Rapid tool for machining cast aluminum end cover

By adopting a compact transmission system and sliding clamp structure in the cast aluminum end cover processing tooling, the problem of cumbersome replacement and insufficient stability of tooling is solved, rapid fixation and precise processing are achieved, and production efficiency and quality are improved.

CN222289425UActive Publication Date: 2025-01-03HUAIAN XIESHENG ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202420785610.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-03
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The replacement process of existing cast aluminum end cap processing tooling is cumbersome and takes a long time, resulting in insufficient stability and affecting the processing quality.

Method used

A quick tooling including the main body base plate, the main body side plate and positioning components is designed, and a structure such as the transmission rotary shaft, sliding clamp, transmission auxiliary rod and limit telescopic shaft are used to simplify the process of replacement of the workpiece and improve stability.

Benefits of technology

Through rapid fixing and precise positioning, the clamping time of the end cap is significantly shortened, the position stability and accuracy during the processing process is ensured, and the production efficiency and processing quality are improved.

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Abstract

The utility model relates to the technical field of cast aluminum end cover machining, and discloses a quick tool for cast aluminum end cover machining, which comprises a main body bottom plate, main body side plates and a positioning part, the main body side plates are arranged on the left side and the right side of the main body bottom plate, and the positioning part is arranged on the outer side of the main body bottom plate; a transmission rotating shaft is arranged in the center of the top of the main body bottom plate, fixing clamping blocks are arranged on the front side and the rear side of the main body bottom plate, and sliding clamping plates are slidably mounted on the tops of the two main body side plates; the positioning part comprises a positioning block, and the positioning block is movably provided with the top of a fixing clamping block. According to the rapid tool for machining the cast aluminum end cover, the transmission rotating shaft is installed, the transmission auxiliary rod is used for driving the sliding clamping plate to be rapidly installed, the end cover is rapidly fixed to the inner side of the sliding clamping plate and is stably fixed through the positioning shaft, the clamping time of the end cover can be greatly shortened, meanwhile, the position stability of the end cover in the machining process is ensured, and the machining efficiency is improved. The machining precision is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing cast aluminum end covers, in particular to a quick tool for processing cast aluminum end covers. Background Art

[0002] The rapid tooling for processing cast aluminum end covers is a special tooling equipment designed to improve production efficiency, reduce production costs and ensure processing accuracy. It combines modern mechanical processing technology and automatic control technology, and achieves efficient and precise processing of cast aluminum end covers by quickly replacing tooling fixtures and optimizing process flow.

[0003] When processing cast aluminum end covers of different specifications, it is necessary to replace the corresponding tooling and fixtures. However, the existing tooling replacement process is relatively cumbersome and time-consuming, which affects production efficiency. In addition, most of them lack stability, which leads to deviations during the processing and affects the processing quality of the cast aluminum end covers. Therefore, a quick tooling for processing cast aluminum end covers is proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a rapid tooling for processing cast aluminum end covers, which has the advantages of simplifying the process and improving stability, and solves the problem of insufficient rapid tooling replacement and unstable precision.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose of simplifying the process of rapid tooling and improving stability, the utility model provides the following technical solutions: a rapid tooling for processing cast aluminum end caps, comprising a main body bottom plate, a main body side plate and a positioning component, the main body bottom plate is provided with a main body side plate on both sides, and the positioning component is provided on the outer side of the main body bottom plate;

[0008] A transmission shaft is arranged at the top center of the main body bottom plate, fixed blocks are arranged on the front and rear sides of the main body bottom plate, and sliding clamps are slidably installed on the tops of the two main body side plates;

[0009] The positioning component comprises a positioning block, the top of the positioning block is movably mounted with a fixed clamping block, and the top of the positioning block is provided with a positioning plate.

[0010] As a preferred technical solution of the utility model, a transmission groove is opened on the top of the main body bottom plate, a transmission shaft is rotatably installed at the center of the transmission groove, the bottom of the transmission shaft is fixedly connected to a motor located on the inner side of the main body bottom plate, and a transmission support plate is fixedly installed on the outer surface of the transmission shaft.

[0011] The beneficial effects of the above preferred technical solution are: this design makes the entire transmission system more compact, reduces unnecessary space occupation, and improves the efficiency of the overall structure.

[0012] As a preferred technical solution of the utility model, two sliding slots are provided on the front sides of the two main body side panels, sliding clamps are slidably installed on the tops of the two sliding slots, and clamping plates attached to the tops of the sliding slots are fixedly installed on the opposite sides of the two sliding clamps, and clamping slots are provided on the tops of the opposite sides of the two sliding clamps.

[0013] The beneficial effect of the above preferred technical solution is that the position of the sliding clamping plate can be easily adjusted through the sliding cooperation between the sliding slot and the sliding clamping plate, so as to adapt to cast aluminum end covers of different sizes.

[0014] As a preferred technical solution of the utility model, a first locking bolt is provided at both ends of the left and right ends of the transmission support plate, a second locking bolt is provided at the top of the two locking plates, a transmission auxiliary rod is fixedly installed between adjacent second locking bolts and first locking bolts, and a positioning slot that can be engaged with the first locking bolt is provided on the top of the fixed clamping block.

[0015] The beneficial effects of the above-mentioned preferred technical solution are: the design of the transmission auxiliary rod enables the transmission force to be more evenly distributed on the entire tooling structure, thereby improving the transmission efficiency, which helps to reduce energy loss, increase processing speed, and reduce production costs.

[0016] As a preferred technical solution of the utility model, positioning sliders are movably installed on both ends of the fixed block located on the rear side, the positioning block is fixedly installed on the top of the two positioning sliders, a positioning shaft located at the center of the circle is fixedly installed on the front of the positioning plate, and a plurality of auxiliary blocks are provided on the outer circle of the positioning plate.

[0017] The beneficial effects of the above preferred technical solution are: through precise positioning and stable support, this design structure helps to reduce the adjustment and correction time during the processing, thereby improving the processing efficiency

[0018] As an optimal technical solution of the utility model, the front and rear sides of the inner wall of the transmission groove are both transmission-installed with limited telescopic shafts, and the bottom outer ring of the transmission shaft is provided with a plurality of limited slots, and the two relative limited telescopic shafts can be clamped in the inner side of the limited slots.

[0019] The beneficial effect of the above preferred technical solution is that the movement and shaking of the transmission shaft during the fixing period can be effectively limited by the engagement between the limiting telescopic shaft and the limiting slot.

[0020] (III) Beneficial effects

[0021] Compared with the prior art, the utility model provides a quick tooling for processing cast aluminum end caps, which has the following beneficial effects:

[0022] The quick tooling for processing the cast aluminum end cover is equipped with a transmission shaft and uses a transmission auxiliary rod to drive the sliding clamp to be quickly installed, so that the end cover is quickly fixed on the inner side of the sliding clamp and stably fixed by a positioning shaft. This can greatly shorten the clamping time of the end cover, while ensuring the position stability of the end cover during the processing and improving the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the top view structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the front structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the transmission shaft structure of the utility model.

[0026] In the figure: 1. main body bottom plate; 2. main body side plate; 3. transmission groove; 4. fixed clamping block; 5. transmission shaft; 6. transmission support plate; 7. transmission auxiliary rod; 8. sliding clamping plate; 9. positioning block; 10. positioning plate; 11. positioning slider; 12. sliding clamping groove; 13. first locking bolt; 14. positioning clamping groove; 15. second locking bolt; 16. positioning shaft; 17. locking plate; 18. clamping slot; 19. auxiliary clamping block; 20. limit telescopic shaft; 21. limit clamping slot. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] See also Figure 1-3 A quick tool for processing cast aluminum end covers includes a main body bottom plate 1, a main body side plate 2 and a positioning component. The main body bottom plate 1 is provided with a main body side plate 2 on both sides thereof, and the positioning component is provided on the outer side of the main body bottom plate 1.

[0031] A transmission shaft 5 is arranged at the top center of the main body bottom plate 1 , fixed blocks 4 are arranged on the front and rear sides of the main body bottom plate 1 , and sliding clamps 8 are slidably installed on the tops of the two main body side plates 2 .

[0032] In this embodiment, a transmission groove 3 is opened at the top of the main base plate 1, and a transmission shaft 5 is rotatably installed at the center of the transmission groove 3. The bottom of the transmission shaft 5 is fixedly connected to a motor located on the inner side of the main base plate 1, and a transmission support plate 6 is fixedly installed on the outer surface of the transmission shaft 5.

[0033] It should be noted that this design makes the entire transmission system more compact, reduces unnecessary space occupation, and improves the efficiency of the overall structure.

[0034] In this embodiment, two sliding slots 12 are provided on the front sides of the two main body side panels 2, and sliding clamps 8 are slidably installed on the tops of the two sliding slots 12. The opposite sides of the two sliding clamps 8 are fixedly installed with clamping plates 17 that fit on the tops of the sliding slots 12. The design of the clamping plates 17 ensures that the sliding clamps 8 can be stably fixed on the sliding slots 12 after adjustment, thereby improving the stability and reliability of the tooling. Clamping slots 18 are provided on the tops of the opposite sides of the two sliding clamps 8, so that the sliding clamps 8 can accurately clamp the cast aluminum end covers, thereby ensuring their stability and precision during the processing.

[0035] It should be noted that, through the sliding cooperation between the sliding slot 12 and the sliding clamping plate 8, the position of the sliding clamping plate 8 can be conveniently adjusted to adapt to cast aluminum end covers of different sizes.

[0036] In this embodiment, a first locking bolt 13 is provided at both ends of the transmission support plate 6, a second locking bolt 15 is provided at the top of the two locking plates 17, a transmission auxiliary rod 7 is fixedly installed between the adjacent second locking bolts 15 and the first locking bolts 13, and a positioning slot 14 that can be engaged with the first locking bolt 13 is provided on the top of the fixed clamping block 4.

[0037] It should be noted that the transmission auxiliary rod 7 is fixedly connected through the first locking bolt 13 and the second locking bolt 15, which effectively enhances the stability of the tooling structure, and the cooperation between the positioning slot 14 and the first locking bolt 13 makes the assembly and disassembly of the tooling more convenient, while ensuring its stability when not in use.

[0038] In this embodiment, the inner wall of the transmission groove 3 is provided with a limit telescopic shaft 20 on both the front and rear sides, and the bottom outer ring of the transmission shaft 5 is provided with a plurality of limit slots 21. Two relative limit telescopic shafts 20 can be clamped in the inner side of the limit slots 21.

[0039] It should be noted that, by means of the engagement between the limit telescopic shaft 20 and the limit slot 21 , the movement and shaking of the transmission shaft 5 during the fixing period can be effectively limited, and stable maintenance can be performed when the tooling is not in use to avoid damage to the motor.

[0040] The positioning component comprises a positioning block 9 , on which the top of the fixed clamping block 4 is movably mounted, and a positioning plate 10 is arranged on the top of the positioning block 9 .

[0041] In this embodiment, positioning sliders 11 are movably installed on both ends of the fixed block 4 located on the rear side, the positioning block 9 is fixedly installed on the top of the two positioning sliders 11, the front of the positioning plate 10 is fixedly installed with a positioning shaft 16 located at the center of its circle, and the outer circle of the positioning plate 10 is provided with a plurality of auxiliary blocks 19.

[0042] It should be noted that the movable installation of the positioning slider 11 allows the position of the positioning block 9 to be adjusted as needed to adapt to cast aluminum end covers of different sizes. At the same time, the design of the positioning shaft 16 and the auxiliary clamping block 19 on the positioning plate 10 not only provides additional support and fixing points for the cast aluminum end cover, but also enhances the overall strength of the tooling structure.

[0043] The beneficial effects of the above embodiments are:

[0044] By installing the transmission shaft 5 and using the transmission auxiliary rod 7 to drive the sliding clamp 8 to be quickly installed, the end cover is quickly fixed on the inner side of the sliding clamp 8 and stably fixed through the positioning shaft 16, which can greatly shorten the clamping time of the end cover and ensure the position stability of the end cover during the processing, thereby improving the processing accuracy.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quick tool for processing a cast aluminum end cover, comprising a main body bottom plate (1), a main body side plate (2) and a positioning component, wherein the main body side plates (2) are arranged on both left and right sides of the main body bottom plate (1), and the positioning component is arranged on the outer side of the main body bottom plate (1); Features: A transmission shaft (5) is arranged at the center of the top of the main body bottom plate (1), fixed blocks (4) are arranged on both the front and rear sides of the main body bottom plate (1), and sliding clamps (8) are slidably mounted on the tops of the two main body side plates (2); The positioning component comprises a positioning block (9), the positioning block (9) being movably mounted with the top of a fixed clamping block (4), and a positioning plate (10) being arranged on the top of the positioning block (9).

2. The quick tooling for processing cast aluminum end cap according to claim 1 is characterized in that: A transmission groove (3) is provided at the top of the main body bottom plate (1), a transmission shaft (5) is rotatably mounted at the center of the transmission groove (3), a motor located on the inner side of the main body bottom plate (1) is fixedly connected to the bottom of the transmission shaft (5), and a transmission support plate (6) is fixedly mounted on the outer surface of the transmission shaft (5).

3. The quick tooling for processing cast aluminum end cap according to claim 2 is characterized in that: Two sliding slots (12) are provided on the front of the two main body side panels (2), and sliding clamps (8) are slidably installed on the tops of the two sliding slots (12). A clamping plate (17) attached to the tops of the sliding slots (12) is fixedly installed on the opposite sides of the two sliding clamps (8), and a clamping slot (18) is provided on the tops of the opposite sides of the two sliding clamps (8).

4. The quick tooling for processing cast aluminum end cap according to claim 3 is characterized in that: The left and right ends of the transmission support plate (6) are each provided with a first locking bolt (13), the tops of the two locking plates (17) are each provided with a second locking bolt (15), a transmission auxiliary rod (7) is fixedly installed between the adjacent second locking bolts (15) and the first locking bolts (13), and the top of the fixed clamping block (4) is provided with a positioning clamping groove (14) that can be clamped with the first locking bolt (13).

5. The quick tooling for processing cast aluminum end cap according to claim 1 is characterized in that: Positioning slide blocks (11) are movably mounted on both left and right ends of the fixed card block (4) located at the rear side, the positioning block (9) is fixedly mounted on the top of the two positioning slide blocks (11), a positioning shaft (16) located at the center of the circle of the positioning plate (10) is fixedly mounted on the front side, and a plurality of auxiliary card blocks (19) are provided on the outer ring of the positioning plate (10).

6. The quick tooling for processing cast aluminum end cap according to claim 2, characterized in that: The inner wall of the transmission groove (3) is provided with a limit telescopic shaft (20) on both the front and rear sides thereof, and the bottom outer ring of the transmission shaft (5) is provided with a plurality of limit slots (21), and two opposite limit telescopic shafts (20) can be clamped on the inner sides of the limit slots (21).