Adjustable bowl-shaped slotting cutter mounting device
By designing an installation device including a tapered handle seat, knife sleeve, fixing screw and adjustment screw, the problem of the inability to install and adjust the bowl-type toothed knife in different countries is solved, and the stable installation and efficiency of the toothed knife are achieved Adjustment improves the versatility and operation stability of the tooth insertion tool.
Patent Information
- Application Number
- CN202421119782.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The bowl-type toothed knife of different national standards cannot be installed firmly on the toothed machine, and the inner hole of the bowl-type toothed knife causes the tool to jump, making it difficult to adjust.
A mounting device including a tapered handle seat, a knife sleeve, a fixing screw and an adjustment screw is designed. The tapered handle seat is installed on the gear plug through a Mohs conical handle and countersunk hole, and the knife sleeve is used to use a square boss and a fixing screw. Fixed with the tooth insertion knife and adjust the elasticity according to the dial meter by adjusting the adjusting screws to achieve stable installation and adjustment of the tooth insertion knife.
It improves the installation stability and adjustment efficiency of the tooth insertion knife, enhances the versatility of different standard bowl-type tooth insertion knife, and ensures the stable operation of the tooth insertion knife.
Smart Images

Figure CN222289026U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear shaping processing, in particular to an adjustable bowl-shaped gear shaping cutter installation device. Background Art
[0002] Gear shaping is an important and classic processing method in the field of gear processing. Gear shaping machines and gear shaping cutters are generally connected using Morse taper shanks. As the tool module and number of teeth increase, Morse taper shanks are no longer suitable for this type of tool, so bowl-shaped gear shaping cutters appear.
[0003] Different inner holes are designed according to the size of the bowl-shaped gear shaping cutter, and the standards of different countries are slightly different, which results in the inability of different standard cutters to be installed with the gear shaping machine, and therefore cannot be stably installed on the gear shaping machine. In addition, the bowl-shaped gear shaping cutter is installed with the inner hole, which easily causes the cutter to jump and is difficult to adjust. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art and proposes a bowl-shaped gear shaping cutter installation device which is stable in installation and convenient in adjustment.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An adjustable bowl-shaped gear shaping cutter mounting device, comprising:
[0007] The conical handle seat has an inner stopper at the bottom and a plurality of adjustment holes at intervals in an annular shape on the outer wall, and each adjustment hole is connected to the inner stopper;
[0008] The cutter sleeve has a gear shaping cutter fixedly connected to its bottom and a boss on its top, which can be inserted into the inner stop;
[0009] A plurality of fixing screws, each fixing screw being used to connect the taper shank seat and the tool sleeve;
[0010] A plurality of adjusting screws are provided, each adjusting screw is threadedly connected to an adjusting hole, and one end of each adjusting screw can be inserted into the inner stop and abut against the outer wall of the boss in a ring shape.
[0011] Furthermore, a plurality of first countersunk holes are provided in a circular shape at equal intervals at the bottom of the tapered shank seat, and each first countersunk hole is used to connect the tapered shank seat to a gear shaping machine.
[0012] Furthermore, the bottom of the conical handle seat is provided with a plurality of fixing holes at equal intervals in a circular shape, and the bottom of the tool sleeve is provided with a plurality of second countersunk holes at equal intervals in a circular shape. Each fixing screw is arranged in a second countersunk hole and is threadedly connected to a fixing hole.
[0013] Furthermore, each first countersunk hole and each fixing hole are located on the same diameter circle of the tapered shank seat.
[0014] Furthermore, the boss is a square boss, and a plurality of planes are arranged at intervals on its outer wall, and one end of each adjusting screw can abut against a plane.
[0015] Furthermore, a round boss is provided at the bottom of the tool sleeve, a mounting hole is provided at the bottom of the round boss, a mounting screw is provided in the mounting hole, and the mounting screw is used to connect the tool sleeve and the gear inserting cutter.
[0016] Furthermore, an inner hole is provided in the middle of the gear shaping cutter, and a mounting screw passes through the inner hole.
[0017] Furthermore, a fixing ring is provided at the bottom of the circular boss, the fixing ring is matched with the inner hole of the gear shaping cutter, and the mounting screw passes through the fixing ring.
[0018] Furthermore, the lower end of the mounting screw is a large cone, the top surface of the large cone can abut against the gear-slotting cutter, and the bottom surface of the large cone is provided with a hexagonal inner hole.
[0019] Furthermore, the fixing holes, the adjustment holes and the first countersunk holes are all set to 4 in number, and are all distributed on the tapered handle seat in a circular shape with equal intervals.
[0020] The beneficial effects of the utility model are:
[0021] The adjustable bowl-type gear shaping cutter mounting device of the utility model mounts the tapered shank seat on the gear shaping machine through the Morse tapered shank and the countersunk hole, and in addition mounts the cutter sleeve and the bowl-type gear shaping cutter together through mounting screws to form a cutter handle assembly, and then mounts the cutter handle assembly to the tapered shank seat through the square boss and the fixing screw, so that the stability of the gear shaping cutter installation can be improved, and finally, the gear shaping cutter can be adjusted by loosening or tightening the adjusting screws at various positions according to the rotation of the dial indicator needle, thereby improving the adjustment efficiency of the bowl-type gear shaping cutter, and at the same time, because the round boss of the connecting part of the cutter sleeve and the gear shaping cutter can be freely designed, the versatility of bowl-type gear shaping cutters of different standards is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic cross-sectional structure diagram of an adjusting screw of an adjustable bowl-shaped gear shaping cutter installation device proposed by the utility model;
[0023] Figure 2 This is a schematic cross-sectional structure diagram of a fixing screw of an adjustable bowl-shaped gear shaping cutter installation device proposed by the utility model;
[0024] Figure 3 This is a schematic diagram of the cutter sleeve, mounting screws and cross-sectional structure of a gear shaping cutter installation device for an adjustable bowl-shaped gear shaping cutter proposed by the utility model;
[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of a cutter sleeve and a boss of an adjustable bowl-shaped gear shaping cutter installation device proposed by the utility model;
[0026] Figure 5 A schematic diagram of the three-dimensional structure of a cutter sleeve and a fixing ring of an adjustable bowl-shaped gear shaping cutter installation device proposed by the utility model;
[0027] Figure 6 The utility model discloses a bottom view structural schematic diagram of a tapered shank seat of an adjustable bowl-shaped gear shaping cutter mounting device.
[0028] In the figure: 1 taper shank seat, 101 fixing hole, 102 adjusting hole, 103 inner stop, 104 first countersunk hole, 2 fixing screws, 3 tool sleeve, 301 second countersunk hole, 302 mounting hole, 303 boss, 304 fixing ring, 4 mounting screws, 5 gear shaping cutter, 6 adjusting screws. DETAILED DESCRIPTION
[0029] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0031] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0032] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0033] Reference Figure 1-6 The invention discloses an adjustable bowl-shaped gear shaping cutter installation device, which is used for the installation, fixation and adjustment of the bowl-shaped gear shaping cutter, in order to facilitate the fixed installation of the gear shaping cutter and to facilitate the adjustment of the gear shaping cutter.
[0034] The adjustable bowl-shaped gear shaping cutter installation device comprises a tapered shank seat 1, a cutter sleeve 3, a plurality of fixing screws 2 and a plurality of adjusting screws 6;
[0035] The tapered shank seat 1 is a Morse tapered shank. The bottom of the tapered shank seat 1 is disc-shaped, and the top is connected to the gear shaping machine. The tapered shank seat 1 is provided with four first countersunk holes 104 at equal intervals in a ring shape on the disc-shaped bottom. The tapered shank seat 1 can be fixed to the gear shaping machine through fixing bolts and the first countersunk holes 104. An internal stop 103 is provided in the middle of the disc-shaped bottom end of the tapered shank seat 1. The bottom of the tapered shank seat 1 is provided with four threaded fixing holes 101 at equal intervals in a ring shape. The bottom of the tool sleeve 3 is provided with four second countersunk holes 301 at equal intervals in a ring shape. Each fixing screw 2 is arranged in a second countersunk hole 301 and is threadedly connected to a fixing hole 101, so that the tool sleeve 3 can be fixedly connected to the tapered shank seat 1. Each first countersunk hole 104 and each fixing hole 101 are located on the same diameter circle of the tapered shank seat 1, and the fixing screw 2 is a standard 12.9 grade hexagon socket head screw.
[0036] A circular boss is provided at the bottom of the tool sleeve 3, a threaded mounting hole 302 is provided in the middle of the bottom end of the circular boss, a mounting screw 4 is provided in the mounting hole 302, an inner hole is provided in the middle of the gear shaping cutter 5, the mounting screw 4 is used to connect the tool sleeve 3 and the gear shaping cutter 5, a fixing ring 304 is provided at the bottom of the circular boss, the outer diameter of the fixing ring 304 is designed according to the inner hole size of the bowl-shaped gear shaping cutter 5, and the h3 tolerance is adopted. The fixing ring 304 is adapted to the inner hole of the gear shaping cutter 5, so that when the gear shaping cutter 5 is installed, the fixing ring 304 can be inserted into the inner hole, so that the gear shaping cutter 5 cooperates with the tool sleeve 3, and the tool sleeve is carried out. When the gear shaping cutter 5 is connected and fixed, the mounting screw 4 is passed through the inner hole of the gear shaping cutter 5 and the fixing ring 304, and then the mounting screw 4 is screwed into the mounting hole 302. The upper end of the mounting screw 4 is provided with a thread, and the thread specification uses metric fine pitch. The thread size M is designed according to the outer diameter D of the fixing ring 304, M = (2 / 3) D. The lower end of the mounting screw 4 is a large cone, and the top surface of the large cone can abut the gear shaping cutter 5, so that the gear shaping cutter 5 can be fixed to the bottom of the tool sleeve 3, and the bottom surface of the large cone is provided with a hexagonal inner hole, which is convenient for using an inner hexagon wrench to tighten the mounting screw 4.
[0037] A boss 303 is provided on the top of the tool sleeve 3. The boss 303 is a square boss with four planes spaced apart on its outer wall. The square boss is processed into a square with rounded corners. The boss 303 can be inserted into the inner stop 103. The tolerance of the inner stop 103 is H6, and the outer diameter tolerance of the boss 303 is h6. The disc-shaped outer wall of the tapered shank seat 1 is annular and has four adjustment holes 102 at equal intervals. Each adjusting screw 6 can be installed in an adjusting hole 102, and since each adjusting hole 102 is connected to the inner stop 103, one end of each adjusting screw 6 can be inserted into the inner stop 103, and one end of each adjusting screw 6 can be against a plane of the square boss. The gear cutter 5 can be adjusted by adjusting the four adjusting screws 6 in different directions. The adjusting screw 6 is a standard 12.9 grade hexagon socket head screw.
[0038] Working principle of the adjustable bowl-type gear shaping cutter mounting device:
[0039] During assembly, firstly, the taper shank seat 1 is installed on the gear shaping machine through the Morse taper shank and the first countersunk hole 104;
[0040] In addition, the tool sleeve 3 and the gear shaping cutter 5 are fixed, specifically, the mounting screw 4 is passed through the inner hole of the gear shaping cutter 5 and the fixing ring 304, and then the mounting screw 4 is screwed into the mounting hole 302. At this time, since the lower end of the mounting screw 4 is a large cone, the top surface of the large cone can abut the gear shaping cutter 5, and the gear shaping cutter 5 can be fixed to the bottom of the tool sleeve 3, so that the tool sleeve 3 and the gear shaping cutter 5 form a tool handle assembly;
[0041] Then insert the square boss on the upper part of the tool sleeve 3 into the inner stop 103 of the tapered shank seat 1, pass the fixing screw 2 through the second countersunk hole 301, and screw the fixing screw 2 into the fixing hole 101, so as to install the tool sleeve 3 on the tapered shank seat 1. During installation, it is necessary to pay attention to that the four planes of the square boss need to be aligned with the four adjustment holes 102 in the inner stop 103. At this time, the entire tooling has been installed on the gear shaping machine;
[0042] When the gear shaping cutter 5 needs to be adjusted, use a micrometer and rotate the entire tooling. According to the rotation of the micrometer needle, tighten the adjusting screws 6 at different positions on the tapered shank seat 1, so that one end of the adjusting screw 6 can be pressed against the square boss plane of the tool sleeve 3 and move slightly, thereby slightly adjusting the tool sleeve 3 until the micrometer needle changes less than 0.008mm. At this time, the tooling installation and adjustment are completed.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An adjustable bowl-shaped gear shaping cutter mounting device, characterized in that: include: A conical handle seat (1) having an inner stop (103) at its bottom and a plurality of adjustment holes (102) at intervals in a circular shape on its outer wall, wherein each of the adjustment holes (102) is communicated with the inner stop (103); A cutter sleeve (3) having a gear shaping cutter (5) fixedly connected to its bottom and a boss (303) provided on its top, wherein the boss (303) can be inserted into the inner stop (103); A plurality of fixing screws (2), each of the fixing screws (2) being used to connect the tapered shank seat (1) and the tool sleeve (3); A plurality of adjusting screws (6), each of the adjusting screws (6) is threadedly connected to an adjusting hole (102), and one end of each adjusting screw (6) can be inserted into the inner stop (103) and abut against the outer wall of the boss (303) in a ring shape.
2. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 1, characterized in that: The bottom of the tapered shank seat (1) is provided with a plurality of first countersunk holes (104) in an annular shape and at equal intervals, and each of the first countersunk holes (104) is used to connect the tapered shank seat (1) to a gear shaping machine.
3. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 2, characterized in that: The bottom of the conical shank seat (1) is provided with a plurality of fixing holes (101) at equal intervals in a circular shape, and the bottom of the tool sleeve (3) is provided with a plurality of second countersunk holes (301) at equal intervals in a circular shape, and each of the fixing screws (2) is arranged in one of the second countersunk holes (301) and is threadedly connected to one of the fixing holes (101).
4. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 3, characterized in that: Each of the first countersunk holes (104) and each of the fixing holes (101) are located on the same diameter circle of the tapered shank seat (1).
5. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 1, characterized in that: The boss (303) is a square boss, and a plurality of planes are arranged at intervals on its outer wall. One end of each of the adjusting screws (6) can abut against one of the planes.
6. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 1, characterized in that: A circular boss is provided at the bottom of the tool sleeve (3), a mounting hole (302) is provided at the bottom of the circular boss, a mounting screw (4) is provided in the mounting hole (302), and the mounting screw (4) is used to connect the tool sleeve (3) and the gear inserting cutter (5).
7. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 6, characterized in that: An inner hole is provided in the middle of the gear inserting cutter (5), and the mounting screw (4) passes through the inner hole.
8. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 7, characterized in that: A fixing ring (304) is provided at the bottom of the circular boss, the fixing ring (304) is matched with the inner hole of the gear inserting cutter (5), and the mounting screw (4) passes through the fixing ring (304).
9. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 7, characterized in that: The lower end of the mounting screw (4) is a large cone, the top surface of the large cone can abut against the gear inserting cutter (5), and the bottom surface of the large cone is provided with a hexagonal inner hole.
10. The adjustable bowl-shaped gear shaping cutter mounting device according to claim 3, characterized in that: The fixing hole (101), the adjusting hole (102) and the first countersunk hole (104) are all arranged in four numbers and are distributed in a circular shape at equal intervals on the tapered handle seat (1).
