Aluminum flat tube fixed-length cutting-off equipment capable of stably conveying materials
By using the design of components such as cutting table, sliding door, installation box and stable conveying module in the aluminum flat tube cutting equipment, the double-side fixing and stable conveying of the aluminum flat tube is achieved, solving the offset problem during the cutting process and improving the Cut off accuracy and efficiency and avoid pipe damage.
Patent Information
- Application Number
- CN202420671935.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing aluminum flat tube scale cutting equipment is offset by impact force during the cutting process, which affects the cutting accuracy. The feeding unit can only be fixed to one side, and the offset cannot be effectively avoided.
A device including a cutting table, sliding door, mounting box, mounting frame, slide column, electric drive module and stable conveying module is designed to realize the aluminum flat tube through components such as electric push rods, gears, worm gears and limit plates. Double-sided fixed and stable delivery ensures no offset occurs when cut off.
It effectively avoids the deviation of the aluminum flat tube during cutting, improves the cutting accuracy and efficiency, and avoids the damage to the pipe caused by excessive clamping force through rubber pads and rubber blocks.
Smart Images

Figure CN222288938U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum flat tube production, in particular to aluminum flat tube fixed-length cutting equipment with stable material transmission. Background Art
[0002] Aluminum flat tube is a long thin-walled tubular structure made of aluminum alloy material, with a flat cross-section (usually rectangular or approximately rectangular), light weight, high strength, good corrosion resistance and smooth surface. The existing aluminum flat tube cutting equipment with stable material transmission uses a feeding unit to clamp the material and then send it to the bottom of the cutting knife. The driving unit drives the aluminum flat tube to cut the appropriate position on the aluminum flat tube. However, in actual use, the feeding unit can only fix one side of the aluminum flat tube. When cutting, the aluminum flat tube may be offset due to the impact force, which will affect the cutting accuracy.
[0003] For example, the utility model with announcement number CN217832840U discloses a device for cutting aluminum flat tubes to length with stable material transmission, wherein the feeding component is composed of a plurality of detachably connected guide components, each of which comprises: a sliding block slidably connected to a slide groove, a receiving plate extending out of the slide groove being fixedly connected to the top of the sliding block; a support plate being fixedly connected to the top of the support plate; a limiting component is arranged on the top of the support plate; wherein the limiting component comprises two limiting devices symmetrically arranged on the top of the support plate and having a C-shaped cross section, each of which can be raised and lowered in the vertical direction; and the support plates in the plurality of guide components are connected to each other. Removable connection. In the technical solution of this patent, after the aluminum flat tube is placed on the feeding component, the spring limit unit limits the upper and lower positions of the aluminum flat tube, and then the feeding component moves the appropriate position on the aluminum flat tube to the bottom of the cutting knife, so that the cutting knife cuts the aluminum flat tube. In actual use, since the feeding unit can only fix one side of the aluminum flat tube and the limiting ability of the limiting unit is poor, the impact force of the cutting knife may cause the aluminum flat tube to shift when cutting to a fixed length, causing the position on the aluminum flat tube to move, which in turn affects the cutting accuracy. Utility Model Content
[0004] In view of this, the utility model aims at the deficiencies of the prior art and provides an aluminum flat tube fixed-length cutting device with stable material transmission, which can effectively avoid the displacement of the position of the aluminum flat tube due to impact during cutting, and at the same time cyclically transport the aluminum flat tubes on the left and right sides to the bottom of the cutting knife, thereby improving the cutting efficiency of the aluminum flat tube.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: aluminum flat tube fixed-length cutting equipment with stable material transmission, including a cutting table, the four corners of the lower surface of the cutting table are provided with supporting feet, two sliding doors with front and rear offset settings are slidably provided on the left and right sides of the front side of the cutting table, and handles are provided on the front sides of the sliding doors. An installation box is provided on the upper surface of the cutting table, and a mounting frame is provided in the middle of the upper surface of the installation box. Two sliding columns symmetrically distributed front and back are provided between the mounting frame and the mounting box, and a slide is slidably provided between the outer arc surfaces of the two sliding columns, and a cutting knife is provided on the lower surface of the slide. An electric drive module for driving the cutting knife to move is also provided on the mounting frame, and a stable conveying module for stable material conveying is also provided on the mounting box; the electric drive module includes two electric push rods symmetrically distributed left and right and symmetrically arranged on the upper surface of the mounting frame, and the telescopic ends of the electric push rods are fixed to the slide by bolts.
[0006] As a further improvement of the present invention, the stable conveying module includes a guide groove opened in the middle of the upper surface of the installation box, and two guide rails symmetrically distributed front and back are arranged inside the installation box. Four evenly distributed feeding tables are slidably arranged between the two guide rails and the guide grooves, and the upper surfaces of the feeding tables are provided with placement racks, and the placement racks are also provided with material fixing units for fixing materials, and a moving unit for driving the feeding table to move is also provided between the installation box and the feeding table; the material fixing unit includes limit plates symmetrically and slidably arranged at the upper ends of each placement rack, and the upper surfaces of the limit plates are threadedly connected to the limit screws, and the top ends of the limit screws are provided with knobs, and the upper inner sides of the placement racks are rotatably provided with bidirectional screws, and the limit plates are respectively threadedly connected to the vertically adjacent bidirectional screws, and the front ends of the bidirectional screws are provided with hand wheels.
[0007] As a further improvement of the utility model, the moving unit includes two rack plates symmetrically distributed front and back arranged at the top end of the installation box, the lower end of the feeding table is rotatably provided with a rotating shaft, the outer arc surface of the rotating shaft is fixedly sleeved with two gears symmetrically distributed front and back, the gears are respectively meshed with the vertically adjacent rack plates, the middle part of the outer arc surface of the rotating shaft is fixedly sleeved with a worm gear, the inner lower side of the feeding table is rotatably provided with a worm, the worm gears are respectively meshed with the vertically adjacent worm gears, a motor is provided on the side of the feeding table away from the vertical center of the cutting table, and the output shafts of the motors are respectively fixed to the adjacent worm gears through couplings; a control panel is provided on the front side of the installation box, and the electric push rod and the motor are electrically connected to the control panel.
[0008] As a further improvement of the utility model, a rubber pad is bonded and fixed to one side of the limit plate close to the vertical center of the cutting table, and a rubber block is bonded and fixed to one end of the limit screw close to the horizontal center of the cutting table.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] Firstly, the control panel controls the two electric push rods to run synchronously, and the aluminum flat tube can be cut quickly and stably under the guidance of the two slide columns.
[0011] Secondly, the hand wheel on the front side of the placement rack is turned to drive the bidirectional screw rod connected to it to rotate, and the knob is turned to make the limit screw rod clamp the aluminum flat tube up and down to limit the position. By fixing the upper and lower and front and rear limits of the aluminum flat tube, and clamping and fixing the two ends of the aluminum flat tube, the cutting knife cuts the aluminum flat tube between the two placement racks, which can effectively avoid the displacement of the position of the aluminum flat tube caused by impact during cutting.
[0012] Thirdly, the output shaft of the motor drives the worm connected to it to rotate, and then drives the rotating shaft where the worm wheel is located to rotate through the meshing relationship between the worm and the worm wheel, so that the placement racks on the same side move synchronously, driving the aluminum flat tubes in the middle to move to the bottom of the cutting knife. After the aluminum flat tubes placed on one side are cut off, the placement racks are reset by control of the control panel, and the two placement racks on the other side drive the aluminum flat tubes in the middle to move to the bottom of the cutting knife. This cycle is repeated to transport the aluminum flat tubes on the left and right sides to the bottom of the cutting knife, which can improve the cutting efficiency of the aluminum flat tubes.
[0013] Fourthly, the rubber pad and the rubber block can buffer the outer side of the aluminum flat tube when clamping, which can effectively avoid damage to the aluminum flat tube caused by excessive clamping force when the aluminum flat tube is clamped and fixed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the internal cross-sectional structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0018] Figure 4 It is a schematic diagram of the internal plane structure of the utility model.
[0019] In the figure: 101, cutting table; 102, support leg; 103, sliding door; 104, handle; 105, installation box; 106, installation frame; 107, slide column; 108, cutting knife; 109, electric push rod; 201, guide slide; 202, guide rail; 203, feeding table; 204, placement rack; 205, limit plate; 206, limit screw; 207, knob; 208, two-way screw; 209, hand wheel; 210, rack plate; 211, gear; 212, worm gear; 213, worm; 214, motor; 301, rubber pad; 302, rubber block; 401, control panel. DETAILED DESCRIPTION
[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.
[0021] like Figure 1 , 2 As shown in , 4, it includes a cutting table 101, and the four corners of the lower surface of the cutting table 101 are respectively provided with supporting feet 102, and the left and right sides of the front side surface of the cutting table 101 are respectively provided with two sliding doors 103 which are staggered in front and back, and the front sides of the sliding doors 103 are respectively provided with handles 104, and the upper surface of the cutting table 101 is provided with an installation box 105, and the middle part of the upper surface of the installation box 105 is provided with a mounting frame 106, and two sliding columns 107 which are symmetrically distributed in the front and back are provided between the mounting frame 106 and the installation box 105, and a slide is slidably provided between the outer arc surfaces of the two sliding columns 107, and a cutting knife 108 is provided on the lower surface of the slide, and an electric drive module for driving the cutting knife 108 to move is also provided on the mounting frame 106, and a stable conveying module for stable conveying of materials is also provided on the installation box 105.
[0022] like Figure 1 , 2 As shown in FIG. 4 , the electric drive module includes two electric push rods 109 symmetrically arranged on the upper surface of the mounting frame 106 and distributed symmetrically on the left and right sides. The telescopic ends of the electric push rods 109 are fixed to the slide table by bolts.
[0023] like Figure 2 , 3As shown in , 4, the stable conveying module includes a guide slide 201 opened in the middle of the upper surface of the installation box 105, and two guide rails 202 symmetrically distributed front and back are arranged inside the installation box 105. Four evenly distributed feeding platforms 203 are slidably arranged between the two guide rails 202 and the guide slide 201. The upper surface of the feeding platform 203 is provided with a placement rack 204, and the placement rack 204 is also provided with a material fixing unit for fixing the material. A moving unit for driving the feeding platform 203 to move is also provided between the installation box 105 and the feeding platform 203; the material fixing unit includes a limit plate 205 symmetrically slidably arranged on the upper end of each placement rack 204, the upper surface of the limit plate 205 is threadedly connected to the limit screw 206, the top of the limit screw 206 is provided with a knob 207, and the upper side of the inner side of the placement rack 204 is rotatably provided with a bidirectional screw 2 08, the limit plates 205 are respectively threadedly connected with the vertically adjacent two-way screw rods 208, and the front ends of the two-way screw rods 208 are each provided with a hand wheel 209; the moving unit includes two rack plates 210 symmetrically distributed front and back arranged at the top end of the installation box 105, and the lower end of the feeding table 203 is rotatably provided with a rotating shaft, and the outer arc surface of the rotating shaft is fixedly sleeved with two gears 211 symmetrically distributed front and back, and the gears 211 are respectively meshed and connected with the vertically adjacent rack plates 210, and the middle part of the outer arc surface of the rotating shaft is fixedly sleeved with a worm gear 212, and the inner lower side of the feeding table 203 is rotatably provided with a worm 213, and the worm 213 is respectively meshed and connected with the vertically adjacent worm gears 212, and the feeding table 203 is provided with a motor 214 on the side away from the vertical center of the cutting table 101, and the output shaft of the motor 214 is respectively fixed to the adjacent worm 213 through a coupling.
[0024] like Figure 1 , 2 As shown, a control panel 401 is disposed on the front side of the installation box 105 , and the electric push rod 109 and the motor 214 are both electrically connected to the control panel 401 .
[0025] When it is necessary to cut the aluminum flat tube to a fixed length, the personnel control the four motors 214 to run synchronously through the control panel 401, so that the output shaft of the motor 214 drives the worm 213 connected thereto to rotate, and then the meshing relationship between the worm 213 and the worm wheel 212 drives the rotating shaft where the worm wheel 212 is located to rotate, so that the gears 211 on the front and rear sides of the rotating shaft rotate, and then the meshing relationship between the gear 211 and the rack plate 210 drives the feeding table 203 to slide between the two guide rails 202 and the guide slide 201, so that the two feeding tables 203 on the left and right move closer to each other, and the two feeding tables 203 on the right move closer to each other until the position is The distance between the two placement racks 204 on the same side is adapted to the aluminum flat tubes that need to be cut to a fixed length. The personnel place the aluminum flat tubes between the two placement racks 204 on the same side, and turn the handwheel 209 on the front side of the placement rack 204 to drive the bidirectional screw rod 208 connected thereto to rotate, thereby making the limit plates 205 on the front and rear sides move toward each other to clamp the aluminum flat tube front and rear. Then the personnel turn the knob 207 to make the limit screw rod 206 clamp the aluminum flat tube up and down. By fixing the upper and lower and front and rear limit positions of the aluminum flat tube, the position displacement of the aluminum flat tube caused by impact during cutting can be effectively avoided.
[0026] Personnel control the operation of the two motors 214 on the same side through the control panel 401, so that the placement racks 204 on the same side move synchronously, driving the aluminum flat tube in the middle to move to the bottom of the cutting knife 108, and the two electric push rods 109 are controlled by the control panel 401 to run synchronously, so that the telescopic ends of the electric push rods 109 drive the cutting knife 108 downward, and the aluminum flat tube can be cut quickly and stably under the guidance of the two sliding columns 107. After the aluminum flat tube is cut, the placement rack 204 is reset by control of the control panel 401, and the two placement racks 204 on the other side drive the aluminum flat tube in the middle to move to the bottom of the cutting knife 108, and this cycle is repeated to improve the cutting efficiency of the aluminum flat tube.
[0027] According to another embodiment of the present invention, Figure 1 , 2 As shown, a rubber pad 301 is bonded and fixed to one side of the limit plate 205 close to the vertical center of the cutting table 101, and a rubber block 302 is bonded and fixed to one end of the limit screw 206 close to the horizontal center of the cutting table 101. When the aluminum flat tube is clamped and fixed, the rubber pad 301 and the rubber block 302 can buffer the outer side of the aluminum flat tube during clamping.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. A device for cutting aluminum flat tubes to length with stable material transmission, comprising a cutting table (101), wherein four corners of the lower surface of the cutting table (101) are provided with supporting feet (102), and two sliding doors (103) arranged in a front-to-back offset manner are slidably provided on the left and right sides of the front side of the cutting table (101), and the front sides of the sliding doors (103) are provided with handles (104), and the characteristics are as follows: The upper surface of the cutting table (101) is provided with a mounting box (105), the middle part of the upper surface of the mounting box (105) is provided with a mounting frame (106), two sliding columns (107) symmetrically distributed front and back are provided between the mounting frame (106) and the mounting box (105), a sliding table is slidably provided between the outer arc surfaces of the two sliding columns (107), a cutting knife (108) is provided on the lower surface of the sliding table, an electric drive module for driving the cutting knife (108) to move is also provided on the mounting frame (106), and a stable conveying module for stable conveying of materials is also provided on the mounting box (105); the stable conveying module comprises a guide slide groove (201) provided in the middle part of the upper surface of the mounting box (105), two guide rails (202) symmetrically distributed front and back are provided inside the mounting box (105), and the two guide rails (202) slide between the guide slide groove (201) and the guide slide groove (201). Four evenly distributed feeding platforms (203) are provided, and a placing rack (204) is provided on the upper surface of each feeding platform (203). A material fixing unit for fixing materials is also provided on the placing rack (204). A moving unit for driving the feeding platform (203) to move is also provided between the installation box (105) and the feeding platform (203); the material fixing unit comprises a limit plate (205) symmetrically slidably arranged on the upper end of each placing rack (204), the upper surface of the limit plate (205) is threadedly connected to a limit screw (206), the top of the limit screw (206) is provided with a knob (207), the upper side of the inner part of the placing rack (204) is rotatably provided with a bidirectional screw rod (208), the limit plate (205) is respectively threadedly connected to the vertically adjacent bidirectional screw rod (208), and the front end of the bidirectional screw rod (208) is provided with a hand wheel (209).
2. The aluminum flat tube cutting-to-length device with stable material transmission as claimed in claim 1 is characterized by: The electric drive module comprises two electric push rods (109) symmetrically arranged on the upper surface of the mounting frame (106) and distributed symmetrically on the left and right sides. The telescopic ends of the electric push rods (109) are fixed to the slide table by bolts.
3. The aluminum flat tube cutting-to-length device with stable material transmission as claimed in claim 2 is characterized by: The mobile unit comprises two rack plates (210) symmetrically distributed front and back and arranged at the top of the installation box (105); a rotating shaft is rotatably arranged at the lower end of the feeding platform (203); two gears (211) symmetrically distributed front and back are fixedly sleeved on the outer arc surface of the rotating shaft; the gears (211) are respectively meshed and connected with the vertically adjacent rack plates (210); a worm gear (212) is fixedly sleeved on the middle part of the outer arc surface of the rotating shaft; a worm gear (213) is rotatably arranged on the lower side of the feeding platform (203); the worm gear (213) is respectively meshed and connected with the vertically adjacent worm gear (212); a motor (214) is arranged on the side of the feeding platform (203) away from the vertical center of the cutting platform (101); and the output shaft of the motor (214) is fixed to the adjacent worm gears (213) via a coupling.
4. The aluminum flat tube cutting-to-length device with stable material transmission as claimed in claim 3 is characterized by: A control panel (401) is provided on the front side of the installation box (105), and the electric push rod (109) and the motor (214) are both electrically connected to the control panel (401).
5. The aluminum flat tube cutting-to-length device with stable material transmission as claimed in claim 1 is characterized by: A rubber pad (301) is bonded and fixed to one side of the limiting plate (205) close to the vertical center of the cutting table (101), and a rubber block (302) is bonded and fixed to one end of the limiting screw rod (206) close to the horizontal center of the cutting table (101).
