Device for separating cuttings of numerical control machine tool
The device addresses inefficiencies in CNC machine tool chip separation by using a spiral conveying assembly with multiple discharge ports and moving components, ensuring continuous operation and efficient chip separation without shutdowns.
Patent Information
- Application Number
- CN202421093812.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Existing chip separation devices for CNC machine tools face inefficiencies due to electromagnet saturation, requiring process shutdowns and disrupting continuous operation, which affects overall work efficiency.
A device with a spiral conveying assembly and multiple discharge ports, coupled with electromagnetic separation boxes and moving components, allows continuous operation by switching between discharge ports as one saturates, ensuring seamless material collection without shutdowns.
Enables continuous and efficient separation of iron and aluminum chips without shutdowns, improving overall work efficiency by allowing simultaneous use of multiple discharge ports and facilitating seamless material collection.
Smart Images

Figure CN222289524U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip recovery of numerical control machine tools, in particular to a device for separating chips of numerical control machine tools. Background Art
[0002] CNC machine tool is the abbreviation of Computer numerical control machine tools. It is an automated machine tool equipped with a program control system. It can automatically process the blank into the required parts according to the shape and size required by the drawing. In the process of processing, cutting and other operations are involved, and a large amount of chips are generated. Due to the different materials of the blank, the chips will also be mixed: the most common thing is that iron and aluminum chips are mixed together, but the recycling prices of iron and aluminum are different. Mixing them together will cause inconvenience in recycling. Therefore, it is necessary to separate the chips containing iron and aluminum.
[0003] The existing technology adopts an inclined separation box design and an electromagnet is arranged at the bottom of the separation box, so that when the CNC machine tool chips added to the separation box pass through the electromagnet, the aluminum chips are not adsorbed by the electromagnet and are diverted to the first discharge port for discharge, while the iron chips are adsorbed on the electromagnet. Then, a movable scraper is set up. When the scraper moves to the higher end of the separation box, it can scrape off the iron chips adsorbed on the electromagnet and push them together to the second discharge port for discharge, thereby completing the work.
[0004] However, after the above structure, when in use, since the electromagnet is also in a saturated state, it is necessary to stop the waste from being discharged to guide the iron on the electromagnet down, and the overall process is not coherent enough, thereby greatly reducing the overall work efficiency. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide a device for separating chips from CNC machine tools to solve the technical problem that when in use, since the electromagnet is also in a saturated state, it is necessary to stop the waste from being discharged to guide the iron on the electromagnet down, and the overall process is not coherent enough, thereby greatly reducing the overall work efficiency.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for separating chips from CNC machine tools, comprising a conveying pipe, a spiral conveying assembly is arranged inside the conveying pipe, a first output pipe and a second output pipe are symmetrically arranged on the outer side of the conveying pipe, a first valve and a second valve are installed at one end of the first output pipe and the second output pipe, the first output pipe and the second output pipe are respectively connected to a first separation box and a second separation box through the first valve and the second valve, the ends of the first separation box and the second separation box are both provided with mounting frames, the top of the mounting frames are both provided with moving components, the output ends of the moving components are respectively provided with a first collecting box and a second collecting box, a pushing component is installed between the two groups of the first separation boxes and the two groups of the second separation boxes, the first separation box and the second separation box are both staggeredly designed with multiple groups of electromagnetic plates, and the output end of the pushing component is connected to the outer side of the electromagnetic plate.
[0007] By adopting the above technical solution, waste is transported by a spiral conveying component, and the discharge ports are arranged into multiple groups, and each discharge port can be used separately, so that when the electromagnetic plate in the subsequent separation component of a group of discharge ports reaches saturation, the next group of discharge ports can be opened for discharge, and the whole process does not require shutdown for collection and is continuous, thereby improving the overall work efficiency. Secondly, the role of the mobile component is utilized to facilitate the mutual switching between the first collection box and the second collection box, so as to ensure that the separated materials can be collected accordingly, so as to better complete the work.
[0008] The utility model is further configured that the spiral conveying assembly includes a motor and a spiral blade, one end of the conveying pipe is installed with the motor, and the interior of the conveying pipe is rotatably connected to the spiral blade connected to the motor.
[0009] By adopting the above technical solution and utilizing the effects of the motor and the spiral blades, it is convenient to move the working waste and complete the work.
[0010] The utility model is further configured such that the moving assembly includes a second cylinder and a connecting rod, a second cylinder is installed between two groups of the first separation boxes and between two groups of the second separation boxes, and an output end of the second cylinder is connected to a connecting rod connected to a mounting frame.
[0011] By adopting the above technical solution and utilizing the function of the second cylinder and the connecting rod, it is convenient to ensure the movement of the first collecting box and the second collecting box to complete the work.
[0012] The utility model is further configured as follows: the pushing assembly includes a first cylinder, a guide rod, a limit cap, a first connecting plate, a mounting plate and a second connecting plate; the first cylinder is installed between the two groups of first separation boxes and between the two groups of second separation boxes; the output end of the first cylinder is provided with a guide rod; the outer side of the guide rod is symmetrically and movably connected with the first connecting plate and the second connecting plate; the outer side of the first connecting plate is respectively provided with a mounting plate; the outer side of the second connecting plate and the outer side of the mounting plate are connected to the electromagnetic plate; and limit caps are provided at both ends of the guide rod.
[0013] By adopting the above technical solution, the first cylinder is used to drive the guide rod to move. The first connecting plate and the second connecting plate move along the guide rod, and the limiting cap is used to prevent the electromagnetic plate from moving with the device, thereby completing subsequent work.
[0014] The utility model is further configured that the outer side of the delivery pipe is connected with an input pipe.
[0015] By adopting the above technical solution and utilizing the function of the input pipe, it is convenient to ensure that the waste is input, thereby completing the work.
[0016] The utility model is further configured such that a control component electrically connected to the pushing component, the moving component and the electromagnetic plate is installed between the two groups of the first separation boxes and between the two groups of the second separation boxes.
[0017] By adopting the above technical solution and utilizing the function of the control component, it is easy to ensure the normal use of the pushing component, the moving component and the electromagnetic plate.
[0018] To sum up, the utility model mainly has the following beneficial effects: when the utility model is used, the waste material is transported by the spiral conveying component, and the discharge port is arranged into multiple groups, and each discharge port can be used separately, so that when the electromagnetic plate in the subsequent separation component of one group of discharge ports reaches saturation, the next group of discharge ports can be opened for discharge, and the whole process does not require shutdown for collection and is continuous, thereby improving the overall work efficiency, and secondly utilizing the role of the moving component to facilitate the mutual switching between the first collection box and the second collection box, thereby ensuring that the separated materials can be collected accordingly, thereby better completing the work. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the cutaway structure of the utility model;
[0021] Figure 3 For this utility model Figure 2 Enlarged view of point A.
[0022] In the figure: 1. delivery pipe; 2. first output pipe; 3. first valve; 4. first separation box; 5. second output pipe; 6. second valve; 7. second separation box; 8. input pipe; 9. control component; 10. first cylinder; 11. guide rod; 12. limit cap; 13. first connecting plate; 14. mounting plate; 15. mounting frame; 16. first collecting box; 17. second collecting box; 18. second cylinder; 19. connecting rod; 20. second connecting plate; 21. spiral blade; 22. electromagnetic plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0024] The following describes an embodiment of the utility model based on its overall structure.
[0025] A device for separating chips from CNC machine tools, such as Figure 1-3 As shown, it includes a conveying pipe 1, a spiral conveying component is arranged inside the conveying pipe 1, and waste is conveyed by the spiral conveying component, and the discharge port is arranged in multiple groups, and each discharge port can be used separately, and the outer side of the conveying pipe 1 is symmetrically provided with a first output pipe 2 and a second output pipe 5, and one end of the first output pipe 2 and the second output pipe 5 is respectively installed with a first valve 3 and a second valve 6, and the first output pipe 2 and the second output pipe 5 are respectively connected to a first separation box 4 and a second separation box 7 through the first valve 3 and the second valve 6, and the ends of the first separation box 4 and the second separation box 7 are both provided with a mounting frame 15, and the top of the mounting frame 15 is installed with a moving component, and the output end of the moving component is respectively provided with a first receiving A pushing assembly is installed between the collecting box 16 and the second collecting box 17, and between the two groups of first separation boxes 4 and the two groups of second separation boxes 7. The interiors of the first separation box 4 and the second separation box 7 are staggered with multiple groups of electromagnetic plates 22. When the electromagnetic plates 22 in the separation assemblies subsequent to one group of discharge ports reach saturation, the next group of discharge ports can be opened for discharge, and the entire process does not require shutdown for collection and is continuous, thereby improving the overall work efficiency. The output end of the pushing assembly is connected to the outer side of the electromagnetic plate 22. The function of the moving assembly is utilized to facilitate the mutual switching between the first collection box 16 and the second collection box 17, thereby ensuring that the separated materials can be collected accordingly, thereby better completing the work.
[0026] See also Figure 2The spiral conveying assembly includes a motor and a spiral blade 21. A motor is installed at one end of the conveying pipe 1. The internal rotation of the conveying pipe 1 is connected to the spiral blade 21 connected to the motor. The motor and the spiral blade 21 are used to facilitate the movement of the working waste and complete the work.
[0027] See also Figure 2 The moving component includes a second cylinder 18 and a connecting rod 19. The second cylinder 18 is installed between the two groups of first separation boxes 4 and between the two groups of second separation boxes 7. The output end of the second cylinder 18 is connected to the connecting rod 19 connected to the mounting frame 15. The second cylinder 18 and the connecting rod 19 are used to ensure the movement of the first collection box 16 and the second collection box 17 to complete the work.
[0028] See also Figure 3 The pushing component includes a first cylinder 10, a guide rod 11, a limiting cap 12, a first connecting plate 13, a mounting plate 14 and a second connecting plate 20. The first cylinder 10 is installed between the two groups of first separation boxes 4 and between the two groups of second separation boxes 7. The first cylinder 10 is used to drive the guide rod 11 to move. The output end of the first cylinder 10 is provided with a guide rod 11. The first connecting plate 13 and the second connecting plate 20 move along the guide rod 11. The outer side of the guide rod 11 is symmetrically and movably connected with the first connecting plate 13 and the second connecting plate 20. The outer side of the first connecting plate 13 is respectively provided with a mounting plate 14. The outer side of the second connecting plate 20 and the outer side of the mounting plate 14 are both connected to the electromagnetic plate 22. Limiting caps 12 are provided at both ends of the guide rod 11, and the limiting caps 12 are used to prevent the electromagnetic plate 22 from using this equipment, so as to complete subsequent work.
[0029] See also Figure 1 The outside of the conveying pipe 1 is connected with an input pipe 8, and the input pipe 8 is used to ensure that the waste is input, thereby completing the work.
[0030] See also Figure 2 A control component 9 electrically connected to the pushing component, the moving component and the electromagnetic plate 22 is installed between the two groups of first separation boxes 4 and between the two groups of second separation boxes 7. The control component 9 is used to ensure the normal use of the pushing component, the moving component and the electromagnetic plate 22.
[0031] The working principle of the utility model is as follows: when in use, first start the spiral conveying assembly, that is, start the motor, drive the spiral blade 21 to rotate, so that the waste moves along the conveying pipe 1, and when the first valve 3 of the corresponding first output pipe 2 is opened, the waste will first be discharged along the symmetrical first output pipe 2, and then enter the corresponding first separation box 4, and pass through the multiple sets of electromagnetic plates 22 in sequence, and the multiple sets of electromagnetic plates 22 are staggered with each other, so as to greatly improve the separation quality of iron and aluminum. After a period of time, close the first valve 3 and open the second valve 6, so that the waste will be discharged along the second output pipe 5 , and then enters the second separation box 7, and similarly passes through multiple groups of electromagnetic plates 22 in sequence to complete the separation of iron and aluminum. During this period of time, the electromagnetic plates 22 inside the first separation box 4, under the action of the pushing component, scrape off the iron on the electromagnetic plates 22 in this box. When scraping, the first collection box 16 is moved out by the action of the moving component, and the second collection box 17 is moved to the bottom of the first separation box 4 to complete the collection of iron. After the collection is completed, the second collection box 17 and the first collection box 16 are restored to their original positions. After that, in the same period of time, the first valve 3 is opened and the second valve 6 is closed. The iron collection is completed by the same principle to complete the work.
[0032] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A device for separating chips from CNC machine tools, comprising a conveying pipe (1), characterized in that: A spiral conveying assembly is arranged inside the conveying pipe (1), and a first output pipe (2) and a second output pipe (5) are symmetrically arranged on the outer side of the conveying pipe (1). A first valve (3) and a second valve (6) are installed at one end of the first output pipe (2) and the second output pipe (5), respectively. The first output pipe (2) and the second output pipe (5) are connected to a first separation box (4) and a second separation box (7) through the first valve (3) and the second valve (6), respectively. A mounting frame (15) is arranged at the end of each of the first separation box (4) and the second separation box (7), and a moving assembly is installed on the top of each of the mounting frames (15). A first collecting box (16) and a second collecting box (17) are arranged at the output end of each of the moving assemblies, respectively. A pushing assembly is installed between the two groups of the first separation boxes (4) and the two groups of the second separation boxes (7). Multiple groups of electromagnetic plates (22) are staggeredly designed inside each of the first separation box (4) and the second separation box (7), and the output end of the pushing assembly is connected to the outer side of the electromagnetic plate (22).
2. The device for separating chips from CNC machine tools according to claim 1, characterized in that: The spiral conveying assembly comprises a motor and a spiral blade (21); one end of the conveying pipe (1) is equipped with the motor; the interior of the conveying pipe (1) is rotatably connected to the spiral blade (21) connected to the motor.
3. The device for separating chips from CNC machine tools according to claim 1, characterized in that: The moving assembly comprises a second cylinder (18) and a connecting rod (19); the second cylinder (18) is installed between the two groups of the first separation boxes (4) and between the two groups of the second separation boxes (7); the output end of the second cylinder (18) is connected to the connecting rod (19) connected to the mounting frame (15).
4. The device for separating chips from CNC machine tools according to claim 1, characterized in that: The pushing assembly comprises a first cylinder (10), a guide rod (11), a limiting cap (12), a first connecting plate (13), a mounting plate (14) and a second connecting plate (20). The first cylinder (10) is installed between the two groups of first separation boxes (4) and between the two groups of second separation boxes (7). The output end of the first cylinder (10) is provided with a guide rod (11). The outer side of the guide rod (11) is symmetrically and movably connected with the first connecting plate (13) and the second connecting plate (20). The outer side of the first connecting plate (13) is respectively provided with a mounting plate (14). The outer side of the second connecting plate (20) and the outer side of the mounting plate (14) are both connected to the electromagnetic plate (22). Limiting caps (12) are provided at both ends of the guide rod (11).
5. The device for separating chips from CNC machine tools according to claim 1, characterized in that: The outside of the delivery pipe (1) is connected to an input pipe (8).
6. The device for separating chips from CNC machine tools according to claim 1, characterized in that: A control component (9) electrically connected to the pushing component, the moving component and the electromagnetic plate (22) is installed between the two groups of the first separation boxes (4) and between the two groups of the second separation boxes (7).
