Ceramic production device with dust removal structure

Abstract

The ceramic production device with the dust removal structure comprises a kiln body, a smoke outlet is formed in one side of the kiln body, a functional block is fixedly connected to the outer side of the smoke outlet and located on one side of the kiln body, a three-way opening is formed in the functional block, the input end of the three-way opening is communicated with the smoke outlet, and the output end of the three-way opening is communicated with the dust removal structure. A through groove is formed in one side of the functional block and communicates with the three-way opening, a filter plate is arranged in the through groove, a vibration assembly is arranged in the through groove and used for driving the filter plate to vibrate, and the top output end of the three-way opening extends to the outer side of the functional block and is fixedly connected with a chimney. The vibration assembly drives the filter plate to vibrate, smoke dust attached to the bottom of the filter plate is further shaken off through vibration, the smoke dust filtering and removing efficiency of an activated carbon net surface in the filter plate is further improved, meanwhile, the cleaning frequency of the filter plate can be reduced, and the service life of the filter plate is prolonged; and the stability and reliability of equipment are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production, in particular to a ceramic production device with a dust removal structure. Background Art

[0002] Ceramic production refers to a series of production activities that use ceramic raw materials for molding, firing, decoration and other processes to ultimately produce ceramic products. In the ceramic production process, dust removal devices play a vital role. Dust removal devices can effectively reduce dust and exhaust emissions generated during the production process, protect the environment and employee health. Therefore, in ceramic production, the use of dust removal devices is indispensable and an important measure for enterprises to fulfill their social responsibilities.

[0003] Existing ceramics are prone to produce large volumes of smoke during the firing process. After these smoke dusts come into contact with the filter mesh surface through the smoke exhaust pipe, they are easily attached to the filter mesh surface, which greatly affects the filter's ability to filter smoke and easily causes smoke dust accumulation, which is not conducive to improving air quality. At the same time, a large amount of smoke dust accumulation can easily lead to chimney blockage, affecting the smoke exhaust effect and even causing a fire. Utility Model Content

[0004] The purpose of the utility model is to provide a ceramic production device with a dust removal structure to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic production device with a dust removal structure, comprising a kiln body, a smoke exhaust port is provided on one side of the kiln body, a functional block is fixedly connected to the outside of the smoke exhaust port and located on one side of the kiln body, a three-way opening is provided inside the functional block, the input end of the three-way opening is communicated with the smoke exhaust port, a through slot is provided on one side of the functional block, the through slot is communicated with the three-way opening, a filter plate is arranged inside the through slot, a vibration component is arranged inside the through slot, the vibration component is used to drive the filter plate to vibrate, the top output end of the three-way opening extends to the outside of the functional block and is fixedly connected to a chimney, a bottom bracket is slidably connected between the inner walls of the bottom output end of the three-way opening, a displacement component is arranged on the outside of the functional block, and the displacement structure is used to drive the bottom bracket to move.

[0006] As a further preferred embodiment of the present technical solution, the vibration assembly includes two connecting plates, both of which are fixedly connected to the bottom of the inner wall of the through groove, a fixing frame is slidably connected between the inner walls of the through groove, the inner wall of the fixing frame is slidably connected to the outer side of the filter plate, two springs are respectively fixedly connected between the fixing frame and the two connecting plates, two impact plates are fixedly connected to the top of the fixing frame, a rotating rod is rotatably connected between the inner walls of the through groove, two cams are fixedly connected to the outer side of the rotating rod, and the convex end of the cam is in contact with the outer side of the impact plate.

[0007] As a further preferred embodiment of the present technical solution, the displacement assembly includes a mounting plate and a fixing plate, and the mounting plate and the fixing plate are respectively fixedly connected to two sides of the functional block, the bottom of the mounting plate is rotatably connected to a threaded rod, the bottom of the fixing plate is fixedly connected to a guide rod, the other ends of the threaded rod and the guide rod are fixedly connected to a limiting plate, the outer side of the threaded rod is threadedly connected to the bottom bracket, and the outer side of the guide rod is slidably connected to the bottom bracket.

[0008] As a further preferred embodiment of the present technical solution, a power motor is fixedly mounted on the outer side of the functional block, and an output end of the power motor extends to the inside of the through slot and is fixedly connected to the rotating rod.

[0009] As a further preferred embodiment of the present technical solution, a servo motor is fixedly mounted on the top of the mounting plate, and an output end of the servo motor passes through the mounting plate and is fixedly connected to the threaded rod.

[0010] As a further preferred embodiment of the present technical solution, a sealing tube body is fixedly connected to the bottom of the fixing frame, and the outer side of the sealing tube body is slidably connected to the inner wall of the three-way opening.

[0011] As a further preferred embodiment of the present technical solution, a pull block is fixedly connected to one side of the filter plate close to the sealing door.

[0012] As a further preferred embodiment of the present technical solution, a smoke and dust collecting dish is provided inside the base.

[0013] The utility model provides a ceramic production device with a dust removal structure, which has the following beneficial effects:

[0014] (1) The utility model drives the filter plate to vibrate through the vibration component, and further shakes off the smoke and dust attached to the bottom of the filter plate through the vibration, thereby further improving the filtering and dust removal efficiency of the activated carbon mesh inside the filter plate on the smoke and dust. At the same time, it can reduce the frequency of cleaning the filter plate, extend the service life of the filter plate, and improve the stability and reliability of the equipment.

[0015] (2) The utility model collects the smoke and dust falling from the bottom of the filter plate through the smoke and dust collecting dish, and cooperates with the displacement component to drive the bottom bracket to move, which further facilitates the staff to replace or quickly clean the smoke and dust collecting dish. This not only makes it convenient for the staff to replace and clean the smoke and dust collecting dish, but also reduces the maintenance and cleaning time, thereby improving the operability and efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the dust removal structure of the utility model;

[0018] Figure 3 It is a schematic diagram of a half-section structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the vibration component of the utility model;

[0020] In the figure: 1. kiln body; 2. functional block; 3. three-way opening; 4. chimney; 5. sealing door; 6. power motor; 7. mounting plate; 8. fixing plate; 9. threaded rod; 10. guide rod; 11. through groove; 12. rotating rod; 13. cam; 14. filter plate; 15. fixing frame; 16. impact plate; 17. sealing tube body; 18. connecting plate; 19. spring; 20. pull block; 21. bottom support; 22. smoke collecting dish; 23. limit plate; 24. smoke exhaust port; 25. servo motor. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] The utility model provides a technical solution: Figure 1-Figure 4As shown, in the present embodiment, a ceramic production device with a dust removal structure comprises a kiln body 1, a smoke exhaust port 24 is provided on one side of the kiln body 1, a functional block 2 is fixedly connected to the outside of the smoke exhaust port 24 and located on one side of the kiln body 1, a three-way opening 3 is provided inside the functional block 2, the input end of the three-way opening 3 is communicated with the smoke exhaust port 24, a through slot 11 is provided on one side of the functional block 2, the through slot 11 is communicated with the three-way opening 3, a filter plate 14 is arranged inside the through slot 11, a vibration component is arranged inside the through slot 11, and the vibration component is used to drive the filter plate 14 to vibrate, the top output end of the three-way opening 3 extends to the outside of the functional block 2 and is fixedly connected with a chimney 4, a bottom support 21 is slidably connected between the inner walls of the bottom output end of the three-way opening 3, a displacement component is provided on the outside of the functional block 2, and the displacement structure is used to drive the bottom support 21 to move, a pull block 20 is fixedly connected to the side of the filter plate 14 close to the sealing door 5, and a smoke collecting dish 22 is arranged inside the bottom support 21.

[0023] During the firing process of ceramics, a lot of smoke and dust will be generated. These smoke and dust will enter the three-way opening 3 through the smoke exhaust port 24, and then move toward the direction of the filter plate 14 through the path of the three-way opening 3. At this time, the smoke and dust will be filtered by the activated carbon filter inside the filter plate 14, and the filtered smoke and dust will be discharged through the chimney 4. After a period of filtration, a lot of smoke and dust will adhere to the bottom of the filter plate 14. At this time, the filter plate 14 can be vibrated by the vibration component, so that the smoke and dust below the filter plate 14 will fall along the three-way opening 3 to the inside of the smoke and dust collection dish 22 after accumulation. After the firing is completed, the bottom bracket 21 is driven downward by the displacement component, so that the smoke collecting dish 22 is taken away from the inside of the three-way opening 3 by the bottom bracket 21 and replaced or quickly cleaned, thereby facilitating the use of the vibration component to shake off the smoke at the bottom of the filter plate 14, thereby improving the filtering efficiency of the activated carbon mesh surface inside the filter plate 14 on the smoke, and at the same time, the frequency of cleaning the filter plate 14 can be reduced, and the service life of the filter plate 14 can be extended. At the same time, the displacement component is used to drive the bottom bracket 21 to move, which is convenient for the staff to replace and clean the smoke collecting dish 22, thereby reducing the maintenance and cleaning time.

[0024] like Figure 1-Figure 4As shown, the vibration assembly includes two connecting plates 18, and the two connecting plates 18 are fixedly connected to the bottom of the inner wall of the through groove 11. A fixing frame 15 is slidably connected between the inner walls of the through groove 11, and the inner wall of the fixing frame 15 is slidably connected to the outer side of the filter plate 14. Two springs 19 are fixedly connected between the fixing frame 15 and the two connecting plates 18 respectively, and two impact plates 16 are fixedly connected to the top of the fixing frame 15. A rotating rod 12 is rotatably connected between the inner walls of the through groove 11, and two cams 13 are fixedly connected to the outer side of the rotating rod 12, and the convex end of the cam 13 contacts the outer side of the impact plate 16. A power motor 6 is fixedly installed on the outer side of the functional block 2, and the output end of the power motor 6 extends to the inside of the through groove 11 and is fixedly connected to the rotating rod 12. A sealing tube body 17 is fixedly connected to the bottom of the fixing frame 15, and the outer side of the sealing tube body 17 is slidably connected to the inner wall of the three-way opening 3.

[0025] The power motor 6 drives the rotating rod 12 to rotate between the inner walls of the through groove 11, so that the cam 13 rotates therewith, and the cam 13 rotates and continuously hits the impact plate 16. After the impact, the impact plate 16 will drive the fixing frame 15 and the filter plate 14 to move downward at the same time, and further force the spring 19 between the fixing frame 15 and the connecting plate 18, so as to realize the vibration of the filter plate 14 between the inner walls of the through groove 11, so that the smoke and dust attached to the bottom of the filter plate 14 is shaken off, thereby improving the filtering efficiency of the filter plate 14.

[0026] like Figure 1-Figure 4 As shown, the displacement assembly includes a mounting plate 7 and a fixing plate 8, and the mounting plate 7 and the fixing plate 8 are respectively fixedly connected to the two sides of the functional block 2, a threaded rod 9 is rotatably connected to the bottom of the mounting plate 7, a guide rod 10 is fixedly connected to the bottom of the fixing plate 8, the other ends of the threaded rod 9 and the guide rod 10 are fixedly connected to a limiting plate 23, the outer side of the threaded rod 9 is threadedly connected to the base 21, the outer side of the guide rod 10 is slidably connected to the base 21, and a servo motor 25 is fixedly installed on the top of the mounting plate 7, and the output end of the servo motor 25 passes through the mounting plate 7 and is fixedly connected to the threaded rod 9.

[0027] After a period of collection, the threaded rod 9 is driven to rotate by the servo motor 25, so that the base 21 moves downward smoothly with the assistance of the guide rod 10, and further moves the smoke collection dish 22 away from the three-way opening 3, so that the staff can replace or quickly clean the smoke collection dish 22.

[0028] The utility model provides a ceramic production device with a dust removal structure, and the specific working principle is as follows: a lot of smoke and dust will be generated during the firing process of ceramics, and the smoke and dust will enter the three-way opening 3 through the smoke exhaust port 24, and then move toward the direction of the filter plate 14 through the path of the three-way opening 3. At this time, the smoke and dust will be filtered by the activated carbon filter inside the filter plate 14, and the filtered smoke and dust will be discharged through the chimney 4. After a period of filtration, a lot of smoke and dust will be attached to the bottom of the filter plate 14. At this time, the power motor 6 can drive the rotating rod 12 to rotate between the inner walls of the through groove 11, so that the cam 13 rotates together, and the cam 13 is further used. The impact plate 16 rotates and impacts continuously. After being impacted, the impact plate 16 will drive the fixing frame 15 and the filter plate 14 to move downward at the same time, and further exert force on the spring 19 between the fixing frame 15 and the connecting plate 18, so as to realize the vibration of the filter plate 14 between the inner walls of the through groove 11, so that the smoke and dust under the filter plate 14 will fall along the three-way opening 3 to the inside of the smoke and dust collecting dish 22 after accumulation. After the firing is completed, the threaded rod 9 is driven to rotate by the servo motor 25, so that the bottom support 21 moves downward smoothly with the assistance of the guide rod 10, so that the smoke and dust collecting dish 22 is taken away from the inside of the three-way opening 3 by the bottom support 21 and replaced or quickly cleaned.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic production device with a dust removal structure, comprising a kiln body (1), characterized in that: A smoke exhaust port (24) is provided on one side of the kiln body (1); a functional block (2) is fixedly connected to the outside of the smoke exhaust port (24) and located on one side of the kiln body (1); a three-way opening (3) is provided inside the functional block (2); an input end of the three-way opening (3) is communicated with the smoke exhaust port (24); a through slot (11) is provided on one side of the functional block (2); the through slot (11) is communicated with the three-way opening (3); a filter plate (14) is provided inside the through slot (11); a vibration component is provided inside the through slot (11); the vibration component is used to drive the filter plate (14) to vibrate; the top output end of the three-way opening (3) extends to the outside of the functional block (2) and is fixedly connected to a chimney (4); a bottom bracket (21) is slidably connected between the inner walls of the bottom output end of the three-way opening (3); a displacement component is provided on the outside of the functional block (2); the displacement component is used to drive the bottom bracket (21) to move.

2. A ceramic production device with a dust removal structure according to claim 1, characterized in that: The vibration assembly comprises two connecting plates (18), the two connecting plates (18) are fixedly connected to the bottom of the inner wall of the through groove (11), a fixing frame (15) is slidably connected between the inner walls of the through groove (11), the inner wall of the fixing frame (15) is slidably connected to the outer side of the filter plate (14), two springs (19) are respectively fixedly connected between the fixing frame (15) and the two connecting plates (18), two impact plates (16) are fixedly connected to the top of the fixing frame (15), a rotating rod (12) is rotatably connected between the inner walls of the through groove (11), two cams (13) are fixedly connected to the outer side of the rotating rod (12), and the convex end of the cam (13) is in contact with the outer side of the impact plate (16).

3. The ceramic production device with a dust removal structure according to claim 1, characterized in that: The displacement assembly comprises a mounting plate (7) and a fixing plate (8), wherein the mounting plate (7) and the fixing plate (8) are respectively fixedly connected to two sides of the functional block (2); a threaded rod (9) is rotatably connected to the bottom of the mounting plate (7); a guide rod (10) is fixedly connected to the bottom of the fixing plate (8); the other ends of the threaded rod (9) and the guide rod (10) are fixedly connected to a limiting plate (23); the outer side of the threaded rod (9) is threadedly connected to a base bracket (21); and the outer side of the guide rod (10) is slidably connected to the base bracket (21).

4. A ceramic production device with a dust removal structure according to claim 2, characterized in that: A power motor (6) is fixedly mounted on the outer side of the functional block (2), and the output end of the power motor (6) extends to the inside of the through slot (11) and is fixedly connected to the rotating rod (12).

5. The ceramic production device with a dust removal structure according to claim 3, characterized in that: A servo motor (25) is fixedly mounted on the top of the mounting plate (7), and an output end of the servo motor (25) passes through the mounting plate (7) and is fixedly connected to the threaded rod (9).

6. The ceramic production device with a dust removal structure according to claim 2, characterized in that: A sealing tube body (17) is fixedly connected to the bottom of the fixing frame (15), and the outer side of the sealing tube body (17) is slidably connected to the inner wall of the three-way opening (3).

7. The ceramic production device with a dust removal structure according to claim 1, characterized in that: A pull block (20) is fixedly connected to one side of the filter plate (14) close to the sealing door (5).

8. The ceramic production device with a dust removal structure according to claim 1, characterized in that: A smoke and dust collecting dish (22) is arranged inside the base (21).

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