Anti-adhesion device for aluminum flat tube production
By driving the scissor support mechanism and electric drive module with the two-way screw, combined with the cooling of the refrigerator, the anti-adhesion problem caused by the decrease in spring rebound force in the production of aluminum flat tubes is solved, and the rapid and smooth ejection and anti-adhesion effect of aluminum flat tubes is achieved. .
Patent Information
- Application Number
- CN202420573790.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-22
AI Technical Summary
After long-term use of existing aluminum flat tube anti-adhesion devices, the spring rebound strength decreases, affecting the anti-adhesion effect.
Two scissor support mechanisms are driven by a bidirectional screw, combined with an electric drive module and a refrigerator, and the aluminum flat tube is cooled through a snake-shaped tube, and the two-way screw drives the adjustment seat and connecting rod to drive the drive plate to realize the aluminum flat tube Eject quickly and smoothly to prevent adhesion.
It effectively avoids adhesion between the aluminum flat tube and the inner wall of the fixed mold, maintains the anti-adhesion effect, and prevents damage to the aluminum flat tube through high-temperature resistant rubber pads.
Smart Images

Figure CN222288460U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum flat tube production, and particularly relates to an anti-adhesion device for aluminum flat tube production. Background Art
[0002] Aluminum flat tube is a long thin-walled tubular structure made of aluminum alloy material, with a flat cross-section (usually rectangular or approximately rectangular), and has the characteristics of light weight, high strength, good corrosion resistance and smooth surface. The existing anti-adhesion device for aluminum flat tube production cools down the fixed mold when extruding the aluminum flat tube, and the spring module drives the aluminum flat tube to be ejected after forming. However, after long-term use, the spring rebound force will decrease, which may affect the anti-adhesion of aluminum flat tube production.
[0003] For example, the utility model with announcement number CN217165977U discloses an anti-adhesion device for online production of aluminum flat tubes, and the extrusion anti-adhesion structure includes: a fixed mold, two ejection springs, two telescopic rods, two limit columns, a first movable seat, a refrigeration cycle component, a plurality of guide columns and a movable mold component; the fixed mold is installed on the top of the base, a rectangular groove is provided in the middle part of the fixed mold, the bottom of the two ejection springs is connected to the inner wall of the rectangular groove, the two telescopic rods are arranged inside the two ejection springs, the two limit columns are respectively installed on both sides of the inside of the rectangular groove, the first movable seat is installed on the top of the two ejection springs, the refrigeration cycle component is arranged on one side of the fixed mold, and the refrigeration cycle The ring assembly is connected to the first movable seat, a number of guide columns are installed on the top of the base, and the movable mold assembly is arranged on the upper side of the guide columns. In the technical solution of this patent, the bottom of the aluminum flat tube is cooled down by the refrigeration cycle assembly when the aluminum flat tube is extruded, thereby avoiding adhesion caused by high temperature. After the aluminum flat tube is formed, the first movable seat is ejected upward by the rebound force of the ejection spring, which can effectively avoid the aluminum flat tube from sticking to the inner wall of the fixed mold. However, in actual use, the rebound force of the spring will decrease during the long-term reciprocating rebound process, thereby reducing the ejection force of the first movable seat, which may affect the anti-adhesion of the aluminum flat tube production. Utility Model Content
[0004] In view of this, the utility model aims to solve the deficiencies in the prior art and provides an anti-adhesion device for the production of aluminum flat tubes. The two scissor support mechanisms are driven by a bidirectional screw rod to support the aluminum flat tubes, so that the aluminum flat tubes can be pushed out quickly and smoothly to prevent the aluminum flat tubes from sticking.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: an anti-adhesion device for the production of aluminum flat tubes, including a workbench, the four corners of the lower surface of the workbench are provided with supporting feet, the front side of the workbench is slidably provided with two sliding doors symmetrically distributed on the left and right, and the front sides of the sliding doors are provided with handles, the upper surface of the workbench is provided with an installation box, the middle part of the upper surface of the installation box is provided with a fixed mold, the upper surface of the installation box is provided with a support frame, two sliding columns symmetrically distributed on the left and right are provided between the support frame and the installation box, a sliding seat is slidably provided between the two sliding columns, and a movable mold is provided on the lower surface of the sliding seat, an anti-adhesion module for preventing the adhesion of the aluminum flat tube is also provided between the installation box and the fixed mold, and an electric drive module for driving the fixed mold to move is also provided on the support frame; the electric drive module includes two electric push rods symmetrically distributed on the left and right arranged at the top end of the support frame, and the telescopic ends of the electric push rods are fixed to the sliding seats by bolts.
[0006] As a further improvement of the utility model, the electric drive module includes a top support plate slidably arranged in an avoidance opening opened inside the fixed mold, a serpentine tube is arranged in the installation groove opened inside the top support plate, a refrigerator is arranged on the left side inside the installation box, both inlet and outlet ends of the serpentine tube are connected to the refrigerator through a telescopic tube, and an electric drive unit for driving the top support plate to move is also arranged on the installation box; the electric drive unit includes two left-right symmetrically distributed supports arranged at the bottom end of the interior of the installation box, a guide rail is arranged between the two supports, and the outer arc surface of the guide rail is slidably provided with two left-right opposite The adjustable seat is arranged in a certain manner, and the lower surface of the top support plate is provided with two sliding grooves which are symmetrically distributed front and back. Two driving plates which are symmetrically distributed left and right are slidably arranged in the two sliding grooves. The upper end of the adjustable seat on the left side is rotatably provided with two connecting rods 1 which are symmetrically distributed front and back. The upper end of the adjustable seat on the right side is rotatably provided with two connecting rods 2 which are symmetrically distributed front and back. The ends of the connecting rods 1 and 2 which are away from the adjustable seat are respectively rotatably connected with the adjacent driving plates. The middle parts of the connecting rods 1 and 2 which are adjacent to each other are respectively rotatably connected through rotating shafts. A driving assembly for driving the adjustable seat to move is also arranged on the mounting box.
[0007] As a further improvement of the utility model, the driving assembly includes a bidirectional screw rod rotatably arranged between two supports, the threaded grooves opened inside the adjustment seat are threadedly connected to the bidirectional screw rod, a motor is arranged on the right side inside the installation box, and the output shaft of the motor is fixed to the bidirectional screw rod by a coupling; a control panel is arranged on the front side of the installation box, and the electric push rod, refrigerator and motor are all electrically connected to the control panel.
[0008] As a further improvement of the utility model, a high temperature resistant rubber pad is bonded and fixed to the lower surface of the movable mold.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] First, the telescopic ends of the two electric push rods drive the sliding seat connected thereto to slide downward between the two sliding columns, so that the sliding seat drives the movable mold to approach the aluminum flat tube, and the aluminum flat tube is extruded quickly and smoothly through the cooperation of the movable mold and the fixed mold.
[0011] Secondly, during the forming process, the fixed mold and the aluminum flat tube are cooled by the serpentine tube. After forming, the top support plate rises to push the aluminum flat tube out, which can effectively prevent the aluminum flat tube from sticking to the inner wall of the fixed mold.
[0012] Thirdly, the rotation of the two-way screw rod drives the adjustment seats on the left and right sides to slide on the outer arc surface of the guide rail, so that the adjustment seats on the left and right sides drive the driving plates on the left and right sides to move closer to each other through the connecting rod one and the connecting rod two, and then the driving plate drives the supporting plate to rise to push out the aluminum flat tube. The two scissors support mechanisms are driven by the two-way screw rod to push out the aluminum flat tube, so that the aluminum flat tube can be pushed out quickly and smoothly to prevent the aluminum flat tube from sticking.
[0013] Fourthly, the high temperature resistant rubber pad bonded and fixed to the lower surface of the movable mold can effectively prevent the aluminum flat tube from adhering to the lower surface of the movable mold. When the aluminum flat tube is extruded, the upper side of the aluminum flat tube can be buffered to prevent the aluminum flat tube from being damaged due to excessive extrusion pressure. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the internal cross-sectional structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0018] Figure 4 It is a schematic diagram of the internal plane structure of the utility model.
[0019] In the figure: 101, workbench; 102, support leg; 103, sliding door; 104, handle; 105, installation box; 106, support frame; 107, fixed mold; 108, sliding column; 109, sliding seat; 110, movable mold; 111, electric push rod; 201, top support plate; 202, serpentine pipe; 203, refrigerator; 204, telescopic pipe; 205, drive plate; 206, support; 207, guide rail; 208, adjustment seat; 209, connecting rod one; 210, connecting rod two; 211, two-way screw; 212, motor; 301, control panel. DETAILED DESCRIPTION
[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.
[0021] like Figure 1 , 2 As shown in , 4 , it includes a workbench 101, and the four corners of the lower surface of the workbench 101 are each provided with supporting legs 102, the front side surface of the workbench 101 is slidingly provided with two sliding doors 103 symmetrically distributed on the left and right, and the front sides of the sliding doors 103 are each provided with a handle 104, the upper surface of the workbench 101 is provided with an installation box 105, a fixed mold 107 is provided in the middle of the upper surface of the installation box 105, a support frame 106 is provided on the upper surface of the installation box 105, two sliding columns 108 symmetrically distributed on the left and right are provided between the support frame 106 and the installation box 105, a sliding seat 109 is slidably provided between the two sliding columns 108, a movable mold 110 is provided on the lower surface of the sliding seat 109, an anti-adhesion module for preventing adhesion of aluminum flat tubes is also provided between the installation box 105 and the fixed mold 107, and an electric drive module for driving the fixed mold 107 to move is also provided on the support frame 106.
[0022] like Figure 4 As shown, the electric drive module includes two electric push rods 111 that are symmetrically distributed on the left and right sides and are arranged at the top end of the support frame 106. The telescopic ends of the electric push rods 111 are fixed to the sliding seat 109 by bolts.
[0023] like Figure 2 , 3As shown in , 4, the electric drive module includes a top support plate 201 slidably arranged in an avoidance opening opened inside the fixed mold 107, a serpentine tube 202 is arranged in the installation groove opened inside the top support plate 201, a refrigerator 203 is arranged on the left side of the interior of the installation box 105, and both inlet and outlet ends of the serpentine tube 202 are connected to the refrigerator 203 through a telescopic tube 204, and the installation box 105 is also provided with an electric drive unit for driving the top support plate 201 to move; the electric drive unit includes two left-right symmetrically distributed supports 206 arranged at the bottom end of the interior of the installation box 105, a guide rail 207 is arranged between the two supports 206, and two left-right symmetrically distributed adjustment seats 208 are slidably arranged on the outer arc surface of the guide rail 207, and two front-back symmetrically distributed sliding grooves are opened on the lower surface of the top support plate 201, and two left-right symmetrically distributed sliding grooves are slidably arranged in the two sliding grooves The driving plate 205, the upper end of the left adjustment seat 208 is rotatably provided with two connecting rods 1 209 which are symmetrically distributed front and back, and the upper end of the right adjustment seat 208 is rotatably provided with two connecting rods 210 which are symmetrically distributed front and back, the connecting rods 1 209 and the connecting rods 210 are rotatably connected to the adjacent driving plate 205 at one end away from the adjustment seat 208, and the connecting rods 1 209 and the middle parts of the adjacent connecting rods 2 210 are rotatably connected by rotating shafts respectively, and a driving assembly for driving the adjustment seat 208 to move is also provided on the installation box 105; the driving assembly includes a bidirectional screw rod 211 which is rotatably provided between the two supports 206, and the threaded grooves provided inside the adjustment seat 208 are all threadedly connected to the bidirectional screw rod 211, and a motor 212 is provided on the right side inside the installation box 105, and the output shaft of the motor 212 is fixed to the bidirectional screw rod 211 by a coupling.
[0024] like Figure 1 , 2 As shown, a control panel 301 is disposed on the front side of the installation box 105 , and the electric push rod 111 , the refrigerator 203 and the motor 212 are all electrically connected to the control panel 301 .
[0025] In the production of aluminum flat tubes, when the aluminum flat tubes need to be extruded, the personnel put the aluminum flat tubes to be extruded into the fixed mold 107, and then control the operation of the electric push rods 111 and the refrigerator 203 through the control panel 301, so that the refrigerator 203 drives the coolant to circulate in the serpentine tube 202 to cool the fixed mold 107, and the telescopic ends of the two electric push rods 111 drive the sliding seat 109 connected to them to slide downward between the two sliding columns 108, so that the sliding seat 109 drives the movable mold 110 to approach the aluminum flat tube, and the aluminum flat tube is extruded and formed by the cooperation of the movable mold 110 and the fixed mold 107. During the forming process, the fixed mold 107 and the aluminum flat tube are cooled by the serpentine tube 202, which can effectively prevent the aluminum flat tube from sticking to the fixed mold 107.
[0026] When the fixed mold 107 is taken out, the motor 212 is operated by adjusting the control panel 301, so that the output shaft of the motor 212 drives the bidirectional screw 211 connected thereto to rotate, and the rotation of the bidirectional screw 211 drives the adjustment seats 208 on the left and right sides to slide on the outer arc surface of the guide rail 207, so that the two adjustment seats 208 move closer to each other. In the process of the adjustment seats 208 moving closer to each other, the adjustment seat 208 on the left side rotates with the connecting rod 1 209, the adjustment seat 208 on the right side rotates with the connecting rod 210, and the connecting rods 1 209 and 210 rotate with the driving plate 205, so that the adjustment seats 208 on the left and right sides drive the driving plates 205 on the left and right sides to move closer to each other through the connecting rods 1 209 and 210, and then the driving plate 205 drives the supporting plate 201 to rise to push out the aluminum flat tube, which can further effectively prevent the aluminum flat tube from sticking to the inner wall of the fixed mold 107.
[0027] According to another embodiment of the present invention, Figure 1 , 2 As shown in FIG. 4 , a high temperature resistant rubber pad is bonded and fixed to the lower surface of the movable mold 110 . When the aluminum flat tube is extruded, the high temperature resistant rubber pad bonded and fixed to the lower surface of the movable mold 110 can effectively prevent the aluminum flat tube from adhering to the lower surface of the movable mold 110 .
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. An anti-adhesion device for producing aluminum flat tubes, comprising a workbench (101), wherein the four corners of the lower surface of the workbench (101) are provided with supporting feet (102), and the front side of the workbench (101) is slidably provided with two sliding doors (103) symmetrically distributed on the left and right, and the front sides of the sliding doors (103) are provided with handles (104), characterized in that: The upper surface of the workbench (101) is provided with an installation box (105), a fixed mold (107) is provided in the middle of the upper surface of the installation box (105), a support frame (106) is provided on the upper surface of the installation box (105), two sliding columns (108) symmetrically distributed on the left and right are provided between the support frame (106) and the installation box (105), a sliding seat (109) is slidably provided between the two sliding columns (108), a movable mold (110) is provided on the lower surface of the sliding seat (109), an anti-adhesion module for preventing the aluminum flat tube from adhering is also provided between the installation box (105) and the fixed mold (107), and an electric drive module for driving the fixed mold (107) to move is also provided on the support frame (106).
2. The anti-adhesion device for aluminum flat tube production according to claim 1, characterized in that: The electric drive module comprises two electric push rods (111) arranged at the top end inside the support frame (106) and distributed symmetrically on the left and right sides, and the telescopic ends of the electric push rods (111) are fixed to the sliding seat (109) by bolt connection.
3. The anti-adhesion device for aluminum flat tube production according to claim 2, characterized in that: The electric drive module comprises a top support plate (201) slidably arranged in an avoidance opening opened inside the fixed mold (107); a serpentine tube (202) is arranged in an installation groove opened inside the top support plate (201); a refrigerator (203) is arranged on the left side inside the installation box (105); both inlet and outlet ends of the serpentine tube (202) are connected to the refrigerator (203) through a telescopic tube (204); and an electric drive unit for driving the top support plate (201) to move is also arranged on the installation box (105).
4. The anti-adhesion device for aluminum flat tube production according to claim 3, characterized in that: The electric drive unit comprises two left-right symmetrically distributed supports (206) arranged at the bottom end of the installation box (105), a guide rail (207) is arranged between the two supports (206), two left-right symmetrically distributed adjustment seats (208) are slidably arranged on the outer arc surface of the guide rail (207), two front-back symmetrically distributed sliding grooves are arranged on the lower surface of the top support plate (201), two left-right symmetrically distributed drive plates (205) are slidably arranged in the two sliding grooves, and the upper end of the left adjustment seat (208) is rotatably arranged There are two connecting rods (209) symmetrically distributed front and back, and the upper end of the right adjustment seat (208) is rotatably provided with two connecting rods (210) symmetrically distributed front and back, and the ends of the connecting rods (209) and the connecting rods (210) away from the adjustment seat (208) are respectively rotatably connected to the adjacent driving plate (205), and the middle parts of the connecting rods (209) and the adjacent connecting rods (210) are respectively rotatably connected through rotating shafts, and the installation box (105) is also provided with a driving component for driving the adjustment seat (208) to move.
5. The anti-adhesion device for aluminum flat tube production according to claim 4, characterized in that: The driving assembly comprises a bidirectional screw rod (211) rotatably arranged between two supports (206); the thread grooves provided inside the adjusting seat (208) are all threadedly connected to the bidirectional screw rod (211); a motor (212) is provided on the right side inside the installation box (105); and the output shaft of the motor (212) is fixed to the bidirectional screw rod (211) via a coupling.
6. The anti-adhesion device for aluminum flat tube production according to claim 5, characterized in that: A control panel (301) is arranged on the front side of the installation box (105), and the electric push rod (111), the refrigerator (203) and the motor (212) are all electrically connected to the control panel (301).
7. The anti-adhesion device for aluminum flat tube production according to claim 1, characterized in that: A high temperature resistant rubber pad is bonded and fixed to the lower surface of the movable mold (110).
Citation Information
Patent Citations
Anti-adhesion device for online production of aluminum flat tube
CN217165977U
