Paint-dipping-free motor stator winding structure
By designing the stator winding structure of the paint-free motor, using the design of the flow hole and the liquid-adding cavity, the problem of troubles in the paint-drawing process is solved, effective immersion of the paint-drawing liquid and stator heat dissipation are achieved, and operation is simplified and traditional Complexity of the paint dip process.
Patent Information
- Application Number
- CN202420573110.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The paint-dip process of low-power and low-voltage motors on the existing market is troublesome to operate and is inconvenient for subsequent maintenance, and there is a lack of a simple stator winding structure for paint-free motors.
A non-immersion paint motor stator winding structure including stator, winding, diversion insertion plate, lower diversion plate and partition plate was designed. Through the design of the diversion hole and liquid addition chamber, the slow immersion and excess of the immersion paint liquid are achieved. The curing of the liquid avoids inflow and infiltration of the paint immersion liquid and simplifies operation.
It realizes effective wetting of paint immersion liquid and stator heat dissipation, avoids the complex operation of traditional paint immersion technology, reduces dependence on paint immersion equipment, and is simple and efficient in operation.
Smart Images
Figure CN222282895U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of paint-free motors, and particularly relates to a stator winding structure of a paint-free motor. Background Art
[0002] Unpainted motors refer to motors whose iron cores and coils are not painted during the production process. Painted motors, on the other hand, are motors whose iron cores and coils are dipped in paint to form a protective layer. The low-power, low-voltage 120-240V motors currently manufactured on the market are composed of a stator assembly and a rotor assembly. Currently, the stator assembly is coated with insulating paint to prevent the insulating slot wedges and slot paper from falling off and the coil winding from loosening. However, the current paint process on the market requires paint dipping in a designated paint tank, which is cumbersome to operate and inconvenient for subsequent maintenance.
[0003] Therefore, in order to solve the deficiencies in the prior art, a simple structure of a paint-free motor stator winding structure needs to be designed. Utility Model Content
[0004] The utility model provides a stator winding structure of a paint-free motor to solve the problems of the prior art.
[0005] The purpose of the utility model can be achieved through the following technical solutions: a paint-free motor stator winding structure comprises: a stator, a winding, a guide plug, a lower guide plate one, a lower guide plate two and a partition, the winding ring is arranged in the inner cavity of the stator, the inner side of the inner cavity is ringed with a heat dissipation port, the guide plug comprises an upper guide plate and a vertical plug, the vertical plug is arranged in a ring at intervals and distributed on the inner side of the guide plate, the vertical plug is arranged opposite to the heat dissipation port, the upper guide plate, the lower guide plate one and the lower guide plate two are all provided with a plurality of groups of guide holes, the guide holes of the upper guide plate are arranged opposite to the winding gap, the upper guide plate is located at the upper end of the winding, the lower guide plate one and the lower guide plate two are sequentially arranged downward at the lower end of the winding, an annular block is arranged in the middle of the upper guide plate, the annular block and the inner cavity form a liquid adding cavity, the partition is arranged at the lower end of the lower guide plate two, and the partition, the lower guide plate two and the inner cavity form a storage cavity.
[0006] As a further improvement, the cross-sectional width of the guide holes of the upper guide plate is increased downward.
[0007] As a further improvement, an inner ring of the lower guide plate is provided with a socket for the vertical plug-in plate to be plugged in.
[0008] As a further improvement, an outer cover is provided at the top of the stator, and screws threadedly connected to the annular block are provided on the outer cover.
[0009] Compared with the prior art, the stator winding structure of the paint-free motor of the utility model has the following beneficial effects:
[0010] The vertical plug plate is directly opposite to the heat dissipation port and closes the heat dissipation port to ensure that the paint dipping liquid does not flow out inward. At the same time, the guide holes in the lower guide plate 1 and the lower guide plate 2 are alternately arranged to prevent the paint dipping liquid from seeping down. The paint dipping liquid is added into the liquid adding chamber, and the paint dipping liquid slowly flows downward into each gap of the winding through the small guide holes on the upper guide plate to infiltrate the winding. After infiltration for a specified time, the guide plug plate is rotated to drive the lower guide plate 1 below, so that the guide holes of the lower guide plate 1 and the lower guide plate 2 are connected. At the same time, the heat dissipation port is opened to ensure the heat dissipation of the subsequent stator operation, so that the excess liquid enters the storage chamber, and finally the excess liquid is solidified in the storage chamber without secondary treatment. The operation is simple and efficient, and part of the stator can replace the traditional dipping process without the need for dipping equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the structure of the utility model
[0012] Figure 2 This is a structural diagram of the explosion diagram of the utility model
[0013] Figure 3 This is a structural diagram of the local structure of the utility model
[0014] In the figure, 1-stator, 11-inner cavity, 12-heat dissipation port, 2-winding, 3-guide plate, 31-upper guide plate, 32-vertical plate, 33-annular block, 4-lower guide plate one, 41-socket, 5-lower guide plate two, 6-partition, 7-guide hole, 81-liquid adding chamber, 82-storage chamber, 9-outer cover, 91-screw. DETAILED DESCRIPTION
[0015] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0016] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0017] Below is a combination of the embodiments and the attached Figures 1 to 3 , the technical solution of the utility model is further elaborated.
[0018] Example 1
[0019] A paint-free motor stator winding structure, comprising: a stator 1, a winding 2, a guide plate 3, a lower guide plate 1 4, a lower guide plate 2 5 and a partition 6, wherein the winding 2 is arranged in an inner cavity 11 of the stator 1, and a heat dissipation port 12 is arranged in an inner ring of the inner cavity 11, and the guide plate 3 comprises an upper guide plate 31 and a vertical plate 32, wherein the vertical plate 32 is arranged in an interval ring and distributed on the inner side of the guide plate 31, and the vertical plate 32 is arranged directly opposite to the heat dissipation port 12, and the upper guide plate 31, the lower guide plate 1 4 and the partition 6 are arranged in an inner ring of the inner cavity 11, and the heat dissipation port 12 is ... The lower guide plate 2 5 is provided with a plurality of groups of guide holes 7, the guide holes 7 of the upper guide plate 31 are arranged opposite to the gap of the winding 2, the upper guide plate 31 is located at the upper end of the winding 2, the lower guide plate 1 4 and the lower guide plate 2 5 are arranged downwardly at the lower end of the winding 2 in sequence, an annular block 33 is provided in the middle of the upper guide plate 31, the annular block 33 and the inner cavity 11 form a liquid adding cavity 81, the partition 6 is arranged at the lower end of the lower guide plate 2 5, and the partition 6, the lower guide plate 2 5 and the inner cavity 11 form a storage cavity 82.
[0020] like Figure 1 to Figure 3 As shown, the use principle of the utility model is as follows: the guide plug 3, the lower guide plate 1 4, the lower guide plate 2 5 and the partition 6 are installed in the stator 1, so that the vertical plug 32 is directly opposite to the heat dissipation port 12 and closes the heat dissipation port to ensure that the paint liquid does not flow out inward, and at the same time, the guide holes 7 in the lower guide plate 1 4 and the lower guide plate 2 5 are alternately arranged to prevent the paint liquid from seeping down; the paint liquid is added into the liquid adding chamber 81, and the paint liquid slowly penetrates into each gap of the winding 2 through the fine guide holes 7 on the upper guide plate 31 to infiltrate the winding 2. After the specified infiltration time, the guide plug 3 is rotated to drive the lower guide plate 1 4 below, so that the lower guide plate 1 4 is connected with the guide hole 7 of the lower guide plate 2 5, and the heat dissipation port 12 is opened at the same time to ensure the heat dissipation of the subsequent stator operation, so that the excess liquid enters the storage chamber 82, and finally the excess liquid is solidified in the storage chamber 82, without the need for secondary treatment, the operation is simple and efficient, and part of the stator can replace the traditional paint dipping process without the need for paint dipping equipment.
[0021] As a further preferred embodiment, the cross-sectional width of the guide hole 7 of the upper guide plate 31 is increased downward. The small width of the upper end of the guide hole 7 can ensure that the paint dipping liquid added to the liquid adding chamber 81 has a slow infiltration speed, while the large width of the lower end of the guide hole 7 matches the winding gap, thereby increasing the wetting area of the winding coil.
[0022] As a further preferred embodiment, the inner side ring of the lower guide plate 4 is provided with a socket 41 for the vertical plug plate 32 to be plugged in, which is convenient for installation and positioning, and the guide plug plate 3 can be rotated to drive the lower guide plate 4 below to rotate.
[0023] As a further preferred embodiment, an outer cover 9 is provided at the top of the stator 1, and a screw 91 threadedly connected to the annular block 33 is provided on the outer cover 9. When the paint dipping is completed, the position of the guide plate 3 can be locked to ensure that the heat dissipation port 12 is not blocked by the annular block 33.
[0024] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. A paint-free motor stator winding structure, characterized in that: include: A stator, a winding, a guide plate, a lower guide plate 1, a lower guide plate 2 and a partition, wherein the winding is arranged in an inner cavity of the stator, and a heat dissipation port is arranged in an inner ring of the inner cavity. The guide plate comprises an upper guide plate and a vertical plate, and the vertical plates are arranged in an annular manner and distributed on the inner side of the guide plate at intervals, and the vertical plate is arranged opposite to the heat dissipation port. The upper guide plate, the lower guide plate 1 and the lower guide plate 2 are all provided with a plurality of groups of guide holes, and the guide holes of the upper guide plate are arranged opposite to the winding gap. The upper guide plate is located at the upper end of the winding, and the lower guide plate 1 and the lower guide plate 2 are arranged downwardly at the lower end of the winding in sequence. An annular block is arranged in the middle of the upper guide plate, and the annular block and the inner cavity form a liquid adding cavity. The partition is arranged at the lower end of the lower guide plate 2, and the partition, the lower guide plate 2 and the inner cavity form a storage cavity.
2. The stator winding structure of a paint-free motor according to claim 1, characterized in that: The cross-sectional width of the guide holes of the upper guide plate is increased downward.
3. The stator winding structure of a paint-free motor according to claim 1, characterized in that: An inner ring of the lower guide plate is provided with a socket for the vertical plug-in plate to be plugged in.
4. The stator winding structure of a paint-free motor according to claim 1, characterized in that: An outer cover is arranged at the top end of the stator, and screws which are threadedly connected with the annular block are arranged on the outer cover.