Scrap removing device of medium-thickness plate saw
The chip removal device for medium and thick plates addresses the challenge of debris removal by using a frame with a rotating saw, atomizing nozzle, and collection box to cool and collect debris, improving saw efficiency and extending its lifespan.
Patent Information
- Application Number
- CN202421143624.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Existing cutting machines struggle to effectively remove debris generated during the cutting of medium-thick aluminum plates due to the small size of the debris easily entering gaps and being difficult to suction.
A chip removal device for medium and thick plates featuring a frame with a supporting plate, a rotating plate, a motor-driven circular saw, an atomizing nozzle for cooling and debris collection, and a collection box with universal wheels for easy debris removal, guided by a guide plate to prevent splashing and facilitate collection.
Effectively cools the circular saw and collects debris by spraying it into a collection box, enhancing the saw's service life and ensuring efficient debris removal without splashing.
Smart Images
Figure CN222288996U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting machines, in particular to a chip removal device for sawing medium and thick plates. Background Art
[0002] Aluminum plates are rectangular plates made from aluminum ingots through rolling. They are divided into thin plates, regular plates, medium plates and thick plates according to their thickness. Medium-thick aluminum plates belong to the category of medium plates, generally referring to aluminum plates with a thickness of 10-100mm. Medium-thick aluminum plates are widely used in aerospace, shipbuilding, automobiles, construction machinery, pressure vessels and other fields due to their physical and mechanical properties. They can withstand certain pressures and loads and are suitable for structural parts that require certain strength and plasticity. During the processing of medium-thick aluminum plates, circular saws are usually required to cut them.
[0003] In the prior art, the cutting machine used for cutting thick aluminum plates generally removes the debris generated during the cutting process through an upward suction and downward suction chip removal mechanism. However, since the debris is small and easily enters the gap, it is not easy to remove the debris in the gap by suction. In order to solve the above problem, a chip removal device for medium and thick plate saws is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a chip removal device for sawing medium and thick plates in order to solve the above problems.
[0005] The technical solution adopted by the utility model is as follows: a chip removal device for a medium and thick plate saw comprises:
[0006] A frame, wherein a supporting plate is fixedly installed in the middle, a fixing seat is fixedly installed on one side of the upper surface of the supporting plate, a rotating plate is hingedly connected to the upper end of the fixing seat, a motor is fixedly installed on the upper surface of the rotating plate, and a circular saw is fixedly installed on the end of the output shaft of the motor;
[0007] The second cylinder is fixedly mounted on the front side of the top of the frame, a pressure plate is fixedly mounted on the end of the output shaft of the second cylinder, a mounting seat is fixedly mounted on the upper surface of the pressure plate, an atomizing nozzle is fixedly mounted on the outer wall of the mounting seat, an oil tank is fixedly mounted on the rear side of the top of the frame, a connecting pipe is fixedly mounted on the bottom of the oil tank, and one side of the connecting pipe is fixedly connected to the top of the atomizing nozzle;
[0008] The collection box is arranged at the lower end of the frame.
[0009] Through the above technical scheme, the medium and thick aluminum plate to be cut is placed on the upper surface of the supporting plate, and the second cylinder is extended so that the pressure plate at its lower end is pressed tightly against the upper surface of the medium and thick aluminum plate. At this time, the motor drives the circular saw to rotate at high speed to cut the medium and thick aluminum plate. During the cutting process, the oil in the oil tank enters the atomizing nozzle through the connecting pipe, and the oil enters the atomizing nozzle to be atomized and sprayed toward the cutting position of the medium and thick aluminum plate. On the one hand, the circular saw is cooled to increase its service life, and on the other hand, the debris generated by the cutting is sprayed into the collection box.
[0010] In a preferred embodiment, a guide plate is hingedly connected to the outer wall of the pressure plate on a side away from the mounting seat.
[0011] Through the above technical solution, when the pressure plate is pressed against the upper surface of the medium-thick aluminum plate, the guide plate is forced to open outward, and during the chip removal process, the chip mixture is guided by the guide plate into the collection box to prevent the chips from splashing.
[0012] In a preferred embodiment, universal wheels are fixedly mounted on the four corners of the bottom of the collection box.
[0013] Through the above technical solution, when the debris in the collection box is full, the collection box can be easily pulled out from the bottom of the frame through the universal wheels.
[0014] In a preferred embodiment, a first cylinder is hingedly connected to the lower end of the frame, and an output shaft of the first cylinder is hingedly connected to the lower wall of the rotating plate.
[0015] Through the above technical solution, the rotating plate is driven to rotate by the extension and contraction of the first cylinder, thereby changing the position of the circular saw.
[0016] In a preferred embodiment, an electric control cabinet is fixedly installed on the right side of the upper end of the frame, and the first cylinder, the second cylinder and the motor are all electrically connected to the electric control cabinet.
[0017] In a preferred embodiment, a through slot is provided in the middle of the upper surface of the supporting plate, and the collecting box is located directly below the through slot.
[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are as follows: the utility model provides a chip removal device for sawing medium and thick plates.
[0019] Place the medium-thick aluminum plate to be cut on the upper surface of the supporting plate, and the second cylinder extends so that the pressure plate at its lower end presses the upper surface of the medium-thick aluminum plate. At this time, the motor drives the circular saw to rotate at high speed to cut the medium-thick aluminum plate. During the cutting process, the oil in the oil tank enters the atomizing nozzle through the connecting pipe, and the oil enters the atomizing nozzle to be atomized and sprayed to the cutting position of the medium-thick aluminum plate. On the one hand, the circular saw is cooled to increase its service life, and on the other hand, the debris generated by the cutting is sprayed into the collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the utility model;
[0021] Figure 2 It is the front view in the utility model.
[0022] Markings in the figure: 1-frame; 2-support plate; 3-fixed seat; 4-rotating plate; 5-motor; 6-circular saw; 7-first cylinder; 8-second cylinder; 9-pressing plate; 10-mounting seat; 11-atomizing nozzle; 12-oil tank; 13-connecting pipe; 14-collecting box; 15-universal wheel; 16-guide plate. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The following will be combined Figure 1-2 The chip removal device for sawing medium and thick plates according to the embodiment of the utility model is described in detail.
[0025] Example:
[0026] Chip removal device for medium and thick plate saws, comprising:
[0027] A frame 1, in which a supporting plate 2 is fixedly installed in the middle, a fixing seat 3 is fixedly installed on one side of the upper surface of the supporting plate 2, a rotating plate 4 is hinged on the upper end of the fixing seat 3, a first cylinder 7 is hinged on the lower end of the frame 1, the output shaft of the first cylinder 7 is hinged to the lower wall of the rotating plate 4, the rotating plate 4 is driven to rotate by the extension and contraction of the first cylinder 7, thereby changing the position of the circular saw 6, a motor 5 is fixedly installed on the upper surface of the rotating plate 4, a circular saw 6 is fixedly installed on the end of the output shaft of the motor 5, a medium-thick aluminum plate to be cut is placed on the upper surface of the supporting plate 2, the second cylinder 8 is extended so that the pressing plate 9 at its lower end is pressed against the upper surface of the medium-thick aluminum plate, and at this time, the motor 5 works to drive the circular saw 6 to rotate at a high speed to perform a cutting operation on the medium-thick aluminum plate;
[0028] The second cylinder 8 is fixedly installed on the front side of the top of the frame 1, a pressure plate 9 is fixedly installed on the end of the output shaft of the second cylinder 8, an electric control cabinet is fixedly installed on the right side of the upper end of the frame 1, the first cylinder 7, the second cylinder 8 and the motor 5 are all electrically connected to the electric control cabinet, a mounting seat 10 is fixedly installed on the upper surface of the pressure plate 9, an atomizing nozzle 11 is fixedly installed on the outer wall of the mounting seat 10, and a guide plate 16 is hinged on the outer wall of the pressure plate 9 away from the mounting seat 10. When the pressure plate 9 is pressed tightly on the upper surface of the medium-thick aluminum plate, the guide plate 16 is forced to open outward, and the debris mixture is removed during the chip removal process. The guide plate 16 guides the oil into the collection box 14 to prevent the debris from splashing. An oil tank 12 is fixedly installed on the rear side of the top of the frame 1. A connecting pipe 13 is fixedly installed on the bottom of the oil tank 12. One side of the connecting pipe 13 is fixedly connected to the top of the atomizing nozzle 11. During the cutting process, the oil in the oil tank 12 enters the atomizing nozzle 11 through the connecting pipe 13. The oil enters the atomizing nozzle 11 and is atomized and sprayed toward the cutting position of the medium-thick aluminum plate. On the one hand, the circular saw 6 is cooled to increase its service life, and on the other hand, the debris generated by the cutting is sprayed into the collection box 14.
[0029] The collecting box 14 is arranged at the lower end of the frame 1, and universal wheels 15 are fixedly installed at the four corners of the bottom of the collecting box 14. When the debris in the collecting box 14 is full, the collecting box 14 can be easily pulled out from the bottom of the frame 1 through the universal wheels 15. A through groove is provided in the middle of the upper surface of the supporting plate 2, and the collecting box 14 is located directly below the through groove.
[0030] Working principle:
[0031] The medium-thick aluminum plate to be cut is placed on the upper surface of the supporting plate 2, and the second cylinder 8 is extended so that the pressure plate 9 at its lower end presses the upper surface of the medium-thick aluminum plate. At this time, the motor 5 works to drive the circular saw 6 to rotate at high speed to cut the medium-thick aluminum plate. During the cutting process, the oil in the oil tank 12 enters the atomizing nozzle 11 through the connecting pipe 13, and the oil is sprayed from the atomizing nozzle 11 to the cutting position of the medium-thick aluminum plate. On the one hand, the circular saw 6 is cooled to increase its service life, and on the other hand, the debris generated by the cutting is sprayed into the collection box 14.
[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. Chip removal device for medium and thick plate sawing, characterized by: include: A frame (1), wherein a support plate (2) is fixedly mounted in the middle thereof, a fixing seat (3) is fixedly mounted on one side of the upper surface of the support plate (2), a rotating plate (4) is hingedly connected to the upper end of the fixing seat (3), a motor (5) is fixedly mounted on the upper surface of the rotating plate (4), and a circular saw (6) is fixedly mounted on the end of the output shaft of the motor (5); A second cylinder (8) is fixedly mounted on the front side of the top of the frame (1); a pressure plate (9) is fixedly mounted on the end of the output shaft of the second cylinder (8); a mounting seat (10) is fixedly mounted on the upper surface of the pressure plate (9); an atomizing nozzle (11) is fixedly mounted on the outer wall of the mounting seat (10); an oil tank (12) is fixedly mounted on the rear side of the top of the frame (1); a connecting pipe (13) is fixedly mounted on the bottom of the oil tank (12); one side of the connecting pipe (13) is fixedly connected to the top of the atomizing nozzle (11); A collection box (14) is arranged at the lower end of the frame (1).
2. The chip removal device for medium and thick plate sawing as claimed in claim 1, characterized in that: A guide plate (16) is hingedly connected to the outer wall of the pressure plate (9) on a side away from the mounting seat (10).
3. The chip removal device for medium and thick plate sawing as claimed in claim 1, characterized in that: Universal wheels (15) are fixedly mounted at the four corners of the bottom of the collection box (14).
4. The chip removal device for thick plate sawing as claimed in claim 1, characterized in that: A first cylinder (7) is hingedly connected to the lower end of the frame (1), and an output shaft of the first cylinder (7) is hingedly connected to the lower wall of the rotating plate (4).
5. The chip removal device for medium and thick plate sawing as claimed in claim 4, characterized in that: An electric control cabinet is fixedly mounted on the right side of the upper end of the frame (1), and the first cylinder (7), the second cylinder (8) and the motor (5) are all electrically connected to the electric control cabinet.
6. The chip removal device for thick plate sawing as claimed in claim 1, characterized in that: A through groove is provided in the middle of the upper surface of the supporting plate (2), and the collecting box (14) is located directly below the through groove.