Adjustable die-cutting rule device
By providing an integrated rotation shaft and adjustment component in the die cutting device, the axis direction of the suction roller body and intermittent suction are realized, which solves the problem of air suction leakage of traditional die-cutting rollers and improves the accuracy of material belt processing and efficiency.
Patent Information
- Application Number
- CN202421190154.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The traditional die-cutting bottom roller cannot be adjusted in the axis direction, resulting in air leakage problems during the air suction process, limiting the accuracy and efficiency of material belt processing.
An adjustable die cutting device is designed, by providing an integrated rotation shaft on the suction roller body and the rotation shaft, and adjusting the axis direction of the suction roller body with the adjustment screw and slider, reducing the suction plate The installation gap between the suction roller body uses an arc-shaped suction groove and an axial suction channel to achieve intermittent suction.
It realizes accurate adjustment of the air suction roller body in the axis direction, reduces air leakage, improves the accuracy and efficiency of material belt processing, and is suitable for high-demand processing processes.
Smart Images

Figure CN222290316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material strip die cutting, in particular to an adjustable die cutting knife device. Background Art
[0002] In the processing of the material strip, according to the production process of the material strip, the material strip passes through the knife seat, first passes through the die-cutting roller and the die-cutting bottom roller, and the material strip is die-cut. The die-cutting bottom roller has a suction function, and the die-cut sheet is adsorbed on the die-cutting bottom roller and transported away as the die-cutting bottom roller rotates. The traditional die-cutting bottom roller realizes the suction function through a suction disk. When the traditional suction disk is installed, one end is against the side plate of the knife seat, and the other end is against the end face of one end of the die-cutting bottom roller. When the material strip processing requirements are high, the die-cutting bottom roller needs to be adjusted in the axial direction. Since the traditional die-cutting bottom roller cannot be adjusted in the axial direction, and both ends of the roller body of the traditional die-cutting bottom roller are installed on the support shaft through a connecting disk, the roller body is installed on the support shaft through the connecting disk, and is not an integrated arrangement. There is an installation gap between the suction disk and the connecting disk, which makes it possible to leak air during the suction process, so the traditional die-cutting bottom roller still has certain limitations.
[0003] Therefore, there is a need for an adjustable die cutting knife device that solves the above problems. Utility Model Content
[0004] The utility model provides an adjustable die-cutting knife device, which realizes the adjustment of the suction roller in the axial direction. At the same time, the suction roller and the rotating shaft are integrated, which reduces the installation gap between the suction plate and the suction roller, thereby reducing the air leakage between the suction plate and the suction roller.
[0005] The technical solution of the utility model is achieved in this way:
[0006] The adjustable die-cutting knife device comprises a suction roller body, which is rotatably mounted on a knife seat, and a rotating shaft is provided at both ends of the suction roller body, and the suction roller body and the two rotating shafts are integrally arranged, and a suction disk is rotatably mounted on one of the rotating shafts, and one side wall of the suction disk is in contact with the end face of the suction roller body, and an axial adjustment gap is provided between the other side wall of the suction disk and the knife seat, and an adjustment component for adjusting the suction roller body in the axial direction is installed on the knife seat, and a pair of adjusting sliders are provided on the knife seat, each of the rotating shafts is rotatably mounted on the corresponding adjusting slider, and the adjusting component comprises an adjusting screw, and the adjusting screw is threadedly mounted on one of the adjusting sliders and fixedly rests on the end face of the corresponding rotating shaft.
[0007] As a preferred technical solution, the suction roller body is provided with a plurality of suction holes for adsorbing the sheet material, and the suction roller body is provided with a plurality of axial suction channels distributed in a ring shape, and each of the suction holes is connected to the corresponding axial suction channel.
[0008] As a preferred technical solution, the suction plate is provided with a suction groove for communicating with the axial suction channel, the suction groove is connected to a suction element, and the suction groove is arranged in an arc shape on the side wall where the suction plate and the suction roller are attached.
[0009] As a preferred technical solution, a rolling bearing is installed on the corresponding rotating shaft, the suction plate is installed on the rolling bearing, a thrust bearing is arranged on the suction plate, and the thrust bearing is arranged on the side wall where the suction plate and the suction roller are attached.
[0010] As a preferred technical solution, a positioning component for positioning the air suction plate is provided between the air suction plate and the knife seat, and the positioning component includes a connecting plate, one end of the connecting plate is mounted on the knife seat, and the other end of the connecting plate is connected to the air suction plate.
[0011] By adopting the above technical solution, the beneficial effects of the utility model are as follows:
[0012] Since the adjustable die-cutting knife device includes a suction roller body, when using the device, two adjusting sliders are installed between the two side plates of the knife seat, and the top of the adjusting screw rod is pressed against the end face of the rotating shaft by rotating the adjusting screw rod, so that the suction roller body is adjusted in the axial direction, so that the position of the suction roller body cooperates with the upstream and downstream roller bodies. After the position adjustment of the suction roller body is completed, the suction plate is positioned on the knife seat through the connecting plate, so as to prevent the suction plate from rotating with the rotation of the suction roller body. In the utility model, compared with the traditional positioning method of pressing the two sides of the suction plate against the side plates of the knife seat and the end faces of the suction roller body, an axial adjustment gap is provided between the suction plate and the adjusting slider in the device, and the suction roller body can be adjusted in the axial direction by rotating the adjusting screw rod, so that the device is suitable for high processing requirements. At the same time, the suction roller body and the rotating shaft are integrated, which reduces the installation gap between the suction plate and the suction roller body, thereby reducing the air leakage between the suction plate and the suction roller body.
[0013] Since the suction plate is provided with a suction groove, and the suction groove is arranged in an arc shape on the side wall of the suction plate, when the device is used, the suction plate is connected to the knife seat by the connecting plate, the suction plate does not rotate, and the suction holes connected with the suction groove through the axial suction channel perform suction work, and the suction holes not connected with the suction groove do not perform suction work. Therefore, with the rotation of the suction roller body, the axial suction channel on the suction roller body is continuously connected and disconnected with the suction groove, thereby realizing intermittent suction operation of the suction holes. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 is a cross-sectional view of the suction roller body;
[0017] Figure 3 It is a structural schematic diagram of the air suction disc;
[0018] Figure 4 It is a schematic diagram of the structure in which the suction roller is installed on the knife holder.
[0019] Among them: 1. Suction roller; 2. Knife holder; 3. Rotating shaft; 4. Suction disc; 5. Axial adjustment gap; 6. Adjustment slider; 7. Adjustment screw; 8. Suction hole; 9. Axial suction channel; 10. Suction groove; 11. Rolling bearing; 12. Thrust bearing; 13. Connecting plate; 14. Transmission gear. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1-Figure 4As shown together, the adjustable die-cutting knife device includes a suction roller body 1, which is rotatably mounted on a knife seat 2. A rotating shaft 3 is provided at both ends of the suction roller body 1. The suction roller body 1 and the two rotating shafts 3 are integrally arranged, and a suction disk 4 is rotatably mounted on one of the rotating shafts 3. One side wall of the suction disk 4 is in contact with the end face of the suction roller body 1, and an axial adjustment gap 5 is provided between the other side wall of the suction disk 4 and the knife seat 2. An adjusting component for adjusting the suction roller body 1 in the axial direction is installed on the knife seat 2, and a pair of adjusting sliders 6 are provided on the knife seat 2, each rotating shaft 3 is rotatably mounted on the corresponding adjusting slider 6, and the adjusting component includes an adjusting screw 7, which is threadedly mounted on one of the adjusting sliders 6 and fixedly rests on the end face of the corresponding rotating shaft 3.
[0022] The suction roller body 1 is provided with a plurality of suction holes 8 for adsorbing the sheet material, and the suction roller body 1 is provided with a plurality of axial suction channels 9 distributed in a ring shape, and each suction hole 8 is connected to a corresponding axial suction channel 9 .
[0023] Furthermore, the suction plate 4 is provided with a suction groove 10 for communicating with the axial suction channel 9, the suction groove 10 is connected with a suction element, and the suction groove 10 is arranged in an arc shape on the side wall where the suction plate 4 and the suction roller body 1 are attached.
[0024] In addition, a rolling bearing 11 is installed on the corresponding rotating shaft 3, the suction plate 4 is installed on the rolling bearing 11, a thrust bearing 12 is arranged on the suction plate 4, and the thrust bearing 12 is arranged on the side wall where the suction plate 4 and the suction roller body 1 are attached.
[0025] Secondly, a positioning assembly for positioning the air suction disc 4 is provided between the air suction disc 4 and the knife seat 2. The positioning assembly includes a connecting plate 13. One end of the connecting plate 13 is mounted on the knife seat 2, and the other end of the connecting plate 13 is connected to the air suction disc 4.
[0026] The air suction element comprises an air pump, which is not shown in the figure.
[0027] A transmission gear 14 is mounted on the other rotating shaft 3 .
[0028] In summary, the utility model realizes the adjustment of the suction roller in the axial direction, and at the same time the suction roller and the rotating shaft are integrated, which reduces the installation gap between the suction plate and the suction roller, thereby reducing the air leakage between the suction plate and the suction roller.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Adjustable die-cutting knife device, characterized in that: The invention comprises an air suction roller body, which is rotatably mounted on a knife seat, and a rotating shaft is provided at both ends of the air suction roller body, the air suction roller body and the two rotating shafts are integrally arranged, and an air suction disk is rotatably mounted on one of the rotating shafts, one side wall of the air suction disk is in contact with the end face of the air suction roller body, and an axial adjustment gap is provided between the other side wall of the air suction disk and the knife seat, an adjusting component for adjusting the air suction roller body in the axial direction is installed on the knife seat, and a pair of adjusting sliders are provided on the knife seat, each of the rotating shafts is rotatably mounted on the corresponding adjusting slider, and the adjusting component comprises an adjusting screw, which is threadedly mounted on one of the adjusting sliders and fixedly rests on the end face of the corresponding rotating shaft.
2. The adjustable die cutter device according to claim 1, characterized in that: The suction roller body is provided with a plurality of suction holes for adsorbing the sheet material, and the suction roller body is provided with a plurality of axial suction channels distributed in a ring shape, and each of the suction holes is connected to the corresponding axial suction channel.
3. The adjustable die cutter device according to claim 2, characterized in that: The air suction plate is provided with an air suction groove for communicating with the axial air suction channel, the air suction groove is connected with an air suction element, and the air suction groove is arranged in an arc shape on the side wall where the air suction plate and the air suction roller body are attached.
4. The adjustable die cutter device according to claim 1, characterized in that: A rolling bearing is installed on the corresponding rotating shaft, the suction disc is installed on the rolling bearing, a thrust bearing is arranged on the suction disc, and the thrust bearing is arranged on the side wall where the suction disc and the suction roller body are attached.
5. The adjustable die cutter device according to any one of claims 1 to 4, characterized in that: A positioning assembly for positioning the air suction plate is provided between the air suction plate and the knife seat. The positioning assembly comprises a connecting plate, one end of which is mounted on the knife seat, and the other end of which is connected to the air suction plate.