamfers are provided at the openings of the coil portion, the magnetic steel portion and the electrical connection portion.
[0006] Furthermore, each of the electrical connection portions and the side end surface of the base is provided with an opening, and inclined surfaces are provided on both sides of the opening.
[0007] Furthermore, the block is inclined toward the opening of the base.
[0008] Furthermore, the position and quantity of the buckles correspond to the clamping blocks.
[0009] Furthermore, a avoidance groove is provided at a position of the cover plate body corresponding to the buckle, and inclined surfaces are provided on both sides of the opening of the avoidance groove.
[0010] Furthermore, the coil assembly includes a coil frame and an electromagnetic coil arranged on the coil frame.
[0011] Furthermore, the magnetic steel assembly includes a permanent magnet rotatably arranged on one side of the coil assembly, and a paddle connected to the permanent magnet.
[0012] Furthermore, each of the electrical connection components includes two static springs, a dynamic spring arranged on one side of the static spring, and two contacts respectively arranged on the static spring and the dynamic spring, and one end of the static spring extends from the opening to the outside.
[0013] Compared with the prior art, the utility model provides a three-phase relay without glue dispensing by setting the base and the cover. The base includes a coil part for setting the coil assembly, a magnetic steel part for setting the magnetic steel assembly on one side of the coil part, and an electrical connection part for setting the electrical connection assembly on both sides of the coil part. The coil assembly, the magnetic steel assembly and the electrical connection assembly are free of glue dispensing steps during assembly, and the block and the buckle are matched, so the combination effect is good, and the glue dispensing step when the base and the cover are combined is eliminated. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model provides a structural schematic diagram of a dispensing-free three-phase relay.
[0015] Figure 2 for Figure 1 A schematic diagram of the combined structure of a dispensing-free three-phase relay.
[0016] Figure 3 for Figure 1 A schematic diagram of the base structure of a three-phase relay without dispensing glue.
[0017] Figure 4 for Figure 1 A schematic diagram of a cover structure of a glue-free three-phase relay. DETAILED DESCRIPTION
[0018] The following is a further detailed description of the specific embodiments of the present invention. It should be understood that the description of the embodiments of the present invention herein is not intended to limit the protection scope of the present invention.
[0019] like Figures 1 to 4As shown, it is a schematic diagram of the structure of a glue-free three-phase relay provided by the utility model. The glue-free three-phase relay includes a housing 10, a coil assembly 20 arranged in the housing 10, a magnetic steel assembly 30 arranged on one side of the coil assembly 20, and three electrical connection assemblies 40 arranged in the housing 10 on both sides of the coil assembly 20. It can be imagined that the glue-free three-phase relay also includes some other functional structures, such as wiring terminals, slots, etc., which are well known to those skilled in the art and will not be repeated here.
[0020] The housing 10 includes a base 11 and a cover 12 buckled on the base 11 .
[0021] The base 11 includes a coil portion 111 for setting the coil assembly 20, a magnetic steel portion 112 arranged on one side of the coil portion 111 for setting the magnetic steel assembly 30, and electrical connection portions 113 arranged on both sides of the coil portion 111 for setting the electrical connection assembly 40.
[0022] The openings of the coil portion 111, the magnetic steel portion 112 and the electrical connection portion 113 are all provided with chamfers to play a guiding role, so as to facilitate the assembly of the coil assembly 20, the magnetic steel assembly 30 and the electrical connection assembly 40. The magnetic steel portion 112 penetrates the coil portion 111 and the electrical connection portion 113, so as to connect the coil assembly 20 and the electrical connection assembly 40 through the magnetic steel assembly 30. Each of the electrical connection portions 113 and the side end surface of the base 11 is provided with an opening 114, and inclined surfaces are provided on both sides of the opening 114 to facilitate the assembly of the electrical connection assembly 40.
[0023] A plurality of blocks 115 are arranged at intervals near the opening of the base 11. The surroundings of the blocks 115 are sunken. The blocks 115 are inclined toward the opening of the base 11 to play a guiding role, so that the base 11 and the cover 12 are buckled together.
[0024] The cover plate 12 includes a cover plate body 121 , a plurality of compatible sockets 122 arranged on the cover plate body 121 at the electrical connection portion 113 , and a plurality of buckles 123 arranged around the cover plate body 121 .
[0025] The position and number of the buckles 123 correspond to the block 115. The cover body 121 is buckled with the block 115 through the buckles 123, thereby completing the assembly of the housing 10. The compatible socket 122 can be connected to the electrical connection portion 113 through a cable.
[0026] A relief groove 124 is disposed at a position of the cover body 121 corresponding to the buckle 114 . Both sides of the opening of the relief groove 124 are provided with inclined surfaces. The relief groove 124 cooperates with the opening 114 to fix the electrical connection component 40 .
[0027] The coil assembly 20 includes a coil frame 21 and an electromagnetic coil 22 disposed on the coil frame 21. When the electromagnetic coil 22 is energized, a magnetic field is generated to drive the magnetic steel assembly 30. The coil assembly 20 is prior art and will not be described in detail herein.
[0028] The magnetic steel assembly 30 includes a permanent magnet 31 rotatably arranged on one side of the coil assembly 20, and a paddle 32 connected to the permanent magnet 31. The paddle 32 is slidably arranged in the magnetic steel portion 112. Both ends of the paddle 32 are connected to the electrical connection assembly 40. Thus, the paddle 32 is driven to slide by the rotation of the permanent magnet 31 to adjust the switch state of the electrical connection assembly 40. The permanent magnet 31 is a prior art and will not be described in detail here.
[0029] Each of the electrical connection components 40 includes two static springs 41, a dynamic spring 42 disposed on one side of the static spring 41, and two contacts 43 disposed on the static spring 41 and the dynamic spring 42. One end of the static spring 41 extends from the opening 114 to the outside. One end of the dynamic spring 42 abuts against the paddle 32.
[0030] When in use, the coil assembly 20 is energized to generate a magnetic field, driving the permanent magnet 31 to rotate, thereby driving the paddle 32 to slide. When the paddle 32 slides, the movable spring 42 abutting against the paddle 32 is deformed, causing the two contacts 43 to abut or separate.
[0031] Compared with the prior art, the utility model provides a three-phase relay without glue dispensing by setting the base 11 and the cover 12. The base 11 includes a coil part 111 for setting the coil assembly 20, a magnetic steel part 112 arranged on one side of the coil part 111 for setting the magnetic steel assembly 30, and an electrical connection part 113 arranged on both sides of the coil part 111 for setting the electrical connection assembly 40. The coil assembly 20, the magnetic steel assembly 30 and the electrical connection assembly 40 are exempted from the glue dispensing step when assembling, and the block 115 cooperates with the buckle 123, so that the combination effect is good, and the glue dispensing step when the base 11 and the cover 12 are combined is eliminated.
[0032] The above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modification, equivalent substitution or improvement within the spirit of the present invention are included in the scope of the claims of the present invention.
Claims
1. A three-phase relay without dispensing glue, characterized by: The dispensing-free three-phase relay includes a shell, a coil assembly arranged in the shell, a magnetic steel assembly arranged on one side of the coil assembly, and three electrical connection assemblies arranged in the shell and located on both sides of the coil assembly. The shell includes a base and a cover plate snapped onto the base. The base includes a coil part for setting the coil assembly, a magnetic steel part arranged on one side of the coil part for setting the magnetic steel assembly, and electrical connection parts arranged on both sides of the coil part for setting the electrical connection assembly. The magnetic steel part runs through the coil part and the electrical connection part. A plurality of card blocks are arranged at intervals on the outside of the base near the opening. The cover plate includes a cover plate body, a plurality of compatible jacks arranged on the cover plate body at the electrical connection part, and a plurality of buckles arranged around the cover plate body, and the cover plate body is buckled with the card blocks through the buckles.
2. The glue-free three-phase relay according to claim 1, characterized in that: The openings of the coil part, the magnetic steel part and the electrical connection part are all provided with chamfers.
3. The glue-free three-phase relay according to claim 1, characterized in that: Each of the electrical connection parts and the side end surface of the base is provided with an opening, and inclined surfaces are provided on both sides of the opening.
4. The glue-free three-phase relay according to claim 1, characterized in that: The block is inclined toward the opening of the base.
5. The glue-free three-phase relay according to claim 1, characterized in that: The position and quantity of the buckles correspond to the clamping blocks.
6. The glue-free three-phase relay according to claim 1, characterized in that: A avoidance groove is arranged at a position of the cover plate body corresponding to the buckle, and inclined surfaces are arranged on both sides of the opening of the avoidance groove.
7. The glue-free three-phase relay according to claim 1, characterized in that: The coil assembly includes a coil frame and an electromagnetic coil arranged on the coil frame.
8. The glue-free three-phase relay according to claim 1, characterized in that: The magnetic steel component includes a permanent magnet rotatably arranged on one side of the coil component, and a paddle connected to the permanent magnet.
9. The glue-free three-phase relay according to claim 1, characterized in that: Each of the electrical connection components includes two static springs, a dynamic spring arranged on one side of the static spring, and two contacts respectively arranged on the static spring and the dynamic spring. One end of the static spring extends from the opening to the outside.
Citation Information
Cited By
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