Special-shaped plate cutting module

The special-shaped plate cutting module addresses inefficiencies and safety hazards in existing methods by providing a gantry-based system with adjustable cutting components and protective covers for precise, one-time processing of special-shaped plates.

CN222290613UActive Publication Date: 2025-01-03FOSHAN QOMOTECH-INNOVATIONS CO LTD
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Patent Information

Application Number
CN202323387134.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2025-01-03
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

Existing methods for processing special-shaped plates are inefficient, require multiple movements of the workpiece, risk damage during handling, and pose safety hazards due to manual handling and potential collisions.

Method used

A special-shaped plate cutting module with a gantry, moving mechanism, and lifting and cutting mechanism, featuring a protective cover for waterproof, sand-proof, and dust-proof effects, allows for one-time processing and accurate cutting of workpieces with adjustable cutting components.

Benefits of technology

Enables efficient, safe, and precise cutting of special-shaped plates by allowing for one-time processing and accurate angle adjustments, reducing the risk of damage and enhancing safety through protective covers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special-shaped plate cutting module which comprises a portal frame, a moving mechanism and a lifting cutting mechanism, a sliding rail is arranged on the top of the portal frame, a protective cover is arranged on the periphery of the portal frame, the moving mechanism is installed on the sliding rail in a sliding mode, and the lifting cutting mechanism comprises a lifting assembly and a cutting assembly connected with the lifting assembly. The lifting assembly is connected with the moving mechanism. By means of the design, the special-shaped rock plate can be machined at a time by moving, lifting and rotating the cutting assembly, a workpiece is accurately cut, a protective cover is arranged on the periphery, and the special-shaped rock plate cutting machine further has the waterproof, sand-proof and dustproof effects.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing machine cutting, in particular to a special-shaped plate cutting module. Background Art

[0002] At present, when the existing products on the market are processed and enter the next process, they need to be moved to the water tank of the water jet cutting machine by a crane and a hoist, and then the product is marked according to the size of the drawing. When the marking is completed and the edge of the product is cut, the product is padded with the corresponding mold, and the water jet cutting machine is used to simulate cutting to see if it is accurate. If there is a deviation, the position is adjusted until the simulated cutting is accurate, and then the cutting is repeated on the other side. The whole processing process moves the workpiece many times, the work is complicated and inefficient, and it is possible that the product will be damaged by collision during the product hoisting process. If you are not careful during the work, there will be abrasions on the skin of your hands and feet. The work is relatively dangerous. Utility Model Content

[0003] In order to solve the technical defects raised in the above-mentioned background technology, the purpose of the utility model is to provide a special-shaped plate cutting module, which can complete the processing of special-shaped rock plates at one time and accurately cut the workpiece. A protective cover is arranged around the gantry, which also has waterproof, sand-proof and dust-proof effects.

[0004] The utility model adopts the following technical solutions:

[0005] A special-shaped plate cutting module comprises a gantry, a moving mechanism and a lifting and cutting mechanism, wherein a sliding track is arranged on the top of the gantry, a protective cover is arranged around the gantry, the moving mechanism is slidably installed on the sliding track, the lifting and cutting mechanism comprises a lifting component and a cutting component connected to the lifting component, and the lifting component is connected to the moving mechanism.

[0006] By adopting the above technical scheme, the position of the cutting component can be adjusted by moving, lifting and lowering according to different special-shaped rock slabs, so that the cutting component can cut the workpiece at the best angle, thereby improving the cutting efficiency. Protective covers are set all around, which also have waterproof, sand-proof and dust-proof effects.

[0007] Furthermore, the moving mechanism includes a slide seat and a fixed part installed on the slide seat, the slide seat is slidably installed on a sliding track, and the fixed part is connected to the lifting assembly.

[0008] By adopting the above technical solution, the moving component can move on the sliding track, thereby driving the lifting component to move.

[0009] Furthermore, the lifting assembly includes a coupling, a screw and a driving motor connected to the coupling, the coupling is fixedly mounted on the fixing part, and the screw passes through the coupling and is connected to the cutting assembly.

[0010] Furthermore, the lifting assembly also includes a guide rail and a slide groove respectively arranged at both ends of the screw rod, the guide rail is fixedly connected to the top of the cutting assembly, and the slide groove is slidably connected to the guide rail.

[0011] By adopting the above technical solution, the screw rod passes through the coupling and is connected to the cutting assembly. Guide rails are set at both ends of the screw rod and are connected to the cutting assembly. The driving motor drives the screw rod thread to rotate upward, and the guide rail slides upward along the slide groove, thereby driving the cutting assembly to rise and fall.

[0012] Furthermore, the cutting assembly includes a connecting portion and a cutting portion, the connecting portion is fixedly connected to the screw rod, and the cutting portion is rotatably connected to the connecting portion.

[0013] By adopting the above technical solution, the cutting assembly can be raised and lowered and rotated at the same time, so that the workpiece can be cut at the optimal angle.

[0014] Furthermore, the connecting part includes a water inlet pipe, a one-way valve, an A-axis motor and a speed regulator. One end of the water inlet pipe is connected to the one-way valve, and the other end of the water inlet pipe passes through the speed regulator and is connected to the cutting part. The A-axis motor is rotationally connected to the cutting part.

[0015] By adopting the above technical solution, one end of the water inlet pipe is connected to the one-way valve, and the other end of the water inlet pipe passes through the speed regulator and is connected to the cutting part. After the water enters the water inlet pipe, it flows into the cutting part through the speed regulator, and at the same time, the A-axis motor drives the cutting part to rotate.

[0016] Furthermore, the cutting part includes a rotating seat, a B-axis motor, a blade fixing seat and a water jet head. The rotating seat is a right-angle bent structure and is rotatably connected to the A-axis motor. The B-axis motor passes through the rotating seat and is rotatably connected to the blade fixing seat. The blade fixing seat is connected to the water jet head.

[0017] By adopting the above technical solution, the A-axis motor drives the rotating seat to rotate, and the B-axis motor drives the blade fixing seat to rotate, so that 180-degree cutting of the workpiece can be achieved.

[0018] Furthermore, a protective track is provided on a side of the gantry away from the sliding track, and the protective cover includes a transverse protective plate and a longitudinal protective plate, and the transverse protective plate is slidably installed on the protective track.

[0019] By adopting the above technical solution, the position of the transverse protective plate can be adjusted according to the size and shape of different special-shaped plates, which can not only fix the special-shaped rock plates within the cutting range, but also achieve waterproof, sand-proof and dust-proof effects.

[0020] To sum up, the beneficial effects of the utility model are as follows: by setting a sliding track on the top of the gantry, a protective cover is set around the gantry, the moving mechanism is slidably installed on the sliding track, the lifting and cutting mechanism includes a lifting assembly and a cutting assembly connected to the lifting assembly, and the lifting assembly is connected to the moving mechanism, so that the processing of special-shaped rock slabs can be completed at one time, and the workpiece can be accurately cut. The protective cover is set around the gantry, which also has waterproof, sand-proof and dust-proof effects.

[0021] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of an embodiment of a special-shaped plate cutting module of the utility model;

[0023] Figure 2 This is a schematic diagram of an embodiment of a special-shaped plate cutting module of the utility model from angle A;

[0024] Figure 3 This is a schematic diagram of an embodiment of a special-shaped plate cutting module of the utility model from an angle B;

[0025] Figure 4 This is a C-angle schematic diagram of an embodiment of a special-shaped plate cutting module of the utility model;

[0026] Figure 5 This is a schematic diagram of a lifting and cutting mechanism A of an embodiment of a special-shaped plate cutting module of the utility model;

[0027] Figure 6 It is a schematic diagram of a lifting and cutting mechanism B of an embodiment of a special-shaped plate cutting module of the utility model.

[0028] Explanation of the reference numerals in the figure: 1. Gantry; 2. Moving mechanism; 21. Sliding seat; 22. Fixed part; 3. Sliding track; 4. Protective cover; 41. Horizontal protective plate; 42. Longitudinal protective plate; 5. Lifting assembly; 51. Coupling; 52. Screw rod; 53. Driving motor; 54. Guide rail; 55. Slide groove; 6. Cutting assembly; 61. Connecting part; 611. Water inlet pipe; 612. One-way valve; 613. A-axis motor; 614. Speed ​​regulator; 62. Cutting part; 621. Rotating seat; 622. B-axis motor; 623. Blade fixing seat; 624. Water jet head; 7. Protective track. DETAILED DESCRIPTION

[0029] In order to make the content of the utility model more clearly understood, the utility model is further described below based on specific embodiments in combination with the accompanying drawings.

[0030] It should be noted that the terms "center", "upper", "lower", "front", "back", "left", "right", "inner", "outer" and the like used herein to indicate directions or positional relationships are based on directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. Unless otherwise specified, "plurality" means two or more.

[0031] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood by specific circumstances.

[0032] like Figures 1 to 6 As shown, a special-shaped plate cutting module includes a gantry 1, a moving mechanism 2 and a lifting and cutting mechanism. The top of the gantry 1 is provided with a sliding track 3, and a protective cover 4 is provided around it. The moving mechanism 2 is slidably installed on the sliding track 3. The lifting and cutting mechanism includes a lifting component 5 and a cutting component 6 connected to the lifting component 5, and the lifting component 5 is connected to the moving mechanism 2. Among them, the moving mechanism 2 includes a slide 21 and a fixed part 22 installed on the slide 21. The slide 21 is slidably installed on the sliding track 3, and the fixed part 22 is connected to the lifting component 5. When the cutting module is working, the slide 21 moves to drive the lifting component 5 to move, and the lifting component 5 is connected to the cutting component 6, thereby driving the cutting component 6 to move and lift. The user can realize movement and lifting according to different special-shaped rock plates and then adjust the position of the cutting component 6, so that the cutting component 6 cuts the workpiece at the best angle to improve the cutting efficiency. The gantry 1 is also provided with a protective cover 4 around it, which has waterproof, sand-proof and dust-proof effects.

[0033] Figure 5In the figure, the lifting assembly 5 includes a coupling 51, a screw rod 52 and a driving motor 53 connected to the coupling 51. The coupling 51 is fixedly installed on the fixing part 22. The screw rod 52 vertically passes through the coupling 51 and is connected to the cutting assembly 6. The lifting assembly 5 also includes guide rails 54 and slide grooves 55 respectively arranged at both ends of the screw rod 52. The guide rails 54 are provided with two parallel to the screw rod 52. The bottom of the guide rail 54 is fixedly connected to the top of the cutting assembly 6. The slide groove 55 is provided with two respectively located at both ends of the coupling 51 and fixedly connected to the fixing part 22. The slide groove 55 is slidably connected to the guide rail 54. When the lifting assembly 5 is working, the driving motor 53 rotates to drive the screw rod 52 to rotate upward, and at the same time, the guide rail 54 slides upward along the slide groove 55, thereby driving the cutting assembly 6 to rise and fall.

[0034] In this embodiment, the cutting assembly 6 includes a connecting portion 61 and a cutting portion 62. The connecting portion 61 is fixedly connected to the screw rod 52, and the cutting portion 62 is rotatably connected to the connecting portion 61, so that the cutting assembly 6 can be rotated while being lifted and lowered, so as to cut the workpiece at an optimal angle. Specifically, the connecting portion 61 includes a water inlet pipe 611, a one-way valve 612, an A-axis motor 613 and a speed regulator 614. One end of the water inlet pipe 611 is connected to the one-way valve 612, and the other end of the water inlet pipe 611 passes through the speed regulator 614 and is connected to the cutting portion 62. The speed regulator 614 is installed at the bottom of the connecting portion 61, and the A-axis motor 613 is installed next to the speed regulator 614. Its output shaft is rotatably connected to the cutting portion 62. When the cutting assembly 6 is working, the one-way valve 612 opens the water inlet pipe 611 and water enters the water inlet pipe 611. The water flows into the cutting part 62 through the speed regulator 614, and the A-axis motor 613 can drive the cutting part 62 to rotate as a whole; the cutting part 62 includes a rotating seat 621, a B-axis motor 622, a knife nozzle fixing seat 623 and a water cutter head 624, the rotating seat 621 is a right-angle bending structure, the A-axis motor 613 is rotatably connected to the top of the rotating seat 621, the other end of the water inlet pipe 611 comes out from the speed regulator 614, passes through the rotating seat 621 and is connected to the water cutter head 624, the B-axis motor 622 passes through the rotating seat 621 and is rotatably connected to the knife nozzle fixing seat 623, the knife nozzle fixing seat is connected to the water cutter head 624, the other end of the water inlet pipe 611 comes out from the speed regulator 614, passes through the rotating seat 621, the knife nozzle fixing seat 623 and is connected to the water cutter head 624, and can achieve 180-degree cutting of the workpiece.

[0035] A protective track 7 is provided on the side of the gantry 1 facing away from the sliding track 3. The protective cover 4 includes two transverse protective plates 41 and two longitudinal protective plates 42. The transverse protective plates 41 are slidably installed on the protective track 7. The positions of the transverse protective plates 41 can be adjusted according to the size and shape of different special-shaped plates. Not only can the special-shaped rock plates be fixed within the cutting range, but also the waterproof, sand-proof and dust-proof effects can be achieved.

[0036] The principle of the implementation mode of the present application is as follows: a sliding track 3 is arranged on the top of the gantry 1, a protective cover 4 is arranged around the gantry 1, the moving mechanism 2 is slidably installed on the sliding track 3, the lifting and cutting mechanism includes a lifting component 5 and a cutting component 6 connected to the lifting component 5, the lifting component 5 is connected to the moving mechanism 2, and when the cutting module is working, the slide 21 moves to drive the lifting component 5 to move, and the lifting component 5 is connected to the cutting component 6, thereby driving the cutting component 6 to move and lift, and the internal connection part 61 of the cutting component 6 is rotatably connected with the cutting part 62, so that the special-shaped rock slab can be processed at one time and the workpiece can be accurately cut in all directions. The protective cover 4 is arranged around the gantry 1, which also has waterproof, sand-proof and dust-proof effects.

[0037] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A special-shaped plate cutting module, characterized in that: The invention comprises a gantry (1), a moving mechanism (2) and a lifting and cutting mechanism, wherein a sliding track (3) is provided on the top of the gantry (1), a protective cover (4) is provided around the gantry (1), the moving mechanism (2) is slidably mounted on the sliding track (3), the lifting and cutting mechanism comprises a lifting component (5) and a cutting component (6) connected to the lifting component (5), and the lifting component (5) is connected to the moving mechanism (2).

2. The special-shaped plate cutting module according to claim 1, characterized in that: The moving mechanism (2) comprises a slide seat (21) and a fixing part (22) mounted on the slide seat (21); the slide seat (21) is slidably mounted on a slide rail (3); and the fixing part (22) is connected to a lifting assembly (5).

3. The special-shaped plate cutting module according to claim 2, characterized in that: The lifting assembly (5) comprises a coupling (51), a screw rod (52) and a driving motor (53) connected to the coupling (51); the coupling (51) is fixedly mounted on the fixing portion (22); and the screw rod (52) passes through the coupling (51) and is connected to the cutting assembly (6).

4. The special-shaped plate cutting module according to claim 3, characterized in that: The lifting assembly (5) further comprises a guide rail (54) and a slide groove (55) respectively arranged at both ends of the screw rod (52); the guide rail (54) is fixedly connected to the top of the cutting assembly (6); and the slide groove (55) is slidably connected to the guide rail (54).

5. The special-shaped plate cutting module according to claim 4, characterized in that: The cutting assembly (6) comprises a connecting portion (61) and a cutting portion (62); the connecting portion (61) is fixedly connected to the screw rod (52); and the cutting portion (62) is rotatably connected to the connecting portion (61).

6. The special-shaped plate cutting module according to claim 5, characterized in that: The connecting part (61) comprises a water inlet pipe (611), a one-way valve (612), an A-axis motor (613) and a speed regulator (614); one end of the water inlet pipe (611) is connected to the one-way valve (612); the other end of the water inlet pipe (611) passes through the speed regulator (614) and is connected to the cutting part (62); the A-axis motor (613) is rotationally connected to the cutting part (62).

7. The special-shaped plate cutting module according to claim 6, characterized in that: The cutting part (62) includes a rotating seat (621), a B-axis motor (622), a blade fixing seat (623) and a water knife head (624); the rotating seat (621) is a right-angle bending structure and is rotatably connected to the A-axis motor (613); the B-axis motor (622) passes through the rotating seat (621) and is rotatably connected to the blade fixing seat (623); and the blade fixing seat is connected to the water knife head (624).

8. The special-shaped plate cutting module according to claim 1, characterized in that: A protection track (7) is provided on a side of the gantry (1) facing away from the sliding track (3); the protection cover (4) comprises a transverse protection plate (41) and a longitudinal protection plate (42); the transverse protection plate (41) is slidably mounted on the protection track (7).