Auxiliary welding device
By introducing a detachable pushing mechanism and adjustment mechanism into the welding device, better workpiece clamping is achieved using chains and return springs, the problem of poor clamping effect during welding of steel columns and special-shaped parts is solved, and the stability of welding is improved Sex and quality.
Patent Information
- Application Number
- CN202420824661.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-19
AI Technical Summary
When welding steel columns or special-shaped parts, the clamping effect is reduced due to the smooth surface and complex appearance of the cylinder, which affects the welding quality.
An auxiliary welding device is designed, adopting a detachable pushing mechanism and adjustment mechanism, which can achieve better workpiece clamping through multiple chains and return springs. The chain can pass through the communication groove and the sliding groove, and the push mechanism makes the chain tight. The adjustment mechanism adjusts the height of the mounting block through a telescopic rod and a U-frame to accommodate different workpieces.
It improves the clamping effect and stability of the workpiece, and is especially suitable for welding special-shaped parts to ensure the stability and quality of the welding process.
Smart Images

Figure CN222289214U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a welding device, in particular to an auxiliary welding device. Background Art
[0002] Steel structure is a structure composed of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel skeletons and other components made of steel sections and steel plates, and adopts silanization, pure manganese phosphating, water washing and drying, galvanizing and other rust removal and rust prevention processes. The components or parts are usually connected by welds, bolts or rivets. Because of its light weight and simple construction, it is widely used in large factories, venues, super high-rise and other fields. It is easy to rust, and generally requires rust removal, galvanizing or coating, and regular maintenance. The characteristics of steel are high strength, light weight, good overall rigidity, and strong resistance to deformation. Therefore, it is particularly suitable for the construction of large-span, super-high and super-heavy buildings.
[0003] The existing welding device needs to place two workpieces to be welded opposite to each other for welding. For example, CN218556025U discloses a welding device for a steel structure. The device is first placed horizontally, and then the auxiliary parts to be welded are inserted from both sides of the two fixed grooves respectively, and the two auxiliary parts are aligned. The servo motor is started, and the servo motor drives the screw rod to rotate. Two linkage blocks are respectively threadedly connected on both sides of the screw rod. Two limit rods are respectively fixedly welded on the inner sides of the two linkage blocks, so that the two limit rods move inward until they are against the auxiliary parts and are fixed. The operator takes out the welding head inside the mounting block and performs welding operation on the auxiliary parts. The welding slag generated during the welding process is moved downward by starting the induced draft fan and accurately falls into the collection box. A fixed welding is provided on one side of the collection box to prevent the welding slag from entering the induced draft fan and causing damage to the induced draft fan. The induced draft fan can also cool the auxiliary parts and absorb and discharge the welding smoke, thereby reducing the cooling time of the auxiliary parts. The operator can take out the concentrated collected welding slag through the handle, which is highly practical.
[0004] Although the above-mentioned prior art can clamp the welded parts, when welding steel columns or special-shaped parts, the clamping effect is reduced due to the smooth surface of the cylinder and the complex shape of the special-shaped parts, which can easily cause the workpiece to move during welding, affecting the welding effect.
[0005] Therefore, the known auxiliary welding device structure has the above-mentioned inconveniences and problems. Utility Model Content
[0006] The purpose of the utility model is to provide a safe and reliable auxiliary welding device.
[0007] To achieve the above purpose, the technical solution of the utility model is:
[0008] An auxiliary welding device, comprising a workbench, an adjustment mechanism, and a mounting block, characterized in that:
[0009] The upper end of the workbench is detachably connected with load-bearing blocks on both sides, a plurality of supporting legs are fixedly connected to the bottom of the workbench, and the outer walls of the load-bearing blocks on both sides are fixedly connected with placement buckets, the workpieces to be welded are inserted into the interior of the placement buckets on both sides and placed on the upper ends of the load-bearing blocks, the inner tops of the placement buckets on both sides are installed with mounting blocks, and the outer walls of the placement buckets on both sides are provided with connecting grooves, and the two ends of the mounting blocks are detachably connected with a plurality of chains, and the plurality of chains on both sides pass through the connecting grooves on both sides and the ends are detachably connected with sliding plates, and the sliding plates on both sides are slidably connected to the upper end of the workbench, and the upper end of the workbench is located between the placement buckets on both sides. A pushing mechanism is installed on both sides of the workbench, and the pushing mechanism pushes the multiple chains on both sides to move inward to fit the outer wall of the workpiece; through grooves are arranged on both sides of the workbench near the barrels placed on both sides, and sliding grooves are arranged on both sides of each through groove, and each sliding plate is slidably connected to the inside of the sliding groove, and each sliding plate is fixedly connected to the outer walls on both sides of the chain with a return spring against the inner end of the sliding groove, and the pushing mechanism makes the multiple chains on both sides move inward so that the sliding plates on both sides slide inside the sliding groove and compress the return spring, and the resilience of the return spring makes the multiple chains tight;
[0010] The adjusting mechanism comprises a U-shaped frame and a first telescopic rod. The upper ends of the two sides of the workbench where the barrels are placed are fixedly connected to mounting plates. The first telescopic rod is detachably connected to the outside of the mounting plate and the telescopic end passes through the mounting plate. The U-shaped frame is detachably connected to the telescopic end of the U-shaped frame. The opening of the U-shaped frame faces the chain. The first telescopic rod is extended so that the U-shaped frame pushes multiple chains to move. Each U-shaped frame is internally rotatably connected to a sprocket, which is engaged with multiple chains. When the pushing mechanism pushes the chain to move, the sprocket rotates adaptively. The adjusting mechanism comprises a second telescopic rod, which is detachably connected to the upper end of the mounting top plate. The telescopic end of the second telescopic rod passes through the mounting top plate and the connecting hole and is detachably connected to the upper end of the mounting block. The extension or shortening of the second telescopic rod causes the mounting block to rise or fall.
[0011] The auxiliary welding device of the present invention can also be further implemented by adopting the following technical measures.
[0012] The aforementioned auxiliary welding device, wherein the placing bucket is a steel pipe ring, a connecting hole is provided at the top of the steel pipe ring, the connecting hole is a through hole in the pipe wall, and connecting grooves are provided on both sides of the pipe wall of the connecting hole, and the connecting grooves are used to flexibly accommodate multiple chains.
[0013] The aforementioned auxiliary welding device, wherein the mounting top plate is a four-legged platform, the four legs are fixed to the upper surface of the workbench, and an arc-shaped groove is provided below the table top of the four-legged platform to match the arc surface of the top of the placement barrel.
[0014] After adopting the above technical solution, the auxiliary welding device of the utility model has the following advantages:
[0015] 1. The multiple chains are pushed toward the workpiece by the pushing mechanism, and each sliding plate moves toward the chain inside the sliding groove, thereby compressing the reset springs on both sides. The chain is always in a taut state by the resilience of the reset spring, thereby achieving a better clamping effect on the workpiece. The soft characteristics of the chain can better fit the outer wall of the workpiece, so that the contact area is larger and the clamping effect is better.
[0016] 2. The mounting block is adjusted to rise or fall according to the size of the workpiece through the adjustment mechanism, so that the mounting plate is attached to the upper end of the workpiece, which can further increase the contact area between the chain and the outer wall of the workpiece, making the fixing effect better;
[0017] 3. By pressing the mounting block on the workpiece and cooperating with the load-bearing block to support the workpiece, the stability of the workpiece during welding can be further increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the auxiliary welding device according to an embodiment of the utility model;
[0019] Figure 2 This is a schematic diagram of the workbench structure of an embodiment of the utility model;
[0020] Figure 3 The schematic diagram of the chain structure of the utility model embodiment is as follows:
[0021] Figure 4 This is a schematic diagram of the sprocket structure of an embodiment of the utility model;
[0022] Figure 5 It is a schematic diagram of the second telescopic rod structure of the utility model.
[0023] In the figure: 100, workbench; 101, load-bearing block; 102, support leg; 103, bucket placement; 104, through slot; 105, sliding slot; 106, mounting plate; 107, connecting slot; 108, connecting hole;
[0024] 200, installing top plate; 201, connecting vertical plate; 202, installing block; 203, chain; 204, sliding plate; 205, return spring; 206, U-shaped frame; 207, sprocket; 208, first telescopic rod; 209, second telescopic rod. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the embodiments and the accompanying drawings. Example
[0026] Please refer to Figure 1-5 The auxiliary welding device of the utility model includes a workbench 100, and a plurality of supporting legs 102 are fixedly connected at the four corners of the bottom of the workbench 100 for supporting. The upper ends of the workbench 100 are detachably connected with load-bearing blocks 101 on both sides, and the outsides of the load-bearing blocks 101 on both sides are fixedly connected with placement barrels 103. The workpieces on both sides that need to be welded are inserted into the placement barrels 103 on both sides and supported by the supporting legs 102.
[0027] The auxiliary welding device of the utility model has a mounting block 202 installed on the inner top of the barrels 103 placed on both sides, and the outer wall of the barrels 103 placed on both sides is provided with a symmetrical connecting groove 107, and the two ends of the mounting block 202 are detachably connected to multiple chains 203, and the multiple chains 203 pass through the connecting groove 107 and are connected to a sliding plate 204, and the sliding plate 204 is slidably connected to the upper end of the workbench 100, and the workbench 100 is located on both sides of the barrels 103 and is fixedly connected with mounting plates 106, and the outer wall of each mounting plate 106 is detachably connected to a first telescopic rod 208, and the telescopic end of each first telescopic rod 208 passes through the mounting plate 106 and is detachably connected to a U-shaped frame 2 06. The opening of each U-shaped frame 206 faces the chain 203. The interior of each U-shaped frame 206 is rotatably connected to a sprocket 207 meshing with the multiple chains 203. The first telescopic rod 208 is extended to push the U-shaped frame 206 to move toward the chain 203. The multiple chains 203 on both sides are moved inward through the sprocket 207, and the sliding plate 204 is slid on the workbench 100 until the multiple chains 203 on both sides are wrapped around the outer wall of the workpiece. By having the multiple chains 203 fit against the outer wall of the workpiece, the contact area can be increased, making the workpiece clamped more firmly. In addition, due to the softness of the chain 203, it can still fit the outer wall of the workpiece when facing a special-shaped workpiece.
[0028] It is worth noting that the above-mentioned U-shaped frame 206 and the first telescopic rod 208 are the driving mechanism in this embodiment, which includes but is not limited to the U-shaped frame 206 and the first telescopic rod 208. Any mechanism that can move the multiple chains 203 on both sides inward to fit the outer wall of the workpiece can be applied to this embodiment.
[0029] The auxiliary welding device of the utility model is designed to tighten the multiple chains 203 on both sides after they are attached to the outer wall of the workpiece to increase the clamping effect. In this embodiment, the workbench 100 is provided with through grooves 104 on both sides of the barrels 103 on both sides, and sliding grooves 105 are provided on both sides of the inner part of each through groove 104. Each sliding plate 204 is slidably connected to the inside of each sliding groove 105. Each sliding plate 204 is fixedly connected with a return spring 205 on both sides of the outer wall close to the chain 203. Each return spring 205 is connected to the inner end of the sliding groove 105. When the pushing mechanism pushes the multiple chains 203 on both sides to move inward, each sliding plate 204 moves in the direction of the chain 203 inside the sliding groove 105, thereby compressing the return springs 205 on both sides. The chain 203 is always in a tightened state through the resilience of the return spring 205, thereby achieving a better clamping effect on the workpiece.
[0030] The auxiliary welding device of the utility model, in order to make the contact surface of the multiple chains 203 on both sides larger when they are attached to the outer wall of the workpiece through the pushing mechanism, in this embodiment, the outer walls of the barrels 103 on both sides are provided with connecting holes 108 near the upper ends, and the upper parts of the barrels 103 on both sides are provided with mounting top plates 200, and the bottom four corners of the mounting top plates 200 on both sides are fixedly connected with connecting vertical plates 201 which are detachably connected to the upper end of the workbench 100, and the upper end of the mounting top plates 200 is detachably connected with a second telescopic rod 209, and the telescopic end of the second telescopic rod 209 passes through the mounting top plates 200 and the connecting holes 108 and is connected to the mounting top plates 200. The upper end of the mounting block 202 is detachably connected, and the mounting block 202 is moved up and down by extending and retracting the second telescopic rod 209, so that the height of the mounting block 202 can be adjusted according to the size of the workpiece. When the workpiece is small, the mounting block 202 is lowered, and the chain 203 is pushed to fit the outer wall of the workpiece with the pushing device, so that the contact area can be further increased. When the workpiece is large, raising the mounting block 202 can also increase the fitting area, making the clamping more stable. In addition, by pressing the mounting block 202 on the upper end of the workpiece and cooperating with the load-bearing block 101 at the bottom, the stability of the workpiece during welding can be further increased.
[0031] It is worth noting that the second telescopic rod 209 is an adjustment mechanism of this embodiment. The adjustment mechanism includes but is not limited to the second telescopic rod 209. Any mechanism that can make the mounting block 202 rise or fall can be applied to this embodiment.
[0032] The above embodiments are only for the purpose of illustrating the present invention, but not for limiting the present invention. A person skilled in the relevant technical field may make various changes or modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should also belong to the scope of the present invention and should be defined by the claims.
Claims
1. An auxiliary welding device, comprising a workbench (100), an adjustment mechanism, and a mounting block (202), characterized in that: The upper end of the workbench (100) is detachably connected to load-bearing blocks (101) on both sides, the bottom of the workbench (100) is fixedly connected to a plurality of supporting legs (102), the outer walls of the load-bearing blocks (101) on both sides are fixedly connected to placement barrels (103), the workpiece to be welded is inserted into the placement barrels (103) on both sides and placed on the upper ends of the load-bearing blocks (101), the inner tops of the placement barrels (103) on both sides are installed with mounting blocks (202), and the outer walls of the placement barrels (103) on both sides are provided with connecting grooves (107), the two ends of the mounting blocks (202) are detachably connected to a plurality of chains (203), the plurality of chains (203) on both sides pass through the connecting grooves (107) on both sides and the ends are detachably connected to sliding plates (204), the sliding plates (204) on both sides are slidably connected to the upper end of the workbench (100), and the upper end of the workbench (100) is located on both sides. A pushing mechanism is installed on both sides of the placement barrel (103), and the pushing mechanism pushes the multiple chains (203) on both sides to move inward to fit the outer wall of the workpiece; the workbench (100) is provided with through grooves (104) on both sides of the placement barrels (103) on both sides, and each through groove (104) is provided with sliding grooves (105) on both sides, and each sliding plate (204) is slidably connected to the inside of the sliding groove (105), and each sliding plate (204) is fixedly connected to the outer walls on both sides of the chain (203) and is abutted against the inner end of the sliding groove (105). The pushing mechanism moves the multiple chains (203) on both sides inward, so that the sliding plates (204) on both sides slide inside the sliding groove (105) and compress the reset spring (205), and the resilience of the reset spring (205) makes the multiple chains (203) tight; The adjustment mechanism comprises a U-shaped frame (206) and a first telescopic rod (208); the upper ends of the two sides of the workbench (100) on which the barrels (103) are placed are fixedly connected to the mounting plates (106); the first telescopic rod (208) is detachably connected to the outside of the mounting plates (106) and the telescopic end passes through the mounting plates (106); the U-shaped frame (206) is detachably connected to the telescopic end of the U-shaped frame (206); the opening of the U-shaped frame (206) faces the chain (203); the first telescopic rod (208) is extended so that the U-shaped frame (206) pushes the multiple chains (203) to move; each U-shaped frame (2 06) is internally rotatably connected to a sprocket (207), the sprocket (207) meshes with a plurality of chains (203), and when the pushing mechanism pushes the chain (203) to move, the sprocket (207) rotates adaptively; the adjusting mechanism comprises a second telescopic rod (209), the second telescopic rod (209) is detachably connected to the upper end of the mounting top plate (200), the telescopic end of the second telescopic rod (209) passes through the mounting top plate (200) and the connecting hole (108) and is detachably connected to the upper end of the mounting block (202), and the second telescopic rod (209) is extended or shortened to cause the mounting block (202) to rise or fall.
2. The auxiliary welding device according to claim 1, characterized in that: The placement bucket (103) is a steel pipe ring, the top of which is provided with a communication hole (108), the communication hole being a through hole in the pipe wall, and communication grooves (107) correspondingly provided on both sides of the pipe wall of the communication hole, the communication grooves being used to movably accommodate a plurality of chains (203).
3. The auxiliary welding device according to claim 1, characterized in that: The mounting top plate (200) is a four-legged platform, wherein the four legs are fixed to the upper surface of the workbench (100), and an arc-shaped groove is provided below the table surface of the four-legged platform to match the arc surface of the top of the placement barrel.