Motor iron core laser welding CCD detection assembly

Abstract

The utility model discloses a motor iron core laser welding CCD detection assembly which comprises an index plate, a plurality of machining stations are evenly distributed on the index plate, a mounting frame body rotating around the circle center of the index plate is arranged on the index plate, and the mounting frame body rotates around the circle center of the index plate, so that visual detection equipment moves among the machining stations; the installation frame body comprises a rotating shaft, a rotating plate and a stand column, the rotating shaft and the index plate are coaxially arranged, the end, extending out of the upper end face of the index plate, of the rotating shaft is fixedly connected with one end of the rotating plate, and the stand column is perpendicularly arranged on the upper end face of the other end of the rotating plate. The motor iron core laser welding CCD detection assembly can rotate around the circle center, so that the positions of a plurality of industrial cameras arranged on the mounting frame body can be conveniently adjusted, the positions of the industrial cameras can be conveniently rotated among stations, visual positioning is carried out on workpieces when the industrial cameras are in processing gaps of the stations, the total cost of equipment can be reduced, and the production efficiency is improved. And the use effect is good.

Description

Technical Field

[0001] The utility model relates to the technical field of laser welding equipment, in particular to a motor core laser welding CCD detection component. Background Art

[0002] The motor core is the rotating part of the electric motor, including the core, rotor winding and shaft. The rotor winding can cut the stator magnetic field, generate induced electromotive force and current, and under the action of the rotating magnetic field, the rotor is forced to rotate.

[0003] In the processing of motor core parts, it is necessary to weld the motor core. Laser welding is an efficient and precise welding method that uses a high-energy-density laser beam as a heat source. Laser welding is one of the important aspects of the application of laser material processing technology. Laser welding can reduce the required amount of heat input to the minimum, the metallographic change range of the heat-affected zone is small, and the deformation caused by heat conduction is also minimal; it is particularly suitable for the welding of motor cores, and the welding speed is fast while keeping the core deformation small.

[0004] However, when laser welding the motor core, it is necessary to locate and verify the position of the core to be fed, so as to make the automatic welding more accurate. In the existing technology, the size of the product is detected manually, which is troublesome, time-consuming and labor-intensive, and is not conducive to the detection of batch products; at the same time, there is a certain error in the manual detection of product size. The CCD image detection device can directly convert the optical signal into a digital electrical signal to achieve image acquisition, storage, transmission, processing and reproduction. Its notable features are: 1. Small size and light weight; 2. High sensitivity, low noise, and large dynamic range; 3. Fast response speed, self-scanning function, small image distortion, and no afterimage; 4. It is produced using ultra-large-scale integrated circuit process technology, with high pixel integration, precise size, and low commercial production cost. Therefore, the CCD image detection device is more suitable for positioning detection of motor cores.

[0005] However, due to the limited installation space of automated production equipment, the installation of visual inspection mechanisms is inconvenient; and, usually, a corresponding CCD inspection device needs to be separately set up at each workstation, which is not universal between workstations. Setting up more CCD inspection devices undoubtedly increases the cost of the equipment. In view of the above, it is necessary to propose a motor core laser welding CCD inspection component to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to solve the above technical problems and provide a motor core laser welding CCD detection component.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a motor core laser welding CCD detection component, including a dividing plate, on which a plurality of processing stations are evenly distributed, the dividing plate is provided with a mounting frame that rotates around the center of the dividing plate, the mounting frame is provided with a visual inspection device, the mounting frame rotates around the center of the dividing plate to move the visual inspection device between each processing station; the mounting frame includes a rotating shaft, a rotating plate, and a column, the rotating shaft is coaxially arranged with the dividing plate, one end of the rotating shaft extends out of the upper end face of the dividing plate and is fixedly connected to one end of the rotating plate, the other end of the upper end face of the rotating plate is vertically provided with a column, and the visual inspection device is arranged on the column.

[0008] Furthermore, a processing platform is provided under the dividing plate, a driving box is provided on the processing platform, the dividing plate is rotatably arranged on the driving box, a reduction motor is provided on one side of the driving box, the reduction motor drives the dividing plate to rotate, and a through hole for the rotary pump to pass through is provided at the center of the dividing plate.

[0009] Furthermore, a servo motor is provided inside the driving box, and an output end of the servo motor is connected to the rotating shaft.

[0010] Furthermore, the rotating plate and the column are connected via a fastening base, and the fastening base includes a bottom flange and a fixing cylinder. The bottom flange and the rotating plate are fixedly connected, the fixing cylinder has an insertion hole for inserting the column, a clamping fixing ring is provided on the upper part of the fixing cylinder, a first opening is provided on one side of the clamping fixing ring, and first locking screw holes are provided on both sides of the first opening.

[0011] Furthermore, the column is provided with an upper camera, a lower camera, a fill light platform, and a strip light source; the upper camera and the lower camera are both mounted on the column through an adjustable frame; and the fill light platform is provided with a strip light source.

[0012] Furthermore, a lower outer diameter groove is provided on the lower part of the outer wall of the motor core, and an upper inner hole groove is provided inside. A QR code is provided on the upper end surface of the motor core. The lower camera cooperates with the lower outer diameter groove, and the upper camera cooperates with the upper inner hole groove and the QR code. The strip light source provides fill light from both sides of the lower outer diameter groove.

[0013] Furthermore, the adjustable frame includes a clamping portion, a mounting plate, and an adjustable angle code, the clamping portion includes a rectangular clamping body, the clamping body is provided with a clamping hole, a second opening is provided on one side of the clamping body, and second locking screw holes are provided on both sides of the second opening, the mounting plate flange is connected to one side of the clamping portion, and a plurality of mounting holes are provided in an array on the mounting plate, one side of the adjustable angle code is provided with a center hole and an arc-shaped waist hole, and the other side is provided with a camera hole for installing a CCD camera, and the center of the arc-shaped waist hole coincides with the center of the center hole.

[0014] Furthermore, the fill light platform includes a platform plate and a clamping portion. Two longitudinally arranged strip light sources are provided on the upper surface of the platform plate close to the motor core. The strip light sources are arranged on both sides of the lower camera. The platform plate is fixed to the column through the clamping portion on the side close to the column.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the motor core laser welding CCD detection component of the utility model can rotate around the center of a circle, so that multiple industrial cameras arranged on the mounting frame can be conveniently adjusted in position and rotated between various workstations, and the workpiece can be visually positioned during the processing gaps between the workstations, thereby reducing the total cost of the equipment and achieving better use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a CCD detection component for laser welding of a motor core. Figure 1 ;

[0017] Figure 2 This is a CCD detection component for laser welding of a motor core. Figure 2 ;

[0018] Figure 3 This is an exploded view of the CCD detection component of the utility model;

[0019] In the figure: 1. indexing plate; 2. processing station; 3. mounting frame; 4. rotating shaft; 5. rotating plate; 6. column; 7. processing platform; 8. driving box; 9. reduction motor; 10. through hole; 11. fastening base; 12. bottom flange; 13. fixing cylinder; 14. insertion hole; 15. clamping fixing ring; 16. first opening; 17. first locking screw hole; 18. upper camera; 19. lower camera; 20. fill light platform; 21. strip light source; 22. outer diameter groove at the lower end; 23. inner hole groove at the upper end; 24. QR code; 25. clamping part; 26. mounting plate; 27. adjustable angle code; 28. clamping hole; 29. ​​second opening; 30. second locking screw hole; 31. mounting hole; 32. center hole; 33. arc waist hole; 34. camera hole; 35. platform plate; 36. motor core. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0021] A motor core laser welding CCD detection component, such as Figure 1As shown, it includes a dividing plate 1, which is arranged on a processing platform 7. A drive box 8 is arranged on the processing platform 7. The dividing plate 1 is rotatably arranged on the drive box 8. A reduction motor 9 is arranged on one side of the drive box 8. The reduction motor 9 drives the dividing plate 1 to rotate. A plurality of processing stations 2 are evenly distributed on the dividing plate 1. Specifically, each processing station 2 can be divided into a loading station, a standby station, a welding station, and an unloading station. When the dividing plate 1 rotates, the motor core 36 positioned by the core fixture on each processing station 2 is rotated, so as to realize the assembly line movement of the motor core 36 between each station; it can be understood that when the motor core 36 is loaded, it is necessary to measure whether the core loading position is accurate, or when the position of other stations needs to be calibrated, visual inspection can be performed through this CCD detection component.

[0022] Specifically, the indexing plate 1 is provided with a mounting frame 3 that rotates around the center of the indexing plate 1, and the mounting frame 3 is provided with a visual inspection device. The mounting frame 3 rotates around the center of the indexing plate 1 to move the visual inspection device between each processing station 2; Figure 1 , 2 As shown, when a workpiece is placed on the loading station, the motor core 36 is visually inspected by the CCD detection component. The mounting frame 3 is controlled so that the CCD detection component faces the loading station. The mounting frame 3 includes a rotating shaft 4, a rotating plate 5, and a column 6. The rotating shaft 4 is coaxially arranged with the indexing plate 1. One end of the rotating shaft 4 extends out of the upper end surface of the indexing plate 1 and is fixedly connected to one end of the rotating plate 5. The upper end surface of the other end of the rotating plate 5 is vertically provided with a column 6, and the visual inspection device is arranged on the column 6.

[0023] In this embodiment, the visual inspection equipment includes an upper camera 18 and a lower camera 19; both the upper camera 18 and the lower camera 19 are CCD industrial cameras, and the corresponding motor core 36 to be inspected is provided with a calibration position for inspection. Specifically, a lower outer diameter groove 22 is provided on the lower part of the outer wall of the motor core 36, and an upper inner hole groove 23 is provided inside. A two-dimensional code 24 is provided on the upper end surface of the motor core 36. The lower camera 19 cooperates with the lower outer diameter groove 22, and the upper camera 18 cooperates with the upper inner hole groove 23 and the two-dimensional code 24; after loading, the lower camera 19 faces the lower outer diameter groove 22, and the upper camera 18 faces the upper inner hole groove 23 on the inner wall of the motor core 36. The two cameras compare the collected image information with the preset standard position, so as to indicate whether the installation angle and position of the motor core 36 workpiece on the loading station are accurate; at the same time, the upper camera 18 can also read the two-dimensional code 24 information at the same time to detect whether the information of the processed motor core 36 is consistent.

[0024] Specifically, a through hole 10 for the rotary pull to pass through is provided at the center of the dividing plate 1; thereby, the mounting frame 3 and the dividing plate 1 can rotate independently of each other.

[0025] As an embodiment, the rotation of the mounting frame 3 is manually adjusted and positioned. In actual use, the CCD detection component can be fixed toward a certain workstation and fixed in position. It can be understood that when the position needs to be changed, the positioning of the rotating shaft 4 can be loosened, and the mounting frame 3 can be rotated toward other workstations and fixed in position. In this way, a set of CCD detection components can be used for multiple workstations.

[0026] As another embodiment; a servo motor is provided inside the drive box 8, and the output end of the servo motor is connected to the rotating shaft 4. In actual use, the servo motor controls the mounting frame 3 to rotate at a fixed angle relative to the dividing plate 1, so that the visual inspection equipment can be used for each processing station 2. When in use, the servo motor can move the CCD inspection component toward the required station for visual inspection at any time as needed.

[0027] like Figure 3 As shown, the rotating plate 5 is connected to the column 6 through a fastening base 11, and the fastening base 11 includes a bottom flange 12 and a fixing cylinder 13. The bottom flange 12 is fixedly connected to the rotating plate 5, and the fixing cylinder 13 has an insertion hole 14 for inserting the column 6. A clamping fixing ring 15 is provided on the upper part of the fixing cylinder 13. A first opening 16 is provided on one side of the clamping fixing ring 15, and first locking screw holes 17 are provided on both sides of the first opening 16. The column 6 can be detachably mounted on the rotating plate 5 by the fastening base 11, and the horizontal deflection angles of various components on the column 6 can be adjusted and locked as a whole. By setting a bolt in the first locking screw hole 17, the clamping fixing ring 15 can be locked to fix the column 6.

[0028] The column 6 is provided with an upper camera 18, a lower camera 19, a fill light platform 20, and a strip light source 21. The upper camera 18 and the lower camera 19 are both mounted on the column 6 through an adjustable frame. The fill light platform 20 is provided with a strip light source 21; the strip light source 21 provides fill light from both sides of the outer diameter groove 22 at the lower end.

[0029] like Figure 3As shown, the adjustable frame includes a clamping portion 25, a mounting plate 26, and an adjustable angle code 27. The clamping portion 25 includes a rectangular clamping body, the clamping body is provided with a clamping hole 28, a second opening 29 is provided on one side of the clamping body, and second locking screw holes 30 are provided on both sides of the second opening 29. The mounting plate 26 is flange-connected to one side of the clamping portion 25, and a plurality of mounting holes 31 are provided in an array on the mounting plate 26. One side of the adjustable angle code 27 is provided with a center hole 32 and an arc-shaped waist hole 33, and the other side is provided with a camera hole 34 for installing a CCD camera. The center of the arc-shaped waist hole 33 coincides with the center of the center hole 32. The clamping portion 25 can be fixedly clamped on the column 6 by installing the bolt in the second locking screw hole 30, and the horizontal deflection angle of the CCD camera can be adjusted individually. An adjustable angle code 27 is arranged on the side of the mounting plate 26. In actual use, screws are arranged in the center hole 32 and the arc waist hole 33, and are screwed into the mounting hole 31. The center hole 32 can make the adjustable angle code 27 adjust the pitch angle in the longitudinal direction, that is, adjust the pitch angle of the CCD camera. When the arc waist hole 33 is locked, the position of the adjustable angle code is fixed. In this way, the horizontal angle or vertical angle of the CCD camera can be adjusted individually.

[0030] The light-filling platform 20 includes a platform plate 35 and a clamping portion 25. Two longitudinally arranged strip light sources 21 are provided on the upper end surface of the platform plate 35 near the motor core 36. The strip light sources 21 are arranged on both sides of the lower camera 19. The side of the platform plate 35 near the column 6 is fixed to the column 6 by the clamping portion 25. The light-filling platform 20 is also fixed by the aforementioned clamping portion 25, and the strip light sources 21 are used to fill light for the detection of the CCD camera.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A motor core laser welding CCD detection assembly, comprising a dividing plate (1), on which a plurality of processing stations (2) are evenly distributed, characterized in that: The indexing disk (1) is provided with a mounting frame (3) which rotates around the center of the indexing disk (1), and a visual inspection device is provided on the mounting frame (3). The mounting frame (3) rotates around the center of the indexing disk (1) so that the visual inspection device moves between various processing stations (2); the mounting frame (3) comprises a rotating shaft (4), a rotating plate (5), and a column (6); the rotating shaft (4) is coaxially arranged with the indexing disk (1); one end of the rotating shaft (4) extends out of the upper end surface of the indexing disk (1) and is fixedly connected to one end of the rotating plate (5); a column (6) is vertically arranged on the upper end surface of the other end of the rotating plate (5), and the visual inspection device is provided on the column (6).

2. The motor core laser welding CCD detection assembly according to claim 1, characterized in that: A processing platform (7) is provided below the indexing plate (1), a driving box (8) is provided on the processing platform (7), the indexing plate (1) is rotatably arranged on the driving box (8), a reduction motor (9) is provided on one side of the driving box (8), the reduction motor (9) drives the indexing plate (1) to rotate, and a through hole (10) for a rotary pump to pass through is provided at the center of the indexing plate (1).

3. The motor core laser welding CCD detection assembly according to claim 2, characterized in that: A servo motor is arranged inside the driving box (8), and an output end of the servo motor is connected to the rotating shaft (4).

4. The motor core laser welding CCD detection assembly according to claim 1, characterized in that: The rotating plate (5) and the column (6) are connected via a fastening base (11), and the fastening base (11) comprises a bottom flange (12) and a fixing tube (13). The bottom flange (12) and the rotating plate (5) are fixedly connected, and the fixing tube (13) has an insertion hole (14) for inserting the column (6). A clamping fixing ring (15) is provided on the upper part of the fixing tube (13), and a first opening (16) is provided on one side of the clamping fixing ring (15). First locking screw holes (17) are provided on both sides of the first opening (16).

5. The motor core laser welding CCD detection assembly according to claim 1, characterized in that: The column (6) is provided with an upper camera (18), a lower camera (19), a fill-light platform (20), and a strip light source (21); the upper camera (18) and the lower camera (19) are both mounted on the column (6) via an adjustable frame; and the fill-light platform (20) is provided with a strip light source (21).

6. The motor core laser welding CCD detection assembly according to claim 5, characterized in that: A lower outer diameter groove (22) is provided at the lower part of the outer wall of the motor core, and an upper inner hole groove (23) is provided inside the inner wall. A two-dimensional code (24) is provided at the upper end surface of the motor core. The lower camera (19) cooperates with the lower outer diameter groove (22), and the upper camera (18) cooperates with the upper inner hole groove (23) and the two-dimensional code (24). The strip light source (21) performs fill light from both sides of the lower outer diameter groove (22).

7. The motor core laser welding CCD detection assembly according to claim 5, characterized in that: The adjustable frame comprises a clamping portion (25), a mounting plate (26), and an adjustable angle code (27); the clamping portion (25) comprises a rectangular clamping body, the clamping body is provided with a clamping hole (28), one side of the clamping body is provided with a second opening (29), and the second opening (29) is provided with second locking screw holes (30) on both sides; the mounting plate (26) is flange-connected to one side of the clamping portion (25); the mounting plate (26) is provided with a plurality of mounting holes (31) in an array; one side of the adjustable angle code (27) is provided with a center hole (32) and an arc-shaped waist hole (33), and the other side is provided with a camera hole (34) for installing a CCD camera, and the center of the arc-shaped waist hole (33) coincides with the center of the center hole (32).

8. The motor core laser welding CCD detection assembly according to claim 7, characterized in that: The fill light platform (20) comprises a platform plate (35) and a clamping portion (25). Two longitudinally arranged strip light sources (21) are provided on the upper end surface of the platform plate (35) close to the motor core. The strip light sources (21) are arranged on both sides of the lower camera (19). The side of the platform plate (35) close to the column (6) is fixed to the column (6) through the clamping portion (25).

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