Cleaning equipment for automobile cylinder cover machining

By designing a rotary cleaning basket and recycling system, the problems of low efficiency and high cost of cylinder head cleaning equipment are solved, and efficient cleaning of multi-angle and efficient cleaning of cylinder head and cleaning liquid savings are achieved.

CN222288072UActive Publication Date: 2025-01-03SUZHOU MIAOYU MOULD MFG CO LTD
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Patent Information

Application Number
CN202420964402.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-03
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing automotive cylinder head cleaning equipment cannot be cleaned in all directions and has low cleaning efficiency and lacks recycling functions, which cannot meet the high-quality and high-efficiency needs of modern automobile manufacturing.

Method used

A cleaning device for processing automobile cylinder heads including a cleaning tank, a rotary cleaning basket and a spray head is designed. Multi-angle cleaning of the cylinder heads is realized through a rotating mechanism, and the recycling of cleaning liquid is realized through a diversion slope and a filter box.

Benefits of technology

All-round multi-angle cleaning of the cylinder head is achieved, cleaning efficiency is improved, and cleaning cost is reduced by recycling cleaning liquid.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222288072U_ABST
Patent Text Reader

Abstract

The utility model discloses cleaning equipment for automobile cylinder cover machining. The cleaning equipment comprises a main body structure. The main body structure comprises a cleaning pool used for storing cleaning liquid, a surrounding plate is arranged at the top of the cleaning pool, and an n-shaped plate is arranged on the surrounding plate; a cleaning mechanism; the cleaning mechanism comprises a pump body installed on the outer wall of one side of the n-shaped plate and a cleaning basket used for containing the cylinder cover, the water outlet end of the pump body is fixedly connected with a water outlet pipe, the upper end of the water outlet pipe penetrates through the n-shaped plate and is connected with a cleaning pipe, multiple sets of spray heads are distributed on the cleaning pipe, and the cleaning basket is rotationally arranged over the surrounding plate. The cleaning device further comprises a rotating mechanism used for rotating the cleaning basket. On one hand, the cylinder cover can be cleaned in all directions and at multiple angles, the cleaning efficiency is high, the high-efficiency requirement of modern automobile manufacturing can be met, on the other hand, sprayed cleaning liquid can be recycled, the cleaning liquid is saved, and the cylinder cover cleaning cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cylinder head cleaning equipment, in particular to cleaning equipment for automobile cylinder head processing. Background Art

[0002] The cylinder head of a car is installed on the top of the cylinder body, sealing the cylinder from the top and forming a combustion chamber. It is often in contact with high-temperature and high-pressure fuel gas, so it bears a large thermal and mechanical load. The cylinder head of a water-cooled engine is equipped with a cooling water jacket, and the cooling water holes on the lower end of the cylinder head are connected to the cooling water holes of the cylinder body. Circulating water is used to cool high-temperature parts such as the combustion chamber.

[0003] As an important part of the engine, the automobile cylinder head will have residual impurities or metal debris during the processing. After searching, the Chinese patent application number is: CN202222064821.4, which provides a cylinder head cleaning device in the field of automobile parts, including: a frame assembly, a moving device, an adjusting device and a high-pressure air pump, the telescopic frame assembly is connected to the moving device, the telescopic moving device is fixedly connected to the adjusting device, and the telescopic frame assembly is fixedly connected to the high-pressure air pump. The utility model can solve the problem proposed in the above background technology that the automobile cylinder head is generally an integrally formed casting, so there will be many burrs and protrusions on the cylinder head after forming, and the cylinder head needs to be cleaned during assembly. The existing cleaning method is generally manual cleaning, which is slow, inefficient, and has poor cleaning effect. This device can clean cylinder heads of different diameters.

[0004] The above technical solution still has defects. In actual use, only the top surface of the cylinder head can be cleaned. When other surfaces need to be cleaned, there is a lack of corresponding rotation function, and the cleaning efficiency is low. It cannot meet the high quality and high efficiency requirements of modern automobile manufacturing. Therefore, we need to propose cleaning equipment for automobile cylinder head processing. Utility Model Content

[0005] The purpose of the utility model is to provide a cleaning device for automobile cylinder head processing. On the one hand, it can clean the cylinder head in all directions and at multiple angles with high cleaning efficiency, which can meet the high efficiency requirements of modern automobile manufacturing. On the other hand, it can recycle the sprayed cleaning fluid, save cleaning fluid, and reduce the cost of cylinder head cleaning, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] Cleaning equipment for automobile cylinder head processing, including:

[0008] Main structure;

[0009] The main body structure includes a cleaning pool for storing cleaning liquid. A surrounding plate is arranged at the top of the cleaning pool, and a U-shaped plate is arranged on the surrounding plate.

[0010] A cleaning mechanism;

[0011] The cleaning mechanism includes a pump body installed on the outer wall of one side of the U-shaped plate and a cleaning basket for placing cylinder heads. The water inlet end of the pump body is connected with a water inlet pipe, the lower end of the water inlet pipe extends to the inner bottom of the cleaning pool, the water outlet end of the pump body is fixedly connected with a water outlet pipe, the upper end of the water outlet pipe penetrates through the U-shaped plate and is connected with a cleaning pipe, multiple groups of spray heads are distributed on the cleaning pipe, the cleaning basket is rotatably arranged directly above the surrounding plate, and the spray heads are directly opposite to the cleaning basket. An openable and closable cover plate is arranged on the cleaning basket.

[0012] It further includes a rotating mechanism for rotating the cleaning basket.

[0013] Preferably, the rotating mechanism includes convex plates and a motor symmetrically arranged on two side edges of the surrounding plate. Baffles are symmetrically arranged on two sides of the cleaning basket. One side of the baffle is fixedly connected with a rotating shaft, and the two rotating shafts are respectively rotatably installed on the two convex plates.

[0014] Preferably, the motor is installed on the outer wall of one of the convex plates, and the output end of the motor is fixedly connected to the end of one of the rotating shafts.

[0015] Preferably, a diversion slope is arranged at the bottom of the surrounding plate, and the bottom opening of the diversion slope leads to the cleaning pool.

[0016] Preferably, a filter box is clamped on the diversion slope at the inner bottom of the surrounding plate, and a filter screen is installed at the bottom of the filter box.

[0017] Preferably, the top frame of the filter box is clamped at the bottom edge of the diversion slope, and a drain pipe for replacing the cleaning liquid is arranged at the lower end of the outer wall of one side of the cleaning pool.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] By setting the main body structure including a cleaning pool, with a surrounding plate arranged at the top of the cleaning pool and a U-shaped plate arranged on the surrounding plate, and also setting a cleaning mechanism including a pump body and a cleaning basket, the pump body is used to extract the cleaning liquid in the cleaning pool and clean the cylinder heads in the cleaning basket through the spray heads. An openable and closable cover plate is arranged on the cleaning basket for putting in or taking out the cylinder heads, and the cleaning basket is rotatably installed. The device has a simple structure and is convenient to use. Through the setting of the cleaning mechanism, on the one hand, it can clean the cylinder heads comprehensively and multi-angularly with high cleaning efficiency, meeting the high-efficiency requirements of modern automobile manufacturing. On the other hand, it can recycle the sprayed cleaning liquid, saving the cleaning liquid and reducing the cleaning cost of the cylinder heads. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the cleaning mechanism of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the shaped plate of the utility model;

[0023] Figure 4 It is a structural schematic diagram of the rotating mechanism of the utility model.

[0024] In the figure: 1. cleaning tank; 2. enclosure; 3. cleaning basket; 4. cover plate; 5. convex plate; 6. pump body; 7. cleaning pipe; 8. nozzle; 9. convex plate; 10. motor; 11. rotating shaft; 12. guide slope; 13. filter box; 14. filter net. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 , the utility model provides a technical solution:

[0027] Cleaning equipment for automobile cylinder head processing, including:

[0028] The main structure includes a cleaning tank 1 for storing cleaning liquid, a panel 2 is provided on the top of the cleaning tank 1, and a shaped plate 5 is provided on the panel 2;

[0029] Cleaning mechanism; The cleaning mechanism includes a pump body 6 installed on the outer wall of one side of the shaped plate 5 and a cleaning basket 3 for placing the cylinder head. The water inlet and outlet ends of the pump body 6 are connected to a water inlet pipe, and the lower end of the water inlet pipe extends to the inner bottom of the cleaning pool 1. The water outlet end of the pump body 6 is fixedly connected to a water outlet pipe, and the upper end of the water outlet pipe penetrates the shaped plate 5 and is connected to a cleaning pipe 7. A plurality of groups of nozzles 8 are distributed on the cleaning pipe 7. The cleaning basket 3 is rotatably arranged just above the enclosure 2, and the nozzles 8 face the cleaning basket 3. The cleaning basket 3 is provided with an openable and closable cover plate 4;

[0030] More specifically, it further includes a rotating mechanism for rotating the cleaning basket 3. The rotating mechanism includes convex plates 9 symmetrically arranged on both side edges of the enclosing plate 2 and a motor 10. Baffles are symmetrically arranged on both sides of the cleaning basket 3. One side of the baffle is fixedly connected with a rotating shaft 11, and the two groups of rotating shafts 11 are respectively rotatably installed on the two groups of convex plates 9. The motor 10 is installed on the outer wall of one group of convex plates 9, and the output end of the motor 10 is fixedly connected to the end of one group of rotating shafts 11.

[0031] By providing a main structure including the cleaning pool 1, an enclosing plate 2 is arranged on the top of the cleaning pool 1, a U-shaped plate 5 is arranged on the enclosing plate 2, and a cleaning mechanism including a pump body 6 and a cleaning basket 3 is also provided. The pump body 6 is used to extract the cleaning liquid in the cleaning pool 1 and clean the cylinder head in the cleaning basket 3 through a spray head 8. An openable and closable cover plate 4 is arranged on the cleaning basket 3 for putting in or taking out the cylinder head, and the cleaning basket 3 is rotatably installed. The structure of this device is simple and easy to use. Through the arrangement of the cleaning mechanism, on the one hand, it can clean the cylinder head comprehensively and multi-angularly with high cleaning efficiency, meeting the high-efficiency requirements of modern automobile manufacturing. On the other hand, it can recycle the sprayed cleaning liquid, saving the cleaning liquid and reducing the cleaning cost of the cylinder head.

[0032] During specific use, open the cover plate 4, place the cylinder head in the cleaning basket 3, close the cover plate 4, start the pump body 6 to extract the cleaning liquid in the cleaning pool 1, and clean the cylinder head in the cleaning basket 3 through the spray head 8. At the same time, start the motor 10 to drive the cleaning basket 3 to rotate slowly, which can rotate the cylinder head, so as to clean the cylinder head comprehensively and multi-angularly. After the cleaning liquid cleans the cylinder head, due to the shielding of the enclosing plate 2, it can flow back into the cleaning pool 1 for recycling, thus achieving the purpose of saving the cleaning liquid.

[0033] In addition, after the cleaning is completed, turn off the pump body 6 and make the motor 10 work at high speed. Under the action of centrifugal force, the cleaning liquid attached to the cylinder head or the cleaning basket 3 can be thrown out. Due to the shielding of the U-shaped plate 5 and the enclosing plate 2, the cleaning liquid can flow back into the cleaning pool 1, which can not only save the cleaning liquid but also dry the cylinder head, improving the processing efficiency of the cylinder head.

[0034] Please refer to Figure 4 , for better recycling of the cleaning liquid, the following design is made in this application:

[0035] A diversion slope 12 is arranged at the bottom of the enclosing plate 2, and the bottom opening of the diversion slope 12 leads to the cleaning pool 1. A filter box 13 is clamped on the diversion slope 12 at the inner bottom of the enclosing plate 2, and a filter screen 14 is installed at the bottom of the filter box 13. The top frame of the filter box 13 is clamped at the bottom edge of the diversion slope 12, and a drain pipe for replacing the cleaning liquid is arranged at the lower end of the outer wall of one side of the cleaning pool 1.

[0036] The return cleaning liquid is guided by the guide slope 12, which can improve the convenience of using the device; and a filter box 13 with a filter screen 14 is clamped in the enclosure 2. When the impurities mixed with the cleaning liquid washed off the cylinder head flow back into the cleaning tank 1, the cleaning liquid returns to the cleaning tank 1 through the filter screen 14, and the impurities can be filtered inside the filter box 13, which can be cleaned regularly, ensuring the cleanliness of the recovered cleaning liquid and facilitating the recycling of the cleaning liquid.

[0037] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. Cleaning equipment for automobile cylinder head processing, characterized in that: include: Main structure; The main structure comprises a cleaning pool (1) for storing cleaning liquid, a panel (2) is arranged on the top of the cleaning pool (1), and a convex plate (5) is arranged on the panel (2); Cleaning mechanism; The cleaning mechanism comprises a pump body (6) mounted on an outer wall of one side of the shaped plate (5) and a cleaning basket (3) for placing the cylinder head, the water inlet end of the pump body (6) is connected to a water inlet pipe, the lower end of the water inlet pipe extends to the inner bottom of the cleaning pool (1), the water outlet end of the pump body (6) is fixedly connected to a water outlet pipe, the upper end of the water outlet pipe penetrates the shaped plate (5) and is connected to a cleaning pipe (7), a plurality of groups of nozzles (8) are distributed on the cleaning pipe (7), the cleaning basket (3) is rotatably arranged just above the enclosure (2), and the nozzles (8) are directly facing the cleaning basket (3), and an openable and closable cover plate (4) is arranged on the cleaning basket (3); It also comprises a rotating mechanism for rotating the cleaning basket (3).

2. The cleaning equipment for automobile cylinder head processing according to claim 1 is characterized in that: The rotating mechanism comprises convex plates (9) and a motor (10) symmetrically arranged on both sides of the enclosure (2); baffles are symmetrically arranged on both sides of the cleaning basket (3); a rotating shaft (11) is fixedly connected to one side of the baffle; and two groups of rotating shafts (11) are rotatably mounted on the two groups of convex plates (9) respectively.

3. The cleaning equipment for automobile cylinder head processing according to claim 2 is characterized in that: The motor (10) is mounted on the outer wall of one group of the convex plates (9), and the output end of the motor (10) is fixedly connected to the end of one group of the rotating shafts (11).

4. The cleaning equipment for automobile cylinder head processing according to claim 1 is characterized in that: A guide slope (12) is provided at the bottom of the enclosure (2), and a bottom opening of the guide slope (12) leads to the cleaning pool (1).

5. The cleaning equipment for automobile cylinder head processing according to claim 1 is characterized in that: A filter box (13) is clamped on the inner bottom of the enclosure (2) on the guide slope (12), and a filter screen (14) is installed at the bottom of the filter box (13).

6. The cleaning equipment for automobile cylinder head processing according to claim 5 is characterized in that: The top frame of the filter box (13) is snap-fitted to the bottom edge of the guide slope (12), and a drain pipe for replacing cleaning liquid is provided at the lower end of the outer wall of one side of the cleaning pool (1).