Pull-type sectional material interruption cutting equipment
By designing the synchronization mechanism and the lock plate in the production of aluminum profiles, synchronizing the cutting saw and the lower traction machine is achieved, solving the problems of low synchronization efficiency and low production quality in the prior art, ensuring stable cutting of the profile and production quality, while preventing dust splashing and reducing production costs.
Patent Information
- Application Number
- CN202323559637.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-26
AI Technical Summary
In the automated production process of continuous extrusion molding of aluminum profiles, the existing synchronization devices cannot achieve 100% synchronization effect, resulting in low production quality of aluminum profiles. The traction machine has a large weight and slow reaction when the fuselage is equipped with interrupted saw. High, if the interrupt saw is not provided, the synchronization device is inefficient.
Design a traction profile interrupt cutting equipment, and set up a synchronization mechanism to keep the cutting saw and the lower traction machine synchronized, and use a one-way separation lock plate and jaw plate to achieve synchronous driving to ensure that the cutting saw and the lower traction The machine is connected stably, and the conveying roller group height is adjusted by driving the cylinder, and a vacuum fan is installed to collect the cutting dust.
It realizes stable cutting of profiles, prevents the middle saw from separation from the lower traction machine, ensures production quality, reduces production costs, improves the quality and qualification rate of aluminum profile production, and prevents dust splashing from affecting the working environment.
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Figure CN222288981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of profile cutting, in particular to a traction-type profile interruption cutting device. Background Art
[0002] Profiles are objects with certain geometric shapes made of iron or steel and materials with certain strength and toughness through rolling, extrusion, casting and other processes. This type of material has a certain appearance size, a certain cross-section shape, and certain mechanical and physical properties. Profiles can be used alone or further processed into other manufactured products, and are often used in building structures and manufacturing and installation. Mechanical engineers can select the specific shape, material, heat treatment state, mechanical properties and other parameters of the profile according to the design requirements, and then divide the profile according to the specific size and shape requirements, and then further process or heat treat it to achieve the design accuracy requirements. The material, specifications and dimensions of the profile can refer to the corresponding national standards. In the process of dividing the profile, an automatic interruption saw is required. The automatic interruption saw is an automated equipment that can achieve the profile cutting effect.
[0003] With the application of aluminum profiles in transportation and other fields, the quality requirements of aluminum profiles are getting higher and higher. There is an urgent need for traction equipment to improve the production quality and qualified rate of aluminum profiles. The stability of traction equipment in operation is closely related to the quality of aluminum production. In the automated production process of continuous extrusion molding of aluminum profiles, a sawing device needs to be set. The traction machine currently configured with a small tonnage extruder has been troubled by synchronous interruption. Because if the traction machine itself has an interruption saw, the traction machine body is heavy, slow to respond, and the structure is complex and the production cost is high. In order to meet the requirements of light weight and fast response, the traction machine itself does not have an interruption saw. The interruption saw is linked with the traction machine through a synchronization device, but the current synchronization device cannot achieve a 100% synchronization effect. There is always a deviation between them, which leads to the production quality of aluminum profiles has not been improved. Utility Model Content
[0004] In view of the above problems, the utility model provides a traction-type profile interrupted cutting device, which enables the center cutting saw to maintain synchronization with the lower traction machine by setting a synchronization mechanism, thereby ensuring stable cutting of the profile. A unidirectionally separable locking plate and a jaw plate are used to achieve synchronous drive, effectively preventing the center cutting saw from separating from the lower traction machine.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A traction-type profile interruption cutting device comprises a traction frame and a cutting frame arranged side by side, an upper traction machine and a lower traction machine for traction of profile cutting are slidably arranged on the traction frame, and a middle cutting saw for cutting the profile is slidably arranged on the cutting frame; a conveying frame is arranged between the traction frame and the cutting frame, and a plurality of conveying roller groups for conveying the profile are installed on the conveying frame; a synchronization mechanism is fixedly arranged on the middle cutting saw, and the synchronization mechanism connects the middle cutting saw and the lower traction machine.
[0007] As a further solution of the utility model: the center-cut saw is provided with a dust suction fan for collecting cutting debris.
[0008] As a further solution of the utility model: the conveying roller group includes a support frame installed on the conveying frame, a connecting plate is fixedly provided on the support frame, and a supporting roller is rotatably installed on the connecting plate.
[0009] As a further solution of the utility model: the conveying roller group includes a bearing seat fixedly mounted on the conveying frame, a conveying shaft is fixedly mounted on the bearing seat, the support frame is fixedly connected to the conveying shaft, a driving plate is fixedly connected to the conveying shaft, a driving cylinder is rotatably mounted on the conveying frame, and the output end of the driving cylinder is rotatably connected to the driving plate.
[0010] As a further solution of the utility model: the synchronization mechanism includes a jaw plate fixedly connected to the lower traction machine and a locking plate slidably arranged on the center cutting saw, and the locking plate and the jaw plate are both provided with one-way separable jaws.
[0011] As a further solution of the utility model: the synchronization mechanism includes a lock seat fixedly arranged on the center cutting saw, a lock support is slidably arranged on the lock seat, the lock plate is fixedly connected to the lock support, a cylinder support is fixedly arranged on the lock seat, a lock cylinder is rotatably installed on the cylinder support, and the output end of the lock cylinder is connected to the lock support.
[0012] As a further solution of the utility model: a pin shaft is fixedly arranged on the lock support, a lock push block is slidably connected to the middle of the pin shaft, the lock push block is connected to the output end of the lock cylinder, springs are arranged on both sides of the lock push block, and the spring sleeve is arranged on the outer periphery of the pin shaft.
[0013] Beneficial effects of the utility model:
[0014] By setting a synchronization mechanism, the center cutting saw and the lower traction machine are kept synchronized, thereby ensuring stable cutting of the profile. A unidirectionally separable locking plate and a jaw plate are used to achieve synchronous drive, effectively preventing the center cutting saw from being separated from the lower traction machine, and the locking plate can be slidably adjusted under the action of the locking cylinder, thereby ensuring that it can be locked when needed and separated when not needed. At the same time, the locking plate is non-rigidly connected by a spring, effectively preventing it from being unable to separate normally due to a rigid connection.
[0015] The driving cylinder drives the driving plate and the conveying shaft to rotate, thereby driving the supporting roller to rotate and adjust its height relative to the conveying frame, so that the upper surface of the object remains at the same height when cutting different objects, thereby ensuring the stability of the cutting.
[0016] By setting up a dust suction fan to collect the cutting dust, it is effectively prevented from splashing and affecting the working environment, and at the same time, it is prevented from splashing and causing harm to the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the connection between the synchronization mechanism of the utility model and the lower traction machine;
[0019] Figure 3 It is a structural schematic diagram of the synchronization mechanism of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the conveyor frame of the utility model;
[0021] Figure 5 It is a structural schematic diagram of the conveying roller group of the utility model.
[0022] In the figure: 1. traction frame; 2. upper traction machine; 3. lower traction machine; 4. conveyor frame; 5. conveyor roller group; 51. bearing seat; 52. conveyor shaft; 53. support frame; 54. connecting plate; 55. support roller; 56. driving plate; 57. driving cylinder; 6. cutting frame; 7. middle cutting saw; 8. synchronization mechanism; 81. jaw plate; 82. locking seat; 83. cylinder support; 84. locking cylinder; 85. locking push block; 86. locking plate; 87. locking support; 88. pin shaft; 89. spring; 9. dust suction fan. Implementation
[0023] The technical solution of the utility model is described below in conjunction with the accompanying drawings and embodiments.
[0024] like Figures 1 to 4As shown, the utility model describes a traction-type profile interruption cutting device, comprising a traction frame 1 and a cutting frame 6 arranged side by side, an upper traction machine 2 and a lower traction machine 3 for traction of profile cutting are slidably arranged on the traction frame 1, and a middle cutting saw 7 for cutting the profile is slidably arranged on the cutting frame 6; a conveying frame 4 is arranged between the traction frame 1 and the cutting frame 6, and a plurality of conveying roller groups 5 for conveying profiles are installed on the conveying frame 4; a synchronization mechanism 8 is fixedly arranged on the middle cutting saw 7, and the synchronization mechanism 8 connects the middle cutting saw 7 and the lower traction machine 3.
[0025] The center-cut saw 7 is provided with a dust suction fan 9 for collecting cutting debris. The dust suction fan 9 is provided to collect the cutting dust, thereby effectively preventing the dust from splashing and affecting the working environment, and preventing the dust from splashing and causing damage to the staff.
[0026] The conveying roller group 5 includes a support frame 53 installed on the conveying frame 4, a connecting plate 54 is fixedly provided on the support frame 53, and a supporting roller 55 is rotatably installed on the connecting plate 54. The conveying roller group 5 includes a bearing seat 51 fixedly installed on the conveying frame 4, a conveying shaft 52 is fixedly installed on the bearing seat 51, the support frame 53 is fixedly connected to the conveying shaft 52, a driving plate 56 is fixedly connected to the conveying shaft 52, a driving cylinder 57 is rotatably installed on the conveying frame 4, and the output end of the driving cylinder 57 is rotatably connected to the driving plate 56.
[0027] The driving cylinder 57 drives the driving plate 56 and the conveying shaft 52 to rotate, thereby driving the supporting roller 55 to rotate and adjust its height relative to the conveying frame 4, so that the upper surface of the object maintains the same height when cutting different objects, thereby ensuring the stability of the cutting.
[0028] The synchronization mechanism 8 includes a jaw plate 81 fixedly connected to the lower tractor 3 and a locking plate 86 slidably provided on the center-cut saw 7, and the locking plate 86 and the jaw plate 81 are both provided with jaws that can be separated in one direction. The synchronization mechanism 8 includes a locking seat 82 fixedly provided on the center-cut saw 7, a locking support 87 slidably provided on the locking seat 82, the locking plate 86 fixedly connected to the locking support 87, a cylinder support 83 fixedly provided on the locking seat 82, a locking cylinder 84 rotatably installed on the cylinder support 83, and an output end of the locking cylinder 84 is connected to the locking support 87.
[0029] A pin shaft 88 is fixedly provided on the lock support 87, and a lock push block 85 is slidably connected to the middle of the pin shaft 88. The lock push block 85 is connected to the output end of the lock cylinder 84. Springs 89 are provided on both sides of the lock push block 85, and the springs 89 are sleeved on the outer periphery of the pin shaft 88.
[0030] By setting up a synchronization mechanism 8, the center cutting saw 7 is synchronized with the lower traction machine 3, thereby ensuring stable cutting of the profile, wherein a unidirectionally separable locking plate 86 and a jaw plate 81 are used to cooperate to realize synchronous drive, effectively preventing the center cutting saw 7 from being separated from the lower traction machine 3, and the locking plate 86 can be slidably adjusted under the action of the locking cylinder 84, thereby ensuring that it can be locked when needed and separated when not needed. At the same time, the locking plate 86 is non-rigidly connected by a spring 89, effectively preventing it from being unable to separate normally due to a rigid connection.
[0031] Working principle: When it is necessary to cut the profile, the conveying roller group 5 arranged on the conveyor frame 4 feeds and conveys the profile, and the synchronization mechanism 8 synchronously connects the middle cutting saw 7 with the lower traction machine 3, and then the traction machine and the middle cutting saw 7 move to cut the profile, and the conveying roller group 5 can adjust its height according to the different profiles to ensure that the relative distance between the upper surface of the profile and the middle cutting saw 7 remains constant, thereby ensuring the stability of the cutting. When the middle cutting saw 7 is cutting the profile, the dust collected by the cutting is collected by the dust suction fan 9, which effectively prevents the splashing of dust from affecting the working environment and at the same time avoids the splashing of dust from causing damage to the staff.
[0032] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present utility model. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A traction-type profile interruption cutting device, characterized in that: The invention comprises a traction frame (1) and a cutting frame (6) arranged side by side, an upper traction machine (2) and a lower traction machine (3) for traction of profile cutting being slidably arranged on the traction frame (1), and a middle cutting saw (7) for cutting the profile being slidably arranged on the cutting frame (6); a conveying frame (4) is arranged between the traction frame (1) and the cutting frame (6), and a plurality of conveying roller groups (5) for conveying the profile are installed on the conveying frame (4); a synchronization mechanism (8) is fixedly arranged on the middle cutting saw (7), and the synchronization mechanism (8) connects the middle cutting saw (7) and the lower traction machine (3).
2. A traction-type profile interruption cutting device according to claim 1, characterized in that: The center-cut saw (7) is provided with a dust suction fan (9) for collecting cutting debris.
3. The traction-type profile interruption cutting device according to claim 1, characterized in that: The conveying roller group (5) comprises a support frame (53) mounted on a conveying frame (4), a connecting plate (54) being fixedly arranged on the support frame (53), and a supporting roller (55) being rotatably mounted on the connecting plate (54).
4. The traction-type profile interruption cutting device according to claim 3 is characterized in that: The conveying roller group (5) comprises a bearing seat (51) fixedly mounted on a conveying frame (4); a conveying shaft (52) is fixedly mounted on the bearing seat (51); the supporting frame (53) is fixedly connected to the conveying shaft (52); a driving plate (56) is fixedly connected to the conveying shaft (52); a driving cylinder (57) is rotatably mounted on the conveying frame (4); and an output end of the driving cylinder (57) is rotatably connected to the driving plate (56).
5. The traction-type profile interruption cutting device according to claim 1, characterized in that: The synchronization mechanism (8) comprises a jaw plate (81) fixedly connected to the lower traction machine (3) and a locking plate (86) slidably arranged on the center-cut saw (7), and both the locking plate (86) and the jaw plate (81) are provided with jaws that can be separated in one direction.
6. The traction-type profile interruption cutting device according to claim 5, characterized in that: The synchronization mechanism (8) comprises a locking seat (82) fixedly arranged on the center-cutting saw (7), a locking support (87) being slidably arranged on the locking seat (82), the locking plate (86) being fixedly connected to the locking support (87), a cylinder support (83) being fixedly arranged on the locking seat (82), a locking cylinder (84) being rotatably mounted on the cylinder support (83), and an output end of the locking cylinder (84) being connected to the locking support (87).
7. The traction-type profile interruption cutting device according to claim 6, characterized in that: A pin shaft (88) is fixedly arranged on the lock support (87), a lock push block (85) is slidably connected to the middle of the pin shaft (88), the lock push block (85) is connected to the output end of the lock cylinder (84), and springs (89) are arranged on both sides of the lock push block (85), and the springs (89) are sleeved on the outer circumference of the pin shaft (88).
Citation Information
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